Mechanical properties and interfacial characteristics of 6061 Al alloy plates fabricated by hot-roll bonding

This work aims to investigate the mechanical properties and interfacial characteristics of 6061 Al alloy plates fabricated by hotroll bonding(HRB)based on friction stir welding.The results showed that ultimate tensile strength and total elongation of the hot-rolled and aged joints increased with the packaging vacuum,and the tensile specimens fractured at the matrix after exceeding 1 Pa.Non-equilibrium grain boundaries were formed at the hot-rolled interface,and a large amount of Mg_(2)Si particles were linearly precipitated along the interfacial grain boundaries(IGBs).During subsequent heat treatment,Mg_(2)Si particles dissolved back into the matrix,and Al_(2)O_(3) film remaining at the interface eventually evolved into MgO.In addition,the local IGBs underwent staged elimination during HRB,which facilitated the interface healing due to the fusion of grains at the interface.This process was achieved by the dissociation,emission,and annihilation of dislocations on the IGBs.

Mechanism study on the influence of surface properties on the synthesis of dimethyl carbonate from CO_(2)and methanol over ceria catalysts

The direct synthesis of dimethyl carbonate(DMC)from CO_(2)and methanol has attracted much attention as an environmentally benign and alternative route for conventional routes.Herein,a series of cerium oxide catalysts with various textural features and surface properties were prepared by the one-pot synthesis method for the direct DMC synthesis from CO_(2)and methanol,and the structure-performance relationship was investigated in detail.Characterization results revealed that both of surface acid-base properties and the oxygen vacancies contents decreased with the rising crystallinity at increasingly higher calcination temperature accompanied by an unexpectedly volcano-shaped trend of DMC yield observed on the catalysts.In situ diffuse reflectance infrared Fourier transform spectroscopy(DRIFTS)studies indicated that the adsorption rate of methanol is slower than that of CO_(2)and the methanol activation state largely influences the formation of key intermediate.Although the enhanced surface acidity-basicity and oxygen vacancies brought by low-temperature calcination could facilitate the activation of CO_(2),the presence of excess strongly basic sites on low-crystallinity sample was detrimental to DMC synthesis due to the preferred formation of unreactive mono/polydentate carbonates as well as the further impediment of methanol activation.Moreover,with the use of 2-cyanopyridine as a dehydration reagent,the DMC synthesis was found to be both influenced by the promotion from the rapid in situ removal of water and the inhibition from the competitive adsorption of hydration products on the same active sites.

Microstructure,interfacial reaction behavior,and mechanical properties of Ti_(3)AlC_(2)reinforced Al6061 composites

The interfacial reaction behavior of Al and Ti_(3)AlC_(2)at different pouring temperatures and its effect on the microstructure and mechanical properties of the composites were investigated.The results show that the addition of3.0 wt.%Ti_(3)AlC_(2)refines the average grain size ofα(Al)in the composite by 50.1%compared to Al6061 alloy.Morphological analyses indicate that an in-situ Al_(3Ti)transition layer of-180 nm in thickness is generated around the edge of Ti_(3)AlC_(2)at 720℃,forming a well-bonded Al-Al_(3Ti)interface.At this processing temperature,the ultimate tensile strength of A16061-3.0 wt.%Ti_(3)AlC_(2)composite is 199.2 MPa,an improvement of 41.5%over the Al6061 matrix.Mechanism analyses further elucidate that 720℃is favourable for forming the nano-sized transition layer at the Ti_(3)AlC_(2)edges.And,the thermal mismatch strengthening plays a dominant role in this state,with a strengthening contribution of about 74.8%.

Laser processing effects on Ti−45Nb alloy surface,corrosive and biocompatible properties

The Ti−45Nb(wt.%)alloy properties were investigated in relation to its potential biomedical use.Laser surface modification was utilized to improve its performance in biological systems.As a result of the laser treatment,(Ti,Nb)O scale was formed and various morphological features appeared on the alloy surface.The electrochemical behavior of Ti−45Nb alloy in simulated body conditions was evaluated and showed that the alloy was highly resistant to corrosion deterioration regardless of additional laser surface modification treatment.Nevertheless,the improved corrosion resistance after laser treatment was evident(the corrosion current density of the alloy before laser irradiation was 2.84×10^(−8)A/cm^(2),while that after laser treatment with 5 mJ was 0.65×10^(−8)A/cm^(2))and ascribed to the rapid formation of a complex and passivating bi-modal surface oxide layer.Alloy cytotoxicity and effects of the Ti−45Nb alloy laser surface modification on the MRC-5 cell viability,morphology,and proliferation were also investigated.The Ti−45Nb alloy showed no cytotoxic effect.Moreover,cells showed improved viability and adherence to the alloy surface after the laser irradiation treatment.The highest average cell viability of 115.37%was attained for the alloy laser-irradiated with 15 mJ.Results showed that the laser surface modification can be successfully utilized to significantly improve alloy performance in a biological environment.

