A physical model with mercury as analog was developed to investigate the influences of electromagnetic stirring（EMS） on flow field in slab continuous casting when the submerged entry nozzle（SEN） was clogged with d...A physical model with mercury as analog was developed to investigate the influences of electromagnetic stirring（EMS） on flow field in slab continuous casting when the submerged entry nozzle（SEN） was clogged with different clogging rates（0,10% ,25% ,and 50% ）. The flow field in mold under different EMS currents（0, 40 A, and 60 A） was measured by an ultrasonic Doppler velocimeter. The results proved that the flow field in the mold was a typical double roll structure under non-clogging SEN. As the SEN clogging rate increased, the flow field structure was transformed from a double roll to asymmetry flow. When the clogging rate reached 50%, the up circulation disappeared on the clogged side. The zone under the meniscus near the narrow face was a non-flowing area. EMS could correct bias flow caused by SEN clogging and improve the symmetry of the flow field during SEN clogging.展开更多
Submerged entry nozzle(SEN)clogging during continuous casting of Ti-stabilized ultra-pure ferritic stainless(Ti-UPFS)steels was systematically investigated via cross-sectional analysis and acid dissolution treatment.T...Submerged entry nozzle(SEN)clogging during continuous casting of Ti-stabilized ultra-pure ferritic stainless(Ti-UPFS)steels was systematically investigated via cross-sectional analysis and acid dissolution treatment.The SEN deposit profile was characterized as occurring in three major layers:(1)an eroded refractory layer;(2)an initial adhesive layer comprised an Al_(2)O_(3)-ZrO_(2) composite sub-layer and a dense Al_(2)O_(3)-based deposit sub-layer;and(3)a porous multiphase deposit layer mainly consisting of MgO·Al_(2)O_(3),CaO-Al_(2)O_(3),and CaO-TiOx.The MgO·Al_(2)O_(3)-rich inclusions did not adhere directly to the eroded refractory but were entrapped during the deposit growth.Results of inclusion characterization in the tundish revealed that the MgO·Al2O3-rich particles present in the tundish served as the primary source of clogging deposits.Furthermore,a novel cavity-induced adhesion model by circular approximation was established to explain the effects of complex inclusion characteristics and refractory material type on adhesion force.A high number of small MgO·Al_(2)O_(3) inclusions were expected to accelerate the buildup of clogging deposits.Improving the modification of MgO·Al_(2)O_(3)-rich inclusions in the size range of 2-4μm by Ca treatment was crucial to minimizing the risk of SEN clogging during the continuous casting of Ti-UPFS steels.展开更多
Titanium alloyed steel has been widely used as automobile sheet steels, thick plate steels, and also stainless steels to improve the mechanical and chemical properties of many grade steels. Since Ti has strong affinit...Titanium alloyed steel has been widely used as automobile sheet steels, thick plate steels, and also stainless steels to improve the mechanical and chemical properties of many grade steels. Since Ti has strong affinity with oxygen, Ti is normally alloyed after Al deoxidation to keep the high yield of Ti. Therefore, Al-Ti deoxidation is one of the common and important secondary refining processes. Although the chemical stability diagram for this system has been reported by many researchers, these diagrams are inconsistent significantly each other. In the present study, the stability region of Al2TiO5 oxide was measured by equilibrating Fe-Al-Ti alloy and Al2TiO5 pellet in Al2O3 crucible at 1873 K. However, inclusions in metal after equilibration were Ti-containing Al2O3 or Al-containing TiOx. The precise phase diagrams and related thermodynamic data for the Al2O3-TiOx-FeO system should be determined.展开更多
文摘A physical model with mercury as analog was developed to investigate the influences of electromagnetic stirring（EMS） on flow field in slab continuous casting when the submerged entry nozzle（SEN） was clogged with different clogging rates（0,10% ,25% ,and 50% ）. The flow field in mold under different EMS currents（0, 40 A, and 60 A） was measured by an ultrasonic Doppler velocimeter. The results proved that the flow field in the mold was a typical double roll structure under non-clogging SEN. As the SEN clogging rate increased, the flow field structure was transformed from a double roll to asymmetry flow. When the clogging rate reached 50%, the up circulation disappeared on the clogged side. The zone under the meniscus near the narrow face was a non-flowing area. EMS could correct bias flow caused by SEN clogging and improve the symmetry of the flow field during SEN clogging.
基金This work was financially supported by the National Natural Science Foundation of China(No.51574026).
文摘Submerged entry nozzle(SEN)clogging during continuous casting of Ti-stabilized ultra-pure ferritic stainless(Ti-UPFS)steels was systematically investigated via cross-sectional analysis and acid dissolution treatment.The SEN deposit profile was characterized as occurring in three major layers:(1)an eroded refractory layer;(2)an initial adhesive layer comprised an Al_(2)O_(3)-ZrO_(2) composite sub-layer and a dense Al_(2)O_(3)-based deposit sub-layer;and(3)a porous multiphase deposit layer mainly consisting of MgO·Al_(2)O_(3),CaO-Al_(2)O_(3),and CaO-TiOx.The MgO·Al_(2)O_(3)-rich inclusions did not adhere directly to the eroded refractory but were entrapped during the deposit growth.Results of inclusion characterization in the tundish revealed that the MgO·Al2O3-rich particles present in the tundish served as the primary source of clogging deposits.Furthermore,a novel cavity-induced adhesion model by circular approximation was established to explain the effects of complex inclusion characteristics and refractory material type on adhesion force.A high number of small MgO·Al_(2)O_(3) inclusions were expected to accelerate the buildup of clogging deposits.Improving the modification of MgO·Al_(2)O_(3)-rich inclusions in the size range of 2-4μm by Ca treatment was crucial to minimizing the risk of SEN clogging during the continuous casting of Ti-UPFS steels.
文摘Titanium alloyed steel has been widely used as automobile sheet steels, thick plate steels, and also stainless steels to improve the mechanical and chemical properties of many grade steels. Since Ti has strong affinity with oxygen, Ti is normally alloyed after Al deoxidation to keep the high yield of Ti. Therefore, Al-Ti deoxidation is one of the common and important secondary refining processes. Although the chemical stability diagram for this system has been reported by many researchers, these diagrams are inconsistent significantly each other. In the present study, the stability region of Al2TiO5 oxide was measured by equilibrating Fe-Al-Ti alloy and Al2TiO5 pellet in Al2O3 crucible at 1873 K. However, inclusions in metal after equilibration were Ti-containing Al2O3 or Al-containing TiOx. The precise phase diagrams and related thermodynamic data for the Al2O3-TiOx-FeO system should be determined.
