Microstructural evolution and deformation mechanisms of superplastic aluminium alloys:A review

Aluminium alloy is one of the earliest and most widely used superplastic materials.The objective of this work is to review the scientific advances in superplastic Al alloys.Particularly,the emphasis is placed on the microstructural evolution and deformation mechanisms of Al alloys during superplastic deformation.The evolution of grain structure,texture,secondary phase,and cavities during superplastic flow in typical superplastic Al alloys is discussed in detail.The quantitative evaluation of different deformation mechanisms based on the focus ion beam(FIB)-assisted surface study provides new insights into the superplasticity of Al alloys.The main features,such as grain boundary sliding,intragranular dislocation slip,and diffusion creep can be observed intuitively and analyzed quantitatively.This study provides some reference for the research of superplastic deformation mechanism and the development of superplastic Al alloys.

Predicting grain size-dependent superplastic properties in friction stir processed ZK30 magnesium alloy with machine learning methods

The aim of this work is to predict,for the first time,the high temperature flow stress dependency with the grain size and the underlaid deformation mechanism using two machine learning models,random forest(RF)and artificial neural network(ANN).With that purpose,a ZK30 magnesium alloy was friction stir processed(FSP)using three different severe conditions to obtain fine grain microstructures(with average grain sizes between 2 and 3μm)prone to extensive superplastic response.The three friction stir processed samples clearly deformed by grain boundary sliding(GBS)deformation mechanism at high temperatures.The maximum elongations to failure,well over 400% at high strain rate of 10^(-2)s^(-1),were reached at 400℃ in the material with coarsest grain size of 2.8μm,and at 300℃ for the finest grain size of 2μm.Nevertheless,the superplastic response decreased at 350℃ and 400℃ due to thermal instabilities and grain coarsening,which makes it difficult to assess the operative deformation mechanism at such temperatures.This work highlights that the machine learning models considered,especially the ANN model with higher accuracy in predicting flow stress values,allow determining adequately the superplastic creep behavior including other possible grain size scenarios.

Superplasticity of fine-grained Mg-10Li alloy prepared by severe plastic deformation and understanding its deformation mechanisms

The superplastic behavior and associated deformation mechanisms of a fine-grained Mg-10.1 Li-0.8Al-0.6Zn alloy(LAZ1011)with a grain size of 3.2μm,primarily composed of the BCCβphase and a small amount of the HCPαphase,were examined in a temperature range of 473 K to 623 K.The microstructural refinement of this alloy was achieved by employing high-ratio differential speed rolling.The best superplasticity was achieved at 523 K and at strain rates of 10^(-4)-5×10^(-4)s^(-1),where tensile elongations of 550±600%were obtained.During the heating and holding stage of the tensile samples prior to tensile loading,a significant increase in grain size was observed at temperatures above 573 K.Therefore,it was important to consider this effect when analyzing and understanding the superplastic deformation behavior and mechanisms.In the investigated strain rate range,the superplastic flow at low strain rates was governed by lattice diffusion-controlled grain boundary sliding,while at high strain rates,lattice diffusion-controlled dislocation climb creep was the rate-controlling deformation mechanism.It was concluded that solute drag creep is unlikely to occur.During the late stages of deformation at 523 K,it was observed that grain boundary sliding led to the agglomeration of theαphase,resulting in significant strain hardening.Deformation mechanism maps were constructed forβ-Mg-Li alloys in the form of 2D and 3D formats as a function of strain rate,stress,temperature,and grain size,using the constitutive equations for various deformation mechanisms derived based on the data of the current tests.

Realizing impressive superplasticity in a low-alloyed Mg-Zn-Ca-Al-Mn alloy:The roles of grain boundary segregation and denseβ-Mn particles

Achieving impressive superplasticity is an important strategy to manufacture Mg alloy products with complex shapes.In the present study,we report that an excellent superplastic deformation with elongation larger than 500%can be achieved at 623 K and 1.0×10^(−3)s^(−1)in a Mg-1.51Zn-0.59Ca-0.59Al-0.70Mn(wt.%,ZXAM2111)alloy fabricated by equal-channel angular pressing.The superplastic deformation is mainly carried by grain boundary sliding(GBS),accompanied by a grain size growth from∼3.0μm to∼6.0μm after deformation.Before deformation,the ZXAM2111 alloy is mainly characterized by a strong co-segregation of Zn and Ca atoms at grain boundaries and uniformly distributedβ-Mn particles.With deformation proceeding,theβ-Mn particles further dynamically precipitate along grain boundaries that parallel the tensile axis,leading to improved resistance to grain coarsening.Although the enhanced stabilizing effects decrease the strain rate sensitivity value,the resulting impressive microstructure stability provides a cornerstone of the active operation of GBS,facilitating the achievement of superplastic deformation.The present work could provide insight into developing low-alloyed Mg alloys with high microstructure thermal stability to achieve superplasticity.

