PHOTOINITIATED INVERSE EMULSION POLYMERIZATION OF SODIUM ACRYLATE

Photoinitiated inverse emulsion polymerization of sodium acrylate(AANa)in kerosene was carried out at room orlower temperature,using 2,2-dimethoxy-2-phenylacetophenone(DMPA)as the initiator.Kinetic investigations indicated thatthe polymerization could be completed in about 30 min and produce polymer with high molecular weight(10~6～10~7).It wasfound that monomer droplets are the main sites for the polymerization(nucleation).With the increase of DMPAconcentration,polymerization rate(R_p)reaches a maximum value while molecular weight of the produced polymer has anadverse result,but the dependence of R_p on incident light intensity is similar.Influences of other parameters such asmonomer concentration,emulsifier content and reaction temperature,etc.were also studied.At lower pH values of waterphase,R_p depends strongly on the pH due to the electrostatic interaction between the ionized radicals and the monomer.Athigher pH,R_p shows a slight dependence on pH.

Nonionic Polymerizable Emulsifier in High-Solids-Content Acrylate Emulsion Polymerization

Stable high-solids-content acrylate emulsion were obtained with a nonionic polymerizable emulsifier allyloxy nonylphenoxy poly （ethyleneoxy） （10） ether （ANPEO10）, and a conventional emulsifier OP-10 as a reference sample. 1H NMR proves that the polymerizable emulsifier ANPEO10 has been incorporated into the resulted acrylate polymers. TEM demonstrates that there are some differences in the particle morphologies. AFM proves that the polymerizable emulsifier ANPEO10 migrating to the surface of the emulsion film was much less than the conventional emulsifier OP-10. The polymerizable emulsifier ANPEO10 can enhance the adhesion with glass plate compared to the conventional emulsifier. Furthermore, with increasing amount of emulsifier, the surface free energy of the films first decreased and then increased, and the adhesion with glass plate is initially enhanced and then attenuated. The water-resistance and solvent-resistance of the films prepared by the polymerizable emulsifier ANPEO10 are superior to those prepared by the conventional emulsifier OP-10.

SEED SEMICONTINUOUS EMULSION MULTI-COPOLYMERIZATION OF (METH) ACRYLATES WITH HIGH-SOLID CONTENT: EFFECT OF THE OPERATION CONDITIONS

The seeded semicontinuous emulsion multi-copolymerization of butyl acrylate (BA), 2-ethylhexyl acrylate (2EHA), methyl methacrylate (MMA), 2-hydroxyl propyl acrylate (HOPA) and acrylic acid (AA) was used to prepare the acrylic latexes with high-solid content. The effects of monomer emulsion feed rates (R(a)) and (R/E)(E) values, the ratio of emulsifier amount between the initial charge (R) and the addition monomer emulsion (E), on the polymerization reaction features, the viscosities, surface tensions,particle sizes and particle sizes distributions of latexes, T-g and the insoluble fractions of films, the 180 degrees peel strength, tack and holding power of pressure-sensitive adhesive (PSA) tapes, prepared from the latexes, were studied. Experimental study shows that the grafting and crosslinking fraction in the PSA tapes must be controlled within a suitable range to keep the balance of the 180 degrees peel strength, tack and holding power.

FT-IR Study on Crosslin king Reaction of Acrylates Copolymer Emulsions

Introduction The emulsion of acrylate copolymers with actively functional groups have been widely developed and used as coating, adhesive and handling agent in spinning and weaving industry. Bessett, D. R. et al. studied the thermoset of N-(isobutoxymethyl) acrylamide by thermal evolution analysis and thermal gas chromatogram. Krejcar,

STUDY ON THE FORMATION MECHANISM OF MONODISPERSE PARTICLES IN THE EMULSIFIER-FREE EMULSION POLYMEAIZATION OF METHYL METHACRYLATE AND BUTYL ACRYLATE

The formation mechanism of monodisperse polymer latex particles in the emulsifier-free emulsion polymerizationof methyl methacrylate and butyl acrylate with potassium persulfate as initiator was investigated. A multi-step formationmechanism for the monodisperse polymer particles was proposed. The nucleation mechanism is considered to be thecoagulation of the precursor particles by homogeneous nucleation when the primary particles reach a critical size with highsurface charge density and sufficient stability. It had been proved by a special experiment that the early latex particles formedby the coagulation were stable. The primary particles grow by absorbing monomers and radicals in the polymerization systemand then become colloidally unstable again due to the understandable decrease of particle surface charge density, which leadsto the aggregation of the growing particles and the formation of larger latex pedicles therefrom. Aner the nucleation period,the preferential aggregation of the smaller particles in the propagation process leads to the change of the particles towards auniform size and narrower particle size distribution. The coexistence and competition of homogeneous nucleation,coagulation, propagation and aggregation result in the increase of the polydispersity index (U = D_(43)/D_(10)) in the first Stage,then its decrease in the later stage because of the competition of propagation and aggregation, and the gradual formation ofthe monodisperse particles.

