Mossbauer Spectroscopic Studies on a Supersaturated Solid Solution of Fe-Cu Formed by Mechanical Alloying

Mechanical alloying (MA) was employed to produce supersaturated solid solutions of Fe1-xCux,which is virtually immiscible under an equilibrium condition at ambjent temperature. The X-ray diffraction results show that the solutions formed in the concentration ranges of x≤0.1 5 and x≥0.40 are of bcc structure of iron and fcc structure of copper. respectively. For the region in between.however, the alloy obtained is a mixture of bcc plus fcc phases. The Mossbauer spectrum of the solid solution of a single phase could be fitted by two sub-spectra with hyperfine magnetic fields of 200 and 250 kOe. respectively. suggesting that there must exist two forms of coordination in the solution. While to fit the spectrum for the solution with mixed structu re. three Sub-spectra. including a spectrum of α-Fe, should be used. The variation of the Mossbauer spectra of Fe60Cu40 with milling time as well as annealing temperature was systematically studied. This may be ascribed to the changes of the number of nearest neighboring atoms of iron in the processes of formation and decomposition of the solid solution during milling and annealing

Nanometer Stripe Microstructure of Supersaturated Solid Solution in Fe-Cu Alloy

Strengthening due to precipitation of Cu in the a-Fe matrix is an important phenomenon utilized in the design of HSLA steels. In the present work, the microstructure of supersaturated solid solution in Fe-1.18%Cu binary alloy was investigated by means of high resolution electron microscopy. The results indicated that the solid solution was heterogeneous, there were lots of Cu atom clusters, which consisted of diffractive stripe microstructure similar to twin crystal. Orientation deviation was observed between two （110）o planes in diffractive stripes, which results in light and shade contrast. Furthermore, formation mechanisms of the nanometre stripe microstructure were discussed in terms of the interaction of Cu and Fe atoms in the Fe-Cu binary alloys.

Fe-Zn supersaturated solid solution prepared by mechanical alloying and laser sintering to accelerate degradation

The slow degration of iron limits its bone implant application.The solid solution of Zn in Fe is expected to accelerate the degradation.In this work,mechanical alloying(MA)was used to prepare Fe-Zn powder with supersaturated solid solution.MA significantly decreased the lamellar spacing between particles,thus reducing the diffusion distance of solution atoms.Moreover,it caused a number of crystalline defects,which further promoted the solution diffusion.Subsequently,the MA-processed powder was consolidated into Fe-Zn part by laser sintering,which involved a partial melting/rapid solidification mechanism and retained the original supersaturated solid solution.Results proved that the Fe-Zn alloy became more susceptible with a lowered corrosion potential,and thereby an accelerated corrosion rate of(0.112±0.013)mm/year.Furthermore,it also exhibited favorable cell behavior.This work highlighted the advantage of MA combined with laser sintering for the preparation of Fe-Zn implant with improved degradation performance.

Combining gradient structure and supersaturated solid solution to achieve superior mechanical properties in WE43 magnesium alloy

In this study,surface mechanical attrition treatment was employed to sucessfully produce a gradient nanostructured layer on WE43 magnesium alloy.X-ray diffraction,energy dispersive X-ray spectrometer,and high-resolution transmission electron microscope observations were mainly performed to uncover the microstructure evolution responsible for the refinement mechanisms.It reveals that the grain refinement process consists of three transition stages along the depth direction from the core matrix to the topmost surface layer,i.e.,dislocation cells and pile-ups,ultrafine subgrains,and randomly orientated nanograins with the grain size of~40 nm.Noticeably,the original Mg;RE second phase is also experienced refinement and then re-dissolved into the α-Mg matrix phase,forming a supersaturated solid solution nanostructuredα-Mg phase in the gradient refined layer.Due to the cooperative effects of grain refinement hardening,dislocation hardening,and supersaturated solid-solution hardening,the gradient nanostructured WE43 alloy contributes to the ultimate tensile strength of~435 MPa and ductility of~11.0%,showing an extraordinary strain hardening and mechanical properties among the reported severe plastic deformation-processed Mg alloys.This work provides a new strategy for the optimization of mechanical properties of Mg alloys via combining the gradient structure and supersaturated solid solution.