Superplasticized vs. Conventional Concrete: A Comparative Review

The global awareness and utilization of superplasticizers (SPs) in concrete have significantly contributed to developing resilient and sustainable infrastructure. Despite this, many developing nations face limited adoption of SPs in construction practices due to a lack of knowledge. This study provides a concise overview of concrete’s mechanical and durability properties, comparing formulations with and without superplasticizers. The focus is on compressive and flexural strengths, modulus of elasticity, water sorptivity, and chloride penetration. The results underscore the considerable improvement in both mechanical and durability properties when SPs are incorporated. The study recommends the widespread use of SPs, particularly in developing countries, to enhance the longevity of concrete structures.

DETERMINATION OF PRESSURIZING CURVE AND COMPUTER CONTROL OF THICKNESS THINNING FOR SUPERPLASTIC BULGING

This paper proposes the assumption that the flow with viscous friction is the stretch of part of the sheet that lies along the walls of a die during the process of superplastic bulging according to superplastic flow equation and geometrical model of bulging of a sheet into a long trapezoid groove or truncated cone, by introducing the friction-factor P which describes the friction effect on the process. Also, the paper proposes the method of controlling thickness nonuniformity and develops the equipment which for uniform thickness of bulging, is automatically controlled with a computerl it also analyzes the important innuence of lubrication on thickness distribution of bulging materials. By the assumption, the relationship between bulging pressure and time is obtained in bulging of a sheet into the groove and cone, and p-t curve of multi-mould-cavity complicated bulging is discussed based on the analysis of single-mould-cavity bulging characteristics.

Superplasticity of AZ31 magnesium alloy prepared by friction stir processing

Microstructure and tensile behaviors of AZ31 magnesium alloy prepared by friction stir processing（FSP） were investigated.The results show that microstructure of the AZ31 hot-rolled plate with an average grain size of 92.0 μm is refined to 11.4 μm after FSP.The FSP AZ31 alloy exhibits excellent plasticity at elevated temperature,with an elongation to failure of 1050% at 723 K and a strain rate of 5×10-4 s-1.The elongation of the FSP material is 268% at 723 K and 1×10-2 s-1,indicating that high strain rate superplasticity could be achieved.On the other hand,the hot-rolled base material,which has a coarse grain structure,possesses no superplasticity under the experimental conditions.

Grain structure and microtexture evolution during superplastic deformation of 5A90 Al-Li alloy

The microstructural evolution of banded 5A90 A1-Li alloy during superplastic deformation at 475℃ with an initial strain rate of 8× 10^-4 S^-1 was studied using EBSD technique. The results showed that, before deformation, the grain shape appeared to be banded, the most grain boundaries belonged to low-angle boundaries, and the initial sheet had a dominate of { 110}（112） brass texture. During deformation, there were grain growth, grain shape change, misorientation increasing and textural weakening. The fraction of high-angle boundaries increased rapidly once the flow stress reached the peak value. Corresponding deformation mechanism for various stages of deformation was suggested. Dislocation activity was the dominant mechanism in the first stage, then dynamic recrystallization occurred, and grain rotation was expected as an accommodation for grain boundary sliding （GBS）. At large strains, GBS was the main mechanism.

Microstructure and texture characterization of superplastic Al-Mg-Li alloy

A novel thermomechanical processing was developed for producing fine grained Al-Mg-Li alloy sheets. The influences of static recrystallization annealing on the grain structure and superplastic behavior were investigated. The results show that the refined microstructure has a variation in the distribution of grain size, shape and texture across the normal direction of the sheet. The surface layer （SL） has fine, nearly equiaxed grains with a rotated cUbeND {001 }（310） orientation, whereas the center layer （CL） has coarse, elongated grains with a portion of a fiber orientation. Increasing static recrystallized temperature results in grain growth in the full thickness, decreasing of grain aspect ratio in the center layer, texture sharpening in the surface layer, but weakening in the center layer as well as decreasing of superplastic elongation. Increasing the annealing temperature also produces an sharpening of the rotated cube {001}（310） component and a decreasing of the a fiber texture in the full thickness of the sheet. The formation mechanisms of recrystallization texture at various temperatures and layers were discussed.

