Analysis of temperature field for a surface-mounted and interior permanent magnet synchronous motor adopting magnetic-thermal coupling method

Aiming at obtaining high power density of surface-mounted and interior permanent magnet synchronous motor(SIPMSM),it is important to accurately calculate the temperature field distribution of SIPMSM,and a magnetic-thermal coupling method is proposed.The magnetic-thermal coupling mechanism is analyzed.The thermal network model and finite element model are built by this method,respectively.The effects of power frequency on iron losses and temperature fields are analyzed by the magnetic-thermal coupling finite element model under the condition of rated load,and the relationship between the load and temperature field is researched under the condition of the synchronous speed.In addition,the equivalent thermal network model is used to verify the magnetic-thermal coupling method.Then the temperatures of various nodes are obtained.The results show that there are advantages in both computational efficiency and accuracy for the proposed coupling method,which can be applied to other permanent magnet motors with complex structures.

Analysis of Torque Ripple of Permanent Magnet Brushless DC Motor

Torque tripple has significant effect on performance of permanent magnet brushless DC motor. This paper presents a mathematical model built for such a motor, the analysis of torque tripple for a brushless DC motor with sinusoidal flux distribution, which is verified by torque tripple experiments run with a test motor, and equations developed for torque tripple resulting from different sator current errors.

Temperature Research of Permanent Magnet Brushless DC Motor for Electric Balanced Vehicle

A power system structure composed of a brushless DC motor and a cycloidal reducer for electric balanced vehicle has been proposed, and the temperature of important components in this structure would be discussed. The loss generated by the cycloid reducer is negligible, it’s only need to analyze the thermal field of motor. Since the temperature change will affect the material properties of the target motor, the electromagnetic and temperature fields, involved in the motor, are selected for coupling calculation to determine whether the final temperature distribution can meet the requirements of vehicle for use.

Simplified EKF Based Sensorless Direct Torque Control of Permanent Magnet Brushless AC Drives

A simplified extended Kalman filter (EKF) based sensorless direct torque control technique for a permanent magnet brushless AC drive is proposed. Its performance is compared with that obtained with other sensorless methods for estimating the rotor speed and position from a stator flux-linkage. Since the EKF has an inherently adaptive filtering capability and does not introduce phase delay, the technique provides better speed estimates. In addition, the technique is easy to implement and requires minimal computation.

Design optimization of a slotless PM brushless motor with helical edge wound laminations for rim driven thrusters

This paper discusses the analysis and design of a very thin slotless permanent magnet （PM） brushless motor whose stator laminations are manufactured from a single strip of steel that is edge wound into a spiral （like a ＂Slinky＂） and then fitted over the windings that are preformed on the outside surface of a non-conducting former. Analytical and finite element analysis （FEA） are used to determine the con- strained optimum dimensions of a motor used to drive a rim driven thruster in which the motor rotor is fit- ted onto the rim of the propeller and the stator is encapsulated in the thin Kort nozzle of the thruster. The paper describes the fabrication of a demonstrator motor and presents experimental results to validate the theoretical calculations. Experimental motor performance results are also reported and compared with those of a slotted motor that fits within the same active radial dimensions as the slotless motor. The slotless motor, which has longer active length and endwindings, and thicker magnets than the slotted motor, was found to be less efficient and more expensive （prototype cost） than the slotted machine.

Six-step Voltage Control of PM Brushless AC Motors under High Speed Flux-weakening Operation for EV/HEV Applications

The torque-speed characteristics of brushless motor having an interior permanent magnet rotor and a sinusoidal back-emf waveform are compared experimentally when it is operated in brushless AC(BLAC) mode and brushless DC (BLDC) modes with both 2-phase,120° conduction(BLDC-120) and 3-phase,180° conduction(BLDC-180).Particular emphasis is on high-speed,six-step voltage controlled,flux-weakening operation.It is shown that for EV/HEV applications,even for interior PM brushless motors which have sinusoidal back-emf waveforms,in order to achieve maximum torque per ampere capability over wide operation speed range,it is advantageous to employ a hybrid operation mode-BLAC operation in the constant torque region and six-step voltage control(BLDC-180 operation,together with current phase control) in the flux-weakening region.