Phase stability and magnetic performance of nanocrystalline Sm-Co supersaturated solid solution

A new type of Sm-Co supersaturated solid solution has been developed with a stabilized TbCuT-type structure. The high-Co single phases were stabilized in a wide temperature range in the prepared SmCo9.8-xSix （x=0-0.9） alloys by concurrent nanos- tructuring and Si-doping. The significant enhancement of the coercivity and remanence of the new type supersaturated solid solution are attributed to the effective pinning of the ultrafine nanograin boundaries and the high magnetocrystalline anisotropy of the solid solution. It was proposed that the high-temperature magnetic properties of the Sm-Co supersaturated solid solution depend strongly on the phase stability.

Microstructure and Mechanical Properties of Selective Laser Melted Al–2.51Mn–2.71Mg–0.55Sc–0.29Cu–0.31Zn Alloy Designed by Supersaturated Solid Solution

Selective laser melting(SLM)of aluminium alloys for lightweight application is arousing widespread interest,but the available alloy compositions are limited due to unsatisfactory mechanical performances.The rapid solidifi cation of SLM provides a pathway to design a novel alloy composition with extended solubility.This strategy is demonstrated by an additively manufactured novel Al–2.51 Mn–2.71 Mg–0.55 Sc–0.29 Cu–0.31 Zn alloy with the supersaturated solid solution in the present study.The microstructure of as-build sample is characterized with multi-modal grains with the fi ne equiaxed grain(FEG,~800 nm)at molten pool boundaries,coarse equiaxed grain(CEG,~2μm)and columnar dendrites(CD,~4μm)inside the molten pool,which relates to the precipitations type and distribution.It is observable that Al 3(Sc,Zr)precipitation particles with the size of~50 nm are dispersed in the FEG zone,while the interior of CEG shows no Al3(Sc,Zr)particle which only exists at the CEG boundaries.Regardless of FEG,CEG or CD,the slender Al6 Mn precipitation with the length of~500 nm is distributed along the grain boundaries.Meanwhile,a lot of vacancies and thickness fringes are detected in the FEG zone,which confi rms the supersaturated solid solution in laser rapid solidifi cation.The ultimate tensile strength and yield strength of the as-printed sample are~380 MPa and~330 MPa,respectively,with elongation~14%,which increase to~440 MPa and~410 MPa with a reduction of elongation to~9%after heat treatment.

Stability of supersaturated solid solution of quenched Al–X(X 5 Zn, Mg, Cu) binary alloys

In this study, the changing trend of crystal-lattice constant and the influential factors of the stability of supersaturated solid solutions with various alloying additions in the Al–X（Zn, Mg, Cu） binary alloys were investigated. The samples were analyzed using X-ray diffraction（XRD）,X-ray absorption fine structure（XAFS）, and scanning electron microscope（SEM）. It is found that the addition of Cu causes the largest change of crystal-lattice constant of the Al–xCu supersaturated solid solution binary alloy. The most dramatic change occurs in the initial stage of Cu addition.The change is stabilized thereafter. Also, at the same alloying element addition to the Al–X（X = Zn, Mg, Cu）binary alloys, the Al–xCu is the most unstable system.Influential factors of the stability include the lattice constant change and the type of alloying element. The larger the lattice constant changes, the more unstable the supersaturated solid solution is. The alloying element, easy to aggregate, often leads to the solid solution less stable.

A supersaturated Cu-Ag nanoalloy joint with ultrahigh shear strength and ultrafine nanoprecipitates for power electronic packaging

Ag-Cu bimetallic nanoalloy,integrating the advantages of reducing migration and cost of nano-Ag and alleviating oxidation of nano-Cu,is a prospective bonding material for power electronic packaging.The Ag-coated Cu nanoparticles(Cu@Ag NPs)paste can execute bonding with high quality at 250℃,and the achieved supersaturated Ag-Cu nanoalloy joint with ultrahigh shear strength(152 MPa)dramatically exceeds most nano-paste joints.The interstitial solid solutions with atomic-level metallurgical bonds at the interface dominantly promoted the shear strength.Besides,the numerous ultrafine nanograin,high proportion of low angle grain boundaries(7.44%)without deformation,and the Cu nanoprecipitates in the joint would improve subordinately.Furthermore,the high content(16.8%)of∑3 twin boundaries would contribute to the electrical and thermal conductivity.Thus,the multiple strengthening mechanisms with the solid solution,the second precipitated phase,and ultrafine nanograin can dramatically enhance shear strength and electro-thermal conductivity of joints for high-temperature device packaging.