Characterization on Surface and Interfacial Properties of Nitramine Crystal Fillers and Polymeric Bonding Agents

The surface and interfacial properties of polymeric bonding agents and nitramine crystal fillers were studied. The surface free energy and adhesion work of polymeric bonding agents and nitramine fillers were calculated by using Kaeble′s equations. It was observed that the hydroxyl values of neutral polymeric bonding agents (NPBA) correlate well with the polar components of surface free energies. On the basis of the measurements of swelling ratio and initial modulus, the interfacial bonding through highly crosslinked polymeric shell formation around the nitramine particles and generating interfacial reinforcement were rationalized. The application of Tapping Mode AFM (atomic force micro scope) to observing the surface morphology of NPBA reveals that methyl acrylate monomer appears to play a role for aiding the formation of network like structure when nanometer scale images of NPBA are created.

Surface Characteristics of Rare Earth Treated Carbon Fibers and Interfacial Properties of Composites

Effect of rare earth treatment on surface physicochemical properties of carbon fibers and interfacial properties of carbon fiber/epoxy composites was investigated, and the interfacial adhesion mechanism of treated carbon fiber/epoxy composite was analyzed. It was found that rare earth treatment led to an increase of fiber surface roughness, improvement of oxygeaa-containing groups, and introduction of rare earth element on the carbon fiber surface. As a result, coordination linkages between fibers and rare earth, and between rare earth and resin matrix were formed separately, thereby the interlaminar shear strength （ILSS） of composites increased, which indicated the improvement of the interfacial adhesion between fibers and matrix resin resulting from the increase of carboxyl and carbonyl.

Effect of dissolved components of malachite and calcite on surface properties and flotation behavior

In general,malachite is recovered via sulfidization–xanthate flotation,although many unsatisfactory flotation indexes are frequently obtained as a result of the presence of associated calcite.This phenomenon occurs because the dissolved components of malachite and calcite affect the flotation behavior of both minerals.In this study,the effect of the dissolved components derived from malachite and calcite on the flotation behavior and surface characteristics of both minerals was investigated.Flotation tests indicated that malachite recovery decreased when the calcite supernatant was introduced,while the presence of the malachite supernatant increased the recovery of calcite.Dissolution and adsorption tests,along with zeta potential measurements,X-ray photoelectron spectroscopy,Fourier transform infrared spectrometry,and timeof-flight secondary ion mass spectrometry demonstrated that the Ca species in the calcite supernatant were adsorbed on the malachite surface,which hindered the interaction of Na2S with malachite,thereby resulting in the insufficient adsorption of sodium isoamyl xanthate(NaIX)on the surface of malachite.By contrast,the Cu species in the malachite supernatant were adsorbed on the calcite surface,and they provided active sites for the subsequent adsorption of Na_(2)S and NaIX.

Elucidation of the structure, antioxidant, and interfacial properties of flaxseed proteins tailored by microwave treatment

The microwave treatment is commonly applied to flaxseed to release nutrients, inactivate enzymes, remove cyanogens,and intensify flavors. The current study aimed to explore the influences of microwave exposure on the antioxidant and interfacial properties of flaxseed protein isolates(FPI), focusing on the altering composition and molecular structure.The results showed that after microwave exposure(700 W, 1–5 min), more compact assembly of storage proteins and subsequent permeation by membrane fragments of oil bodies occurred for cold-pressing flaxseed flours. Moreover, the particle sizes of FPI was progressively reduced with the decrement ranged from 37.84 to 60.66%(P<0.05), whereas the zeta potential values initially decreased and then substantially recovered during 1–5 min of microwave exposure. The conformation unfolding, chain cross-linking, and depolymerization were sequentially induced for FPI based on the analysis of fluorescence emission spectra, secondary structure, and protein subunit profiles, thereby affecting the dispersion or aggregation properties between albumin and globulin fractions in FPI. Microwave exposure retained specific phenolic acids and superior in vitro antioxidant activities of FPI. The inferior gas–water interface absorption and the loose/porous assembly structure were observed for the foams prepared by FPI, concurrent with obviously shrinking foaming properties upon microwave exposure. Improving oil–water interface activities of FPI produced the emulsion droplets with descending sizes and dense interface coating, which were then mildly destabilized due to the lipid leakage and weakened rheological behavior with microwave exposure extended to 5 min. Our findings elucidated that microwave treatment could tailor the application functionality of protein fractions in flaxseed based on their in situ structural remodeling.

