Stream Surface Strip Element Method and Simulation of Three-Dimensional Deformation of Continuous Hot Rolled Strip

A new method,the stream surface strip element method,for simulating the three-dimensional deformation of plate and strip rolling process was proposed.The rolling deformation zone was divided into a number of stream surface(curved surface)strip elements along metal flow traces,and the stream surface strip elements were mapped into the corresponding plane strip elements for analysis and computation.The longitudinal distributions of the lateral displacement and the altitudinal displacement of metal were respectively constructed to be a quartic curve and a quadratic curve,of which the lateral distributions were expressed as the third-power spline function,and the altitudinal distributions were fitted in the quadratic curve.From the flow theory of plastic mechanics,the mathematical models of the three-dimensional deformations and stresses of the deformation zone were constructed.Compared with the streamline strip element method proposed by the first author of this paper,the stream surface strip element method takes into account the uneven distributions of stresses and deformations along altitudinal direction,and realizes the precise three-dimensional analysis and computation.The simulation example of continuous hot rolled strip indicates that the method and the model accord with facts and provide a new reliable engineering-computation method for the three-dimensional mechanics simulation of plate and strip rolling process.

Study on increasing calculation precision and convergence speed of streamline strip element method

The calculation precision and convergence speed of streamline strip element method are increased by (using) the method whose initial value of the exit lateral displacement is determined with strip element variation method, and the accurate tension lateral distribution model is adopted based on the original third power spline function streamline strip element method. The basic theory of the strip element method is developed. The calculated results by the improved streamline strip element method and the original streamline strip element method are compared with the measured results, showing that the calculated results of the improved method are in good agreement with the measured results.

Complete Mill Simulation of the Rolling Process of 1660 mm Hot Strip Continuous Mills

The three-dimensional plastic deformations of strip are analyzed using the stream surface strip element method, the elastic deformations of rolls are analyzed using the influence coefficient method, the analyzing and computing model of shape and crown of 4-high mill was established by combining them, and the rolling process of 1660 mm hot strip continuous mills was simulated. The simulated results tally well with the experimental results. The modei and the method for simulation of shape analysis and control of hot strip mills were provided.

Shape Control Simulation on 4-High CVC Mill

The computation model of shape and crown on 4-high CVC mill was established by combining the stream surface strip element method for analyzing three-dimensional plastic deformation of strip and the influence coefficient method for elastic deformation of rolls, and the simulation of the shape and crown control on 4-high CVC hot strip mill was conducted. The simulated results indicate that the influence of the shifting of CVC work roll on shape and crown is very large, and the shifting of work roll can be used to preset shape and crown. The influence of the bending force of work roll on shape and crown is smaller, and it is suitable to use the bending force of work roll for shape and crown adjustment on line. With the increase of strip width, the exit crown of strip increases firstly and decreases then, and the roll gap becomes smoother increasingly. Meanwhile, the transverse difference of front tension stress decreases firstly and increases then.

DETECTION OF DELAMINATION IN A COMPOSITE PLATE BY SEM

A numerical method of integration of Green's functions of strip element method (SEM) is proposed The response of ultrasonic source generated by a transducer on the surface of a multi ply composite plate containing a delamination is analyzed by the use of SEM The numerical results show that the scanning features of the ultrasonic waves may be used to identify the delamination inside the composite plate.

Powell's optimal identification of material constants of thin-walled box girders based on Fibonacci series search method

A dynamic Bayesian error function of material constants of the structure is developed for thin-walled curve box girders. Combined with the automatic search scheme with an optimal step length for the one-dimensional Fibonacci series, Powell＇s optimization theory is used to perform the stochastic identification of material constants of the thin-walled curve box. Then, the steps in the parameter identification are presented. Powell＇s identification procedure for material constants of the thin-walled curve box is compiled, in which the mechanical analysis of the thin-walled curve box is completed based on the finite curve strip element （FCSE） method. Some classical examples show that Powell＇s identification is numerically stable and convergent, indicating that the present method and the compiled procedure are correct and reliable. During the parameter iterative processes, Powell＇s theory is irrelevant with the calculation of the FCSE partial differentiation, which proves the high computation efficiency of the studied methods. The stochastic performances of the system parameters and responses axe simultaneously considered in the dynamic Bayesian error function. The one-dimensional optimization problem of the optimal step length is solved by adopting the Fibonacci series search method without the need of determining the region, in which the optimized step length lies.

A Simplified Approach to Analysis of High-Rise Frame Tube Structures

Based on finite element method and finite strip method, a simplified approach was presented to analyze high rise frame tube structures. The generalized strip element is introduced and then the generalized stiffness matrices for beam and column line are derived by using the displacement functions that describe the nodal displacements and displacement transforms. Furthermore, the formulas for the generalized stiffness matrix of generalized strip element and load arrays corresponding to the displacement parameters were developed. It is shown through a series of numerical computation that the nodal angular displacements at the same floor in a generalized strip element are approximately identical. A comparison of the finite element method and the finite strip method shows that the simplified approach not only is accurate, but also reduces the number of basic unknown quantities.

Comparison of methods for vibration analysis of electrostatic precipitators

The paper presents two methods for the formulation of free vibration analysis of collecting electrodes of precipitators.The first,called the hybrid finite element method, combines the finit element method used for calculations of spring deformations with the rigid finite element method used to reflect mass and geometrical features,which is called the hybrid finite element method.As a result,a model with a diagonal mass matrix is obtained.Due to a specific geometry of the electrodes,which are long plates of complicated shapes,the second method proposed is the strip method which is a semi-analytical method.The strip method allows us to formulate the equations of motion with a considerably smaller number of generalized coordinates.Results of numerical calculations obtained by both methods are compared with those obtained using commercial software like ANSYS and ABAQUS.Good compatibility of results is achieved.