Analysis and Design of Surface Permanent Magnet Synchronous Motor and Generator

This paper presents an analytical method to design the high-efficiency surface permanent magnet synchronous motor(SPMSM)or generator(SPMSG).The air-gap and permanent magnet size can be approximately determined based on our mathematics model,which is the most important part of SPMSM design.From our method,we can know that motor’s power out torque is related to the torque angle that we selected in our design and it affects the air-gap and permanent magnet size.If we choose a low torque angle,the motor or generator’s overload power handing capability will increase.The embrace value has a vital place in designing a motor or generator due to its effects on air gap flux density,cogging torque,efficiency and so on.In order to avoid the knee effect,the working point of the permanent magnet we selected in the design should be bigger than 0.5.The developed 36 slots,4 poles,surface mound permanent generator is proposed.The corresponding finite element analysis(FEA)model is built based on our design method.Structure optimization includes stator and rotor structure size,permanent magnet size,magnetic bridge and air gap length which are analyzed and simulated by ANSYS Maxwell 2D FEA.Thermal analysis is conducted,and the housing of the alternator is designed.The alternator prototype is fabricated and tested based on our design.

Initial position estimation strategy for a surface permanent magnet synchronous motor used in hybrid electric vehicles

A novel nonlinear model for surface permanent magnet synchronous motors（SPMSMs） is adopted to estimate the initial rotor position for hybrid electric vehicles（HEVs）. Usually, the accuracy of initial rotor position estimation for SPMSMs relies on magnetic saturation. To verify the saturation effect, the transient finite element analysis（FEA） model is presented first. Hybrid injection of a static voltage vector（SVV） superimposed with a high-frequency rotating voltage is proposed. The magnetic polarity is roughly identified with the aid of the saturation evaluation function, based on which an estimation of the position is performed. During this procedure, a special demodulation is suggested to extract signals of iron core saturation and rotor position. A Simulink/MATLAB platform for SPMSMs at standstill is constituted, and the effectiveness of the proposed strategy is verified. The proposed method is also validated by experimental results of an SPMSM drive.

High-Speed,High-Power Motor Design for a Four-Legged Robot Actuator Optimized using the Weighted Sum and Response Surface Methods

In this paper,a design is presented for a high-speed,high-power motor for a four-legged robot actuator that was optimized using the weighted sum method(WSM)based on the Taguchi method,and the response surface method(RSM).First,output torque,torque constant,torque ripple,and efficiency were selected as objective functions for the optimized design.The sampling method was implemented to use a mixed orthogonal array and the single response characteristics of each objective function were compared using the Taguchi method.Moreover,to consider the multi-response characteristic of the objective functions,WSM was applied.Second,the 2D finite element analysis result of the RSM was compared with that using the WSM.Finally,an experiment was carried out on the manufactured motor and the optimized model is presented here.