Effects of laser energy on the surface quality and properties of electrodeposited zinc-nickel-molybdenum coatings

As a substitute for toxic cadmium coatings in the aerospace industry,zinc-nickel coatings have excellent application prospects,and their properties can be improved by adding molybdenum.In this study,laser-assisted electrodeposition is used to improve the surface quality and properties of Zn–Ni–Mo coatings,with investigation of how laser energy in the range of 0–21.1μJ affects their element content,surface morphology,crystal phase,microhardness,residual internal stress,and corrosion resistance.The laser irradiation accelerates the electrodeposition,refines the grain size,improves the hydrogen adsorption,and reduces the residual tensile stress,and a laser energy of 15.4μJ gives the highest Ni and Mo contents and the lowest Zn content,as well as the optimum surface morphology,microhardness,residual internal stress,and corrosion resistance of the coating.

Adjusting the interfacial adhesion via surface modification to prepare high-performance fibers

Ultra-high molecular weight polyethylene(UHMWPE)fiber is a new kind of high-performance fiber.Due to its excellent physical and chemical characteristics,it is widely used in various fields.However,the surface UHMWPE fiber is smooth and demonstrates no-polar groups.The weak interfacial adhesion between fiber and resin seri-ously restricts the applications of UHMWPE fiber.Therefore,the surface modification treatments of UHMWPE fiber are used to improve the interfacial adhesion strength.The modified method by adding nanomaterials elu-cidates the easy fabrication,advanced equipment and proper technology.Thus,the progress of UHMWPE nanocomposite fibers prepared via adding various nanofillers are reviewed.Meanwhile,the effects of other various methods on surface modification are also reviewed.This work advances the various design strategies about nano technologies on improving interfacial adhesion performance via treatment methodologies.

Interfacial reaction behavior and mechanical properties of 5A06 Al alloy soldered with Sn-1Ti-xGa solders at a low temperature

Active soldering of 5A06 Al alloy was performed at 300 ℃ by using Sn-1Ti and Sn-1Ti-0.3Ga active solders, respectively. Theeffects of soldering time on the microstructure and mechanical properties of the joints were investigated. The results showed that the Sn-1Tisolder broke the oxide film on the surface of the Al substrate and induced intergranular diffusion in the Al substrate. When Ga was added tothe solder, severe dissolution pits appeared in the Al substrate due to the action of Sn-1Ti-0.3Ga solder, and many Al particles were flakedfrom the matrix into the solder seam. Under thermal stress and the Ti adsorption effect, the oxide film cracked. With increasing solderingtime, the shear strength of 5A06 Al alloy joints soldered with Sn-1Ti and Sn-1Ti-0.3Ga active solders increased. When soldered for 90 min,the joint soldered with Sn-1Ti-0.3Ga solder had a higher shear strength of 22.12 MPa when compared to Sn-1Ti solder.

Effect of Fibre Size on Mechanical Properties and Surface Roughness of PLA Composites by Using Fused Deposition Modelling (FDM)

Naturalfibre as a reinforcing agent has been widely used in many industrial applications.Nevertheless,several factors need to be considered,such as the size and weight percentage of thefibre used in binding.Using fused deposition modelling(FDM),this factor was investigated by varying the size of naturalfibre as the responding variable with afixed weight percentage of kenaffibre.The process of modifying the naturalfibre in terms of size might increase the dispersion of kenaffibre in the polymer matrix and increase the adhesion bonding between thefibre and matrix of composites,subsequently improving the interfacial bonding between these two phases.In this paper,the effect offibre size was evaluated by performing the mechanical test,Scanning Electron Micrograph(SEM)to observe the morphology of the composites,and also by surface analysis.The surface roughness was visualised using a 3D profilometer and thefigure was illustrated as colour shading in the image.The composite withfibre size≤100μm displayed better tensile andflexural strength,compared to other sizes.In conclusion,by reducing the size of thefibre,the composites could develop high strength performance for industrial applications.