Preparation of self-crosslinked acrylate emulsion with high elasticity and its rheological properties

Using butyl acrylate(BA),methyl methacrylate(MMA),methacrylic acid(MAA) and mixed emulsifier as raw materials,the self-crosslinked emulsion was prepared via pre-emulsified and semi-continuous seeded emulsion polymerization technology in the presence of N-hydroxymethyl acrylamide and poly solidum maleate. The influence of mass ratio of BA to MMA,amount of N-hydroxymethyl acrylamide and poly solidum maleate on the rheological properties of the self-crosslinked emulsion was studied. Possible cross-linked mechanism of self-crosslinked monomer was investigated. And the relationship between emulsion viscosity and shear rate was investigated. The results show that the self-crosslinked acrylate emulsion with high elasticity can be synthesized when the mass fractions of BA is 60%,MMA is 40%,and added amount of N-hydroxymethyl acrylamide is 2.5%-3.0% and added amount of poly solidum maleate is 0.3%-0.4%. The self-crosslinkage process of N-hydroxymethyl acrylamide involves two steps. One is copolymerization of N-hydroxymethyl acrylamide and acrylate,the other is cross-linkage among polymer molecules via condensation reaction of methylol. The emulsion is of rheological properties of pseudo-plastic fluid and belongs to non-Newtonian fluid.

PREPARATION AND STUDY ON SILICONE ACRYLATE MICRO-EMULSION OF MULTIPOLYMER

A silicone acrylate micro-emulsion of multipolymer was prepared by seed emulsion polymerization. The effects of polymerization process, emulsifier rate and amount, initiator rate and amount, polymerization temperature, functional monomers, titration time on performances of emulsion have been discussed in detail.

Application of waterborne acrylic emulsions in coated controlled release fertilizer using reacted layer technology

Waterborne acrylic emulsions modified with organic siloxanes and aziridine crosslinker were synthesized and applied as coating of controlled release fertilizer. The free films were characterized and the nutrient release profiles of the coated fertilizers were determined. The results show that methyl silicone oil and methylsilanolate sodium could not improve water resistance performance and glass transition temperature Tgof coatings, while the firmness is enhanced. Aziridine crosslinker improves the water resistance performance, firmness and Tg. Incorporation of methyl silicone oil and aziridine crosslinker gives an excellent aqueous acrylic emulsion for coated controlled release fertilizer, with the 30-day cumulative nutrient release reduced to 16% and an estimated nutrient release duration over 190 days. Therefore, this waterborne coating is promising to meet the requirements for controlled release of nutrient and environmental protection.

Preparation of Styrene-acrylate Latex Used in Ultralow VOC Building Internal Wall Coating

Styrene-acrylate latex with high glass transition temperature （T）, low minimum film forming temperature（MFT） and good stability was prepared via core-shell emulsion polymerization. With semicontinuous process, high conversion rate of monomer and low gel rate were achieved. The weight ratio of core monomer to shell monomer was approximately 1.35. It is found that many factors such as emulsifiers, initiators, reaction temperature, pH value and polymerization technology have influences on the permormance of styrene-acrylate latex. The prepared latex was characterized by TEM and FTIR. The obtained latex with T of 20.57 ℃, MFT or5.0 ℃, and good stability, had good stability of film forming.

EFFECTS OF ω-ACRYLOYL POLY (ETHYLENE OXIDE) MACROMONOMER ON EMULSIFIER-FREE EMULSI0N COPOLYMERIZATION OF METHYL METHACRYLATE AND n-BUTYL ACRYLATE

Well-defined nonionic hydrophilic ω-acryloyl poly(ethylene oxide) macro-monomer (PEO-A) has been prepared by living anionic polymerization of ethylene oxidewith diphenyl methyl potassium as the initiator and acryloyl chloride as the reaction termi-nating agent. The polymer was characterized by FTIR and SEC. The emulsifier-free emul-sion polymerization of methyl methacrylate (MMA) and n-butyl acrylate (BA) containingvarious concentrations of PEO-A was studied. In all cases stable emulsion coplymerizationsof MMA and BA were obtained. The stabilizing effect was found to be dependent on themolecular weight and the feed amount of the macromonomer.