车用永磁无刷直流电机弱磁控制仿真研究

永磁无刷直流电动机的转矩与转速会对电机的控制精度造成影响,导致电机弱磁控制效果差。为了提升整体控制性能,提出车用永磁无刷直流电机弱磁控制仿真方法。分析车用永磁无刷直流电机弱磁转矩特性,获取电机电磁转矩关系。根据获取结果建立永磁无刷直流电机弱磁控制系统,利用该系统控制电机弱磁的电磁转矩与运行效率,以此实现整体控制。实验结果表明,通过对所提方法开展电机运行效率测试、电机运行稳定性测试,验证了上述方法的有效性。

Influence of Magnet Shape on the Cogging Torque of a Surface-mounted Permanent Magnet Motor

The influence of bread-loaf shaped magnet poles under parallel magnetization on the cogging torque of surface-mounted permanent magnet(SPM)motors is studied.For the SPM motors having magnetic poles with eccentricity and sine harmonic compensation,the electromagnetic performances of integer and fractional slot motors are compared.It is found that the cogging torque and torque ripple of the integer and fractional slot motors can be reduced with the same eccentric magnet pole.The cogging torque and torque ripple of a fractional slot motor can be decreased by sine harmonic compensation,however,the same sine harmonic compensation has a small influence in integer slot motors.By varying the magnetic poles,the contribution of the field harmonics(k=(2n+1)p),which are a direct result of magnet magnetization,to the cogging torque also changes.The electromagnetic performance of a 3 kW prototype is tested,and it is found that the experimental results validate the theoretical investigation.

Multi-Objective Optimization of Surface-Mounted and Interior Permanent Magnet Synchronous Motor Based on Taguchi Method and Response Surface Method

The surface-mounted and interior permanent magnet synchronous motor(SIPMSM)has the characteristics of multiple variables,strong coupling and nonlinearity.In order to improve the performance of SIPMSM,this paper presents a multi-objective optimal design process using Taguchi and response surface methodology(RSM).The peak value of cogging torque(PVCT),ratio value of average torque and permanent magnet weight(RTW),torque ripple and back-EMF total harmonics distortion(ETHD)are selected as optimization goals.The experiment matrix is established by Taguchi method,and analyzed the tendency and proportion of the effect of the optimization parameters on SIPMSM performance.The rules of choosing multi-objective optimization parameters are obtained.The least-squares method is used to establish the optimal objective function,and RSM is used to obtain the resolutions of the optimization objective function.Comparing the initial performance with optimized performance verifies the effectiveness of the proposed method.

Study on the Peripheral Magnetic Leakage and Shielding Measures of Surface-mounted Permanent Magnet Motor

Permanent magnet(PM)motors are widely used in our daily lives.Taking a surface-mounted PM motor as an example,a magnetic circuit model considering the peripheral magnetic flux leakage is established.Maxwell software is used to simulate different loads and thicknesses and the materials of the shielding layers.The magnetic flux leakage around the motor has a sinusoidal distribution in the space.The value of the magnetic flux leakage is inversely proportional to the power of P+1 from the surface of the core.The thicker the shielding layer,the smaller the magnetic leakage.The greater the relative permeability of the shielding layer,the better the shielding effect.The results provide ideas and recommendations for the magnetic flux leakage analysis and the design of non-magnetic or low magnetic motors.

微型永磁无刷直流电机的设计与优化

对一款航空用微型永磁无刷直流电机进行了设计,永磁体选用钐钴进行Halbach阵列充磁,并对电机的部分参数进行了优化,与原方案相比,优化了电机的输出转矩。制作了一款实物样机,通过对样机的测试,验证了优化的可行性。

永磁无刷直流电机定子齿部辅助槽对转矩特性的影响分析

推导了齿槽转矩表达式并分析了电机槽极配合对齿槽转矩和转矩波动的影响。基于一款6槽8极的永磁无刷直流电机,研究定子齿顶开槽对齿槽转矩的抑制作用。有限元仿真分析表明,电机齿槽转矩和转矩特性与辅助槽数量和槽口尺寸有较大关系,当定子齿顶开2个辅助槽、槽深0.6 mm槽宽2.0 mm时,齿槽转矩下降了69.1%。样机实测数据验证了有限元分析的结果。

Improved Sensorless Operation of Interior PM BLAC Motor Drives with Reduced-Order EKF

It is a challenge to realise an EKF-based sensorless controller for an Interior Permanent Magnet （IPM） brushless ac motor drive due to the influence of nomlinearities and rotor saliency. An improved reduced-order EKF method is presented, reducing the rotor position estimation error of an IPM motor, as evident in [1] due to the neglect of saliency. The effectiveness of the proposed method is verified experimentally.