Preparation and tribological properties of surface modified Cu nanoparticles

Cu nanoparticles surface-modified by dioctylamine dithiocarbamate （DTC8） were synthesized using a two-phase extraction route. The size, morphology and structure of resultant surface-capped Cu nanoparticles （coded as DTC8-Cu） were analyzed by means of X-ray diffraction, transmission electron microscopy and infrared spectrometry. The tribological behavior of DTC8-Cu as an additive in liquid paraffin was evaluated with a four-ball machine, and the surface topography of the wear scar was also examined by means of scanning electron microscopy. Results show that Cu nanoparticles modified by DTC8 have a small particle size and a narrow size distribution. Besides, DTC8-Cu as an additive in liquid paraffin has excellent antiwear ability, due to the deposition of nano-Cu with low melting point on worn steel surface leading to the formation of a self-repairing protective layer thereon.

Synthesis and Interfacial Properties of Bio-Based Zwitterionic Surfactants Derived from Different Fatty Acids in Non-Edible Vegetable Oils

Waste cooking oils and non-edible vegetable oils are abundant and renewable resources for bio-based materials which have showed great potential applications in many industries.In this study,five fatty acids commonly found in non-edible vegetable oils,including palmitic acid,stearic acid,linoleic acid,linolenic acid,ricinoleic acid,and their mixtures,were used to produce bio-based zwitterionic surfactants through a facile and high-yield chemical modification.These surfactants demonstrated excellent surface/interfacial properties with the minimum surface tensions ranging from 28.4 mN/m to 32.8 mN/m in aqueous solutions.The interfacial tensions between crude oil and surfactant solutions were remarkably reduced to lower values ranging from 0.0028 mN/m to 0.1983 mN/m without the aid of extra alkali,which particularly implied a great potential application in enhanced oil recovery.Meanwhile,these bio-based surfactants also showed good wetting properties(contact angles of~51°comparing with that of double distilled water,92.04°)and appropriate predicted biodegradability(degradation order of“weeks”for bio-based surfactants synthesized from saturated fatty acids,and“months”for those synthesized from unsaturated fatty acids).Bio-based surfactants synthesized from unsaturated fatty acids showed better interfacial properties in reducing interfacial tension between crude oil and formation water.The bio-based surfactants presented in this study are alternative substitutes for traditional petroleum-based surfactants in various surfactant application fields.

Surface quality, microstructure and mechanical properties of Cu-Sn alloy plate prepared by two-phase zone continuous casting

Cu-4.7%Sn （mass fraction） alloy plate was prepared by the self-developed two-phase zone continuous casting （TZCC） process. The relationship between process parameters of TZCC and surface quality of the alloy plate was investigated. The microstructure and mechanical properties of the TZCC alloy plate were analyzed. The results show that Cu-4.7%Sn alloy plate with smooth surface can be obtained by means of reasonable matching the entrance temperature of two-phase zone mold and the continuous casting speed. The microstructure of the TZCC alloy is composed of grains-covered grains, small grains with self-closed grain boundaries, columnar grains and equiaxed grains. Compared with cold mold continuous casting Cu-4.7%Sn alloy plate, the room temperature tensile strength and ductility of the TZCC alloy plate are greatly improved.

Effect of heat treatment on the microstructure,mechanical properties and fracture behaviors of ultra-high-strength SiC/Al-Zn-Mg-Cu composites

A high-zinc composite,12vol%SiC/Al-13.3 Zn-3.27 Mg-1.07Cu(wt%),with an ultra-high-strength of 781 MPa was success-fully fabricated through a powder metallurgy method,followed by an extrusion process.The effects of solid-solution and aging heat treat-ments on the microstructure and mechanical properties of the composite were extensively investigated.Compared with a single-stage sol-id-solution treatment,a two-stage solid-solution treatment(470℃/1 h+480℃/1 h)exhibited a more effective solid-solution strengthen-ing owing to the higher degree of solid-solution and a more uniform microstructure.According to the aging hardness curves of the com-posite,the optimized aging parameter(100℃/22 h)was determined.Reducing the aging temperature and time resulted in finer and more uniform nanoscale precipitates but only yielded a marginal increase in tensile strength.The fractography analysis revealed that intergranu-lar cracking and interface debonding were the main fracture mechanisms in the ultra-high-strength SiC/Al-Zn-Mg-Cu composites.Weak regions,such as the SiC/Al interface containing numerous compounds and the precipitate-free zones at the high-angle grain boundaries,were identified as significant factors limiting the strength enhancement of the composite.Interfacial compounds,including MgO,MgZn2,and Cu5Zn8,reduced the interfacial bonding strength,leading to interfacial debonding.