Synthesis and properties of acrylate latex modified by vinyl alkoxy siloxane

Acrylate latex modified by vinyl triisopropoxy silane (C-1706) was synthesized by seeded emulsion polymerization with anionic emulsifier sodium dodecyl sulphonate(SDS) and nonionic emulsifier OP-10 as the multiple emulsifiers at (78±2) ℃. The effects of different factors, such as the emulsifier, C-1706 monomer and its feeding manner on the properties of acrylate latex modified by C-1706 were investigated. The particle size distribution and the structure, the configuration, the weather durability and stain resistance of copolymer latex were characterized by particle size analyzer, Fourier transform infrared spectroscopy (FT-IR), transmission electron microscope(TEM), scanning electron microscope(SEM) and ultraviolet aging instrument respectively. The results show that SDS to OP-10 as multiple emulsifiers can lead to coordinated efficiency, the optimal emulsifier dosage is 2.4%?3.2%(mass fraction), and the mass ratio of SDS to OP-10 is 1?1? 1?2. The seeded emulsion polymerization can effectively introduce a organic-siloxane bonding in a macromolecule inter polymer, and the obtained acrylate latex modified by organic-siloxane possesses narrow distribution of particle size with mean diameter of 51.8?76.6 nm and has the excellent properties in weather durability and stain-resistance especially.

Synthesis of Novel Fluorinated Acrylate Co-polymers and Their Application on Cotton Fabrics

Two novel fluorinated acrylate monomers 4a and 4b containing perfluorohexyl group were designed and synthesized starting from 4-allylanisole and perfluorohexyl iodide.The monomers 4a and 4b were then copolymerized with octadecyl acrylate and 2-hydroxyethyl acrylate by emulsion polymerization to give copolymers PFA 1 and PFA 2 respectively.The co-polymers were characterized by FT-IR and their heat stability was measured by TGA.The surface properties of PFA 1 and PFA 2 were studied by applying on cotton fabrics.The treated cotton fabrics showed good water-repellent property,and the contact angles for water reached 142° for PFA 1 and 136° for PFA 2.

Synthesis of Polyacrylate/Polysiloxane Copolymer and Its Damping Performance

The copolymer of polyacrylate/polysiloxane for vibration damping materials was synthesized through emulsion polymerization. The effects of the amount of methyl methacrylate (MMA), polysiloxane containing vinyl, initiator and emulsifier on the conversion, stability of polyacrylate/ polysiloxane emulsion were discussed when the emulsion was prepared by pre-emulsifying half continuous method. The graft copolymer has good vibration damping performance. The widest glass transition region of the copolymer spans 100℃, and the highest value of tand reached 2.0. The glass transition of the samples was examined by dynamic mechanical analysis (DMA). The vibration damping performance of the graft copolymer was affected by the amount of poly-vinyl dimethylsiloxane (PVMS).

STUDIES ON HIGH SOLID CONTENT AND STABLE EMULSIFIER—FREE EMULSION POLYMERIZATION

In this article, AHPS (3 - allyloxy- 2 -hydrory- 1 -Propanesulfonate salt) wassynthesized to use in emulsifier-Ne emulsion polymerization of BA/BMa/MMA systemfor high solid content latexes. Storage stability klow behavior of the latexes,morphology of the obtained latex particles, dynamic viscoelastic behavior, tensilestrength and water resistance properties of the resulted copolymers were investigated.The experimental results show that with the addition of AHPS, stability of the emulsionis greatly improved that there appears no apparent precipitation dunring thepolymerization and storage at room temperature for 6 months and at -10℃ for fourmonths. Flow of the latexes follows the Bingham body laws, diameter of the latexparticles is about 0.6μn, of which is larger than that of by conventional emulsionpolymerization(0.12μm). In addition, not only water resistance of the copolymersobtained by emulsifier-free emulsion polymerization is greatly improved, but alsotensile strength is obviously enhanced.