单相无刷直流圆筒直线电动机及其起动推力研究

提出了一种单相无刷直流圆筒型直线电动机(SPBLDC-TLM),利用有限元方法对其电磁性能进行了分析。与三相无刷直流圆筒型直线电机对比,SPBLDC-TLM具有推力峰值大、结构简单以及成本低等优点。针对SPBLDC-TLM起动推力为零的问题,提出了斜齿和高低齿两种非对称齿结构,对比分析了两种齿结构不对称度对起动推力以及推力峰值的影响规律,为SPBLDC-TLM的起动性能优化提供了参考。结果表明,斜齿结构不对称度对起动推力影响较小,而高低齿不对称度的增大可以显著增加起动推力。采用有限元法和MATLAB软件,验证了两种非对称齿结构的有效性。

线控转向电机自抗扰伺服控制系统研究

选择永磁同步电机作为转向电机,研究基于自抗扰控制器的电机伺服控制技术。首先,对永磁同步电机在旋转交直轴坐标系下的数学模型进行介绍,选择转子磁场定向矢量控制策略。其次,将电机位置、速度环整合,设计了一个二阶自抗扰控制器,减少电机内外扰动的影响,抗干扰能力较PID控制器有较大提升。针对二阶自抗扰控制参数众多、调节困难的问题,利用模糊算法对自抗扰控制器的非线性状态反馈控制器参数进行优化,设计了永磁同步电机伺服控制系统位置速度模糊自抗扰控制器。最后,在Simulink中搭建电机控制模型并进行仿真分析,验证本文中控制策略以及算法优越性。

低速大扭矩永磁无刷直流电机矢量控制技术研究

面对传统农机动力源向电力转变的趋势,结合传统高速永磁无刷直流电机的控制策略,针对低速大扭矩永磁无刷直流电机的特点,本文在转速、电流双闭环的基础上采用矢量控制技术,通过仿真实验,与直接转矩控制在低速大扭矩永磁无刷直流电机的控制方面的性能进行对比,证明该策略对于低速大扭矩永磁无刷直流电机的控制能起到较好的效果,对于低速大扭矩永磁无刷直流电机的控制研究有一定的参考价值。

永磁同步伺服电动机研究

针对人们对伺服电动机在概念认知上的模糊与混乱现象,文章从控制工程角度给出关于伺服电动机的一个统一定义。另外,就三相永磁同步伺服电动机与直流无刷电动机的关系与区别进行了剖析,将这两种伺服电动机统一到永磁同步伺服电动机这个类属之中。

定子无铁心永磁无刷直流电机驱动拓扑设计方案及对比

单级三相全桥驱动拓扑无法保证力矩控制模式的定子无铁心永磁无刷直流电机在全电流指令范围内电枢电流连续。采用增加电枢回路等效电气时间常数的思路,选取Buck+半桥、全桥串联电感、Buck+全桥三种驱动拓扑,对三种驱动拓扑保证电机正常运行的条件以及不同驱动拓扑的固有属性进行理论分析、说明和对比。在基于数字控制器的三种驱动平台上,使用同一台电机进行实验验证。实验结果表明,三种驱动拓扑均能保证电机的正常运行,实测电流波形证明了关于拓扑特点的理论分析的合理性。对三种驱动拓扑实测稳态运行性能进行了详细的数学分析,为小功率无铁心永磁无刷直流电机的工程应用提供了参考依据。

高速永磁无刷直流电机损耗优化设计研究

为提高便携式电动检修工具的续航能力并减少其发热,需要降低电动工具驱动用高速永磁无刷直流电机的损耗。本文提出一种通过结合定子裂比和铁心磁通密度优化实现损耗最小的BLDCM设计方法。构建了BLDCM的电磁模型,推导出铜耗、铁耗等损耗与定子裂比及铁心磁通密度的解析关系,求解使总损耗最小化的定子裂比与铁心磁通密度最佳组合。以一台20000 r/min的高速无刷直流电机为例,通过有限元仿真和实验测试对所提优化方法的准确性进行了验证。仿真和试验结果表明,所提BLDCM优化设计方法可以有效获取最优定子裂比和磁场强度,进而确定电机最优方案,使电机损耗最小。

电子水泵永磁无刷直流电机性能影响因素的仿真分析

为了满足新能源汽车电子水泵研发过程中对永磁无刷直流电机性能的设计要求,需要对该类电机的性能的影响因素进行分析。首先以电机行业一般设计标准和其它电机产品的设计经验作为依据,得出电机设计必需的物理量。然后基于ANSYS Electronics Desktop中的RMxprt软件进行参数化设计计算,初步得到一个性能参数较为合理的电机模型。最终,通过数值模拟得出设计工况下铁芯长度、永磁体厚度、极数和气隙四种关键设计变量与电机转速、转矩、效率等性能的定性关系。这些参数的变化趋势可以指导电机研发人员按实际需求定制电机的性能。