Microstructure and texture evolution during high-strain-rate superplastic deformation of coarse-grained Mg-Gd-Y-Zr rolled sheet

Microstructure and texture evolution during high-strain-rate superplastic deformation of the rolled Mg-Gd-Y-Zr sheet were investigated.The tensile tests at the strain rate of 0.01 s-1 achieved the elongations of 180%-266% in the deformation temperature range of 400-500 ℃.Post-deforming microstructures were characterized by optical microscopy,scanning electron microscopy and transmission electron microscopy,while crystallographic orientation information was obtained from macro-texture analysis.The results show that the high strain-rate superplasticity was attributed to class-I dislocation creep accommodated by dynamic recrystallization （DRX）.During preheating at 435 ℃ for 600 s,twinning-induced recrystallization occurred.The initial strain of 80% made original grains fragmented and produced homogenous DRX grains.The interaction between dynamic recrystallization and dynamic precipitation yielded out such a phenomenon that finer DRX grains were often accompanied by denser particles.The macro-texture evolution exhibited some characteristics of the crystal rotation arising from basal slip and prismatic slip despite the occurrence of DRX.

Influence of superplasticizers on the early-age crack resistance of concrete

In order to improve the early-age cracking resistance of concrete, different types of superplasticizers are used. Two types of polycarboxlic salt/acid superplasticizers and one retarding naphthalene superplasticizer are selected to investigate the influence of superplasticizers on the early-age cracking resistance of the concrete by using the slab test and the temperature-stress test. The results show that the polycarboxlic salt/acid superplasticizer cannot always improve the cracking resistance capacity of the concrete compared with the naphthalene superplasticizer, which is related to the chemical structure of the polycarboxlic salt/acid superplasticizer. High plastic tensile strength and dynamic elastic modulus at the early stage are beneficial to avoid cracking, and low hydration heat is also helpful. The evolutions of the drying shrilakage stress and the hydration heat temperature stress varying with time can be comprehensively evaluated by means of the slab test and the temperature stress test.

Superplastic forming characteristics of AZ41 magnesium alloy

An AZ41 magnesium alloy in the hot-rolled condition without further thermomechanical processing to modify its microstructure was investigated to establish its suitability for use within a superplastic forming process and to establish optimum forming parameters.Formability was assessed using elevated temperature tensile testing and hot gas bulging,across a range of strain rates(1×10^(−1)−1×10^(−3)s^(−1))and temperatures(350−450℃).Circle grid analysis with GOM Aramis cameras was used to understand peak strains and material thinning in relation to industrial forming processes.Post forming EBSD and STEM analysis was conducted to understand the mechanisms responsible for the materials formability,with dynamic recrystallization being clearly evident.Peak elongation of 520%was achieved at 450℃ and 1×10^(−3)s^(−1);industrially relevant elongation was achieved at 1×10^(−2) s^(−1) at both 450℃(195%)and 400℃(170%).

MICROSTRUCTURAL EVOLUTION AND MECHANISMS OF SUPERPLASTICITY IN LARGE GRAINED IRON ALUMINIDES

The superplastic behavior has been found in Fe 3Al and FeAl alloys with grain sizes of 100～600 μm. The large grained Fe 3Al and FeAl alloys exhibit all deformation characteristics of conventional fine grain size superplastic alloys. However, superplastic behavior was found in large grained iron aluminides without the usual prerequisites for the superplasticity of a fine grain size and grain boundary sliding. The metallographic examinations have shown that average grain size of large grained iron aluminides decreased during superplastic deformation. Transmission electron microscopy (TEM) observations have shown that there were a great number of subgrain boundaries which formed a network and among which the proportion of low and high angle boundaries increased with the increase of strain. The observed superplastic phenomenon is explained by continuous recovery and recrystallization. During superplastic deformation, an unstable subgrain network forms and these subboundaries absorb gliding dislocations and transform into low and high angle grain boundaries. A dislocation gliding and climb process accommodated by subboundary sliding, migration and rotation, allows the superplastic flow to proceed.