Controlled Twill Surface Structure Endowing Nanofiber Composite Membrane Excellent Electromagnetic Interference Shielding

Inspired by the Chinese Knotting weave structure,an electromagnetic interference(EMI)nanofiber composite membrane with a twill surface was prepared.Poly(vinyl alcohol-co-ethylene)(Pva-co-PE)nanofibers and twill nylon fabric were used as the matrix and filter templates,respectively.A Pva-co-PEMXene/silver nanowire(Pva-co-PE-MXene/AgNW,PM_(x)Ag)membrane was successfully prepared using a template method.When the MXene/AgNW content was only 7.4 wt%(PM_(7.4)Ag),the EMI shielding efficiency(SE)of the composite membrane with the oblique twill structure on the surface was 103.9 dB and the surface twill structure improved the EMI by 38.5%.This result was attributed to the pre-interference of the oblique twill structure in the direction of the incident EM wave,which enhanced the probability of the electromagnetic waves randomly colliding with the MXene nanosheets.Simultaneously,the internal reflection and ohmic and resonance losses were enhanced.The PM_(7.4)Ag membrane with the twill structure exhibited both an outstanding tensile strength of 22.8 MPa and EMI SE/t of 3925.2 dB cm^(-1).Moreover,the PM_(x)Ag nanocomposite membranes demonstrated an excellent thermal management performance,hydrophobicity,non-flammability,and performance stability,which was demonstrated by an EMI SE of 97.3%in a high-temperature environment of 140℃.The successful preparation of surface-twill composite membranes makes it difficult to achieve both a low filler content and a high EMI SE in electromagnetic shielding materials.This strategy provides a new approach for preparing thin membranes with excellent EMI properties.

Microstructural evolution and mechanical properties of duplex-phase Ti6242 alloy treated by laser shock peening

The effects of laser shock peening(LSP)on the microstructural evolution and mechanical properties of the Ti6242 alloy,including the residual stress,surface roughness,Vickers microhardness,tensile mechanical response,and high-cycle fatigue properties,were studied.The results showed that the LSP induced residual compressive stresses on the surface and near surface of the material.The maximum surface residual compressive stress was−661 MPa,and the compressive-stress-affected depth was greater than 1000μm.The roughness and Vickers micro-hardness increased with the number of shocks,and the maximum hardness-affected depth was about 700μm after three LSP treatments.LSP enhanced the fraction of low-angle grain boundaries,changed the grain preferred orientations,and notably increased the pole density ofαphase on the near surface from 2.41 to 3.46.The surface hardness values of the LSP samples increased with the increase of the number of shocks due to work hardening,while the LSP had a limited effect on the tensile properties.The high-cycle fatigue life of the LSP-treated sample was significantly enhanced by more than 20%compared with that of the untreated sample,which was caused by the suppression of the initiation and propagation of fatigue cracks.

Surface modification of wollastonite by the mechano-activated method and its properties

Surface modification of wollastonite particles using titanate as a modification agent incorporated by simultaneous wet ultra-fine grinding in a laboratory stirred mill was investigated.The physical,physic-chemical and application properties of the modified wollastonite were measured and evaluated.The results showed that grinding intensity markedly influences the modification effect because of the mechano chemical effect.The hydrophilic surface of wollastonite was turned into a hydrophobic one after modification.The interaction between titanate and wollastonite under wet grinding circumstances was studied.It was suggested that physical adsorption and chemical adsorption of titanate coexisted on the wollastonite surface.The mechanical properties of polyethylene（PE） filled with the modified wollastonite powder were markedly improved.

Bio-leaching effects of Leptospirillum ferriphilum on the surface chemical properties of pyrite

Leptospirillum ferriphilum cultured using different energy sources(either soluble ferrous ion or pyrite) changed the surface properties of pyrite.Cell adsorption,zeta-potential,hydrophobicty,FT-IR spectra and surface morphology were investigated.Adhesion of bacterial cells to the pyrite surface is a fast process.Furthermore,the adsorption of cells grown in pyrite is greater than of cells grown in soluble ferrous ion.The Iso-Electric Point(IEP) of pyrite treated with L.ferriphilum approaches that of the cells themselves.The contact angle of the pyrite surface was observed to decrease due to the surface formation of some hydrophilic substances during bio-leaching.Changes in pyrite surface properties after bacterial treatment support the idea that ferric ion plays an important role and that indirect bio-oxidation is the principal mechanism of pyrite bio-leaching.