Effect of Butyl α-Hydroxymethyl Acrylate Monomer Structure on the Morphology Produced via Aqueous Emulsion Polymerization-induced Self-assembly

Polymerization-induced self-assembly(PISA) is an efficient and versatile method to afford polymeric nano-objects with polymorphic morphologies. Compared to dispersion PISA syntheses based on soluble monomers, the vast majority of emulsion PISA formulations using insoluble monomers leads to kinetically-trapped spheres. Herein, we present aqueous emulsion PISA formulations generating worms and vesicles besides spheres. Two monomers with different butyl groups, n-butyl(n BHMA) and tert-butyl(t BHMA) α-hydroxymethyl acrylate, and thus possessing different water solubilities were synthesized via Baylis-Hillman reaction. Photoinitiated aqueous emulsion polymerizations of n BHMA and t BHMA employing poly(ethylene glycol) macromolecular chain transfer agents(macro-CTAs, PEG45-CTA, and PEG113-CTA) at 40 °C were systematically investigated to evaluate the effect of monomer structure and solubility on the morphology of the generated block copolymer nano-objects. Higher order morphologies including worms and vesicles were readily accessed for t BHMA, which has a higher water solubility than that of n BHMA. This study proves that plasticization of the core-forming block by water plays a key role in enhancing chain mobility required for morphological transition in emulsion PISA.

Water-Based Processing of Fiberboard of Acrylic Resin Composites Reinforced With Cellulose Wood Pulp and Cellulose Nanofibrils

Despite the great potential of cellulose wood pulp and cellulose nanofibrils as reinforcing filler in thermoplastics,its use is limited due to its tendency to form agglomerates and due to its high hydrophilic character.Here we describe fiberboard composites with high contents of wood pulp or cellulose nanofibrils,and a resin of poly(styrene-methyl-methacrylate-acrylic acid)used as water-based emulsion.Cellulose wood pulp and cellulose nanofibrils were used directly in the form of water suspensions.The method is based on the flocculation of the polymer emulsion followed by agglomeration of a mixture of the polymer emulsion and cellulose suspension,leading to the co-precipitation of the composite material,which can be easily separated from the water phase.Composites with acrylic polymer/cellulose fibers in the proportions of 75:25,50:50 and 25:75 wt%were prepared.Composites were characterized by scanning electron microscopy(SEM),Fourier transform infrared spectroscopy(FTIR),thermogravimetric analysis(TGA),dynamic mechanical analysis(DMA)and water absorption tests.SEM analysis revealed a very good dispersion of the fibers without evidence of agglomeration,which led to superior mechanical properties.These results showed the effectiveness of the methodology and the potential of cellulose wood pulp and CNF as reinforcement fillers in fiberboard composites and any other high fiber-content materials.

A Novel Fluorinated Acrylic Copolymer:Synthesis,Characterization,and Its Applications on Cotton Fabric

In order to prepare water-oil repellent and fire retardant textile finishing agent, 1H ,1H,2H,2H-perfluorooctyl acrylate （FA） and acryloyloxy-1, 3-his （ diethylphosphoramidate ） propan （BisDEAEPN） were copolymerized with 2-hydroxyethyl acrylate （ HEA ） and stearyl methacrylate （ SMA ） by emulsion polymerization to form fluorinated phosphorus-eantaining acrylate copolymer （PFPA）. The copolymer was characterized by Fourier transform infrared spectroscopy （FT.IR） and the thermal stability was investigated by thermogravimetric analysis （TGA）. The emulsion was applied on cotton fabric and the surface properties of treated fabric were studied. The treated surface showed good repellent properties as contact angle for water reached 145° and for n-dodecane 110° respectively. The surface also showed some flame retardant property with 22.5 % of limited oxygen index （LOI）.

Syntheses and Properties of New Acrylic Size Latex

An acrylic size 8K is synthesized by emulsion polymeriza-tion,the properties of which depend on the monomersparticipating in copolymerization and reaction tech-niques.The structure of the size molecule is character-ized by infrared spectrum.The hardness of the size filmis characterized by the glass transition temperature of thesynthesized copolymer which is a flexion point of DSCcurve.The micro state of the size adhering to yarns isshown by scanning electron microscopy.According tomeasurements,the acrylic size Size 8K has good adhesivepower and low water absorption,proper viscosity andhigh thermal stability,strong abrasion resistance andgood compatibility with other sizing agents.It aslo im-proves yarn breaking strength, yet has limited elongationloss.The acrylic size is a potential size to replace PVAand to apply to high speed looms.