Effects of an AMPS-Modified Polyacrylic Acid Superplasticizer on the Performance of Cement-based Materials

A self-made AMPS-modified polyacrylic acid superplasticizer and two others of the same type but with different molecular structures, which are commercially available, are used in this study to investigate the effect of a 2-acrylamide-2-methyl propylene sulfonic （AMPS）-modified polyacrylic acid superplasticizer on the properties of cement-based materials. In the experiments, initial fluidity, 1 and 2 h fluidity over time after admixtion, bleeding rate of the net cement mortar, and adsorption capacity and rate of cement particles are determined by adding different dosages of the three superplasticizers into the cement paste to characterize the dispersivity and the dispersion retention capability of each superplasticizer. Water-reducing rates of three kinds of mortars are simultaneously determined to characterize the water-reducing capacity of each superplasticizer, as well as the 3 and 28 d compressive strengths to characterize the compression resistance. Results show that water-reducing effect and fluidity better maintain the capability of the AMPS-modified polyacrylic acid superplasticizer than the two commercially available polyacrylic acid superplasticizers, and the compressive strengths after 3 and 28 d show significant growth. In conclusion, the effects of water reduction and strengthening of the AMPS-modified polyacrylic acid superplasticizer are evidently better than those of the two commercially available polyacrylic acid superplasticizers.

Activation Energy for Superplastic Flow Above Critical Temperature of Die Steels

Some commercial cold working die steels C.,Cr15 and CrWMn with ultra fine grain size were chosen as tested materials to research the activation energy for superplastic flow at different temperatures and strain rates above critical temperature. Based on the Arrhenius equation, the activation energy for superplastic flow is evaluated. The activation energy at constant strain rate is estimated by the logσ, vs 1/T relationship. The results show that the ac tivation energy is usually small under the conditions of optimal flow. The characteristics of superplastic deformation of steels above the critical temperature were also analyzed.

DETERMINATION OF MATERIAL PARAMETERS FOR COMPUTER SIMULATION OF SUPERPLASTIC FORMING PROCESSES

In order to analyze and simulate the complex super-plastic forming process by computer, a method of equal height bulging for determining material parameters m and K of the superplastic alloy is presented. The formulae related to the method are deduced in this paper. The accuracy of the method is available for evaluating the examples used in simulating the superplastic sheet-metal bulging processes.

Superplasticity and Diffusion Bonding of Ti_3AI Intermetallic Compounds

The superplasticity of Ti_3Al intermetallic compounds has been investigated in this paper.The Ti-14Al-21Nb ternary alloy showed 477% elongation at the strain rate of 1.49×10^(-5) s^(-1) and 950℃.The elongation of Ti-14Al-21 Nb-3Mo-1V quinary alloy approached to 573% at the strain rate of 4.52×10^(-5) s^(-1) and the same temperature,and it was found that the elongation value in- creased to 1096.4%as temperature was raised up to 980℃ at the same strain rate.Ti_3Al base al- loys were bonded by diffusion bonding technology and good joints were created,the simulated specimens were performed by SPF/DB process.

Superplasticity in Aluminium Brass(HAl 66-6-3-2)

1.IntroductionSuperplasticity is not merely a specialphenomenon for certain specific alley,but isone of the intrinsic properties of metallicmaterials[1].When the internal and externalconditions are suitable,superplasticity ofmetal materials will be presented.

Regularity of Structural Superplasticity of Hypoeutectoid Steel

The curve of the relation between fracture elongation and temperature for unltrafine grained low alloy hypoeutectoid steels generally shows that three peaks occur at temperatures just below A_ c1, between A_ c1 and A_ c3, and just above A_ c3, When these steels are subjected to superplastic tensile test at different temperatures, the value of the last one is the lowest and the other two peaks are different one from another depending on components, microstructures and deformation conditions of the steels.

Synthesis and Properties of an AMPS-Modified Polyacrylic Acid Superplasticizer

A 2-acrylamide-2-methyl propylene sodium sulfonic （AMPS）-modified polyacrylic acid superplasticizer was synthesized using aqueous solution polymerization with the major monomers including the self-made active macromers polyethylene glycol mono-methyl ether acrylate acrylic （MPEGAA）, acrylic acid （AA）, AMPS, and sodium methyl allyl sulfonate （SMAS）. The ratios of the monomers were determined using an orthogonal experiment. This research focused on the effects of the dosages of different macromers, the polymerization conditions, and the length of MPEGAA side chains on the properties of the AMPS-modified polyacrylic acid super-plasticizer. The best polymerization conditions of the AMPS-modified polyacrylic acid superplasticizer are when （n（MPEGAA）：n（SMAS）：n（AMPS）：n（AA） equals 0.1：0.1：0.2：0.65, the molecular weight of monomethoxypolyethylene glycol is 1 200, the initiator ammonium persulfate accounts for 5% of the total mass of the polymerized monomers, the polymerization temperature is 80 ~C, and the reaction time is 4 h. The AMPS-modified polyacrylic acid superplasticizer synthesized in the best conditions exhibited excellent dispersivity and dispersion retainability. When the dosage ratio was 0.24%, the initial fluidity was 400 mm and the fluidity had nearly no loss after 1 h.