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Effect of Valence Electron Structure on Temper Process and Hardness of the Supersaturated Carburized Layer 被引量:3
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作者 石巨岩 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS 2010年第1期127-134,共8页
By measuring the hardness of carburized layer of a new type supersaturated carburizing steel (35Cr3SiMnMoV) at different temper temperature for 2 h, the relationship curve between the carburized layer hardness and t... By measuring the hardness of carburized layer of a new type supersaturated carburizing steel (35Cr3SiMnMoV) at different temper temperature for 2 h, the relationship curve between the carburized layer hardness and the temper temperature is established. The result indicates that the hardness goes down firstly, then up and down, just like a wave consistent with the temperature increase. A secondary hardening peak appears at 570 ℃ or so. Based on Empirical Election Theory (EET) of Solids and Molecules, the valence electron structures (VESs) containing α-Fe-C, α-Fe-C-Me segregation structure units and carbide are calculated. The laws of temper process and hardness change with the temper temperature are explained, and the fact that reconstruction of θ-Fe3C is prior to that of special carbide at high tempering is analyzed with the phase structure formation factor, S, being taken into consideration. Therefore, the laws of temper process and hardness change of supersaturated carburized layer at different temper temperature can be traced back to valence electron structure (VES) level of alloy phase. 展开更多
关键词 supersaturated carburizing steel temper process valence electron structure HARDNESS
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Instrumented oscillographic study on impact toughness of an axle steel DZ2 with different tempering temperatures
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作者 Shuo Liu Peng Zhang +6 位作者 Bin Wang Kaizhong Wang Zikuan Xu Fangzhong Hu Xin Bai Qiqiang Duan Zhefeng Zhang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2024年第7期1590-1598,共9页
Compared with the conventional Charpy impact test method,the oscillographic impact test can help in the behavioral analysis of materials during the fracture process.In this study,the trade-off relationship between the... Compared with the conventional Charpy impact test method,the oscillographic impact test can help in the behavioral analysis of materials during the fracture process.In this study,the trade-off relationship between the strength and toughness of a DZ2 axle steel at various tempering temperatures and the cause of the improvement in impact toughness was evaluated.The tempering process dramatically influenced carbide precipitation behavior,which resulted in different aspect ratios of carbides.Impact toughness improved along with the rise in tempering temperature mainly due to the increase in energy required in impact crack propagation.The characteristics of the impact crack propagation process were studied through a comprehensive analysis of stress distribution,oscilloscopic impact statistics,fracture morphology,and carbide morphology.The poor impact toughness of low-tempering-temperature specimens was attributed to the increased number of stress concentration points caused by carbide morphology in the small plastic zone during the propagation process,which resulted in a mixed distribution of brittle and ductile fractures on the fracture surface. 展开更多
关键词 axle steel DZ2 tempering process impact toughness oscillographic impact test impact crack propagation carbides
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Numerical simulation research of dimension variation in heavy plate during quenching and tempering process
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作者 ZHANG Qingfeng JIANG Hongsheng 《Baosteel Technical Research》 CAS 2012年第4期47-50,共4页
The dimension variation of B610E steel during the quenching and tempering process was simulated by ABAQUS,the coefficient of heat transfer during quenching was verified by the buried thermocouple test and the trend of... The dimension variation of B610E steel during the quenching and tempering process was simulated by ABAQUS,the coefficient of heat transfer during quenching was verified by the buried thermocouple test and the trend of the dimension variation during the quenching process was also calculated by ABAQUS. It was shown by the comparison of simulated results and industrially measured results that only the simulation of thickness and width variation was accurate, while length variation needed further simulation. Besides, the dimension variation trend was identical with the measured results. 展开更多
关键词 heavy plate quenching and tempering process dimension variation numerical simulation
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14.9级高强度汽车紧固件用钢42CrMoVNb调质工艺研究
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作者 王磊 郑宏伟 陈兆勇 《热处理技术与装备》 2024年第3期45-49,共5页
通过化学成分分析、金相组织观察以及硬度和力学性能测试,对14.9级高强度汽车紧固件用钢42CrMoVNb的不同调质工艺结果进行分析。研究表明,42CrMoVNb钢在580~600℃回火时,硬度和强度无明显下降,由于在580℃左右回火会产生二次硬化现象;... 通过化学成分分析、金相组织观察以及硬度和力学性能测试,对14.9级高强度汽车紧固件用钢42CrMoVNb的不同调质工艺结果进行分析。研究表明,42CrMoVNb钢在580~600℃回火时,硬度和强度无明显下降,由于在580℃左右回火会产生二次硬化现象;而回火温度高于600℃时强度会迅速下降。42CrMoVNb钢采用奥氏体化温度较高的Q9工艺比采用奥氏体化温度低的Q3工艺得到的晶粒度要粗,且奥氏体化温度越高,其强度和硬度也越高。42CrMoVNb钢的最佳调质工艺为940℃×40 min,油冷+590℃×60 min,空冷和940℃×45 min,油冷+595℃×90 min,空冷。 展开更多
关键词 14.9级 汽车紧固件 调质工艺 42CrMoVNb钢
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回火热处理工艺对431不锈钢锻件硬度的影响
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作者 蔡杰 郑腾腾 +2 位作者 王攀智 杨家典 项春花 《金属加工(热加工)》 2024年第3期97-99,共3页
以431不锈钢锻件为研究对象,重点探讨431不锈钢锻件在670℃、690℃、720℃、740℃温度下回火处理后的硬度变化,同时研究了431不锈钢锻件在经历不同回火次数后的硬度性能,并进行了不同热处理状态下的组织机理分析,以探究适宜的回火工艺,... 以431不锈钢锻件为研究对象,重点探讨431不锈钢锻件在670℃、690℃、720℃、740℃温度下回火处理后的硬度变化,同时研究了431不锈钢锻件在经历不同回火次数后的硬度性能,并进行了不同热处理状态下的组织机理分析,以探究适宜的回火工艺,满足不同标准(使用条件)的组织与性能要求。 展开更多
关键词 431不锈钢锻件 回火工艺 硬度性能
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宽厚板支承辊辊身硬度问题分析与预防
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作者 韩钊 陈太辉 郭峰 《一重技术》 2024年第2期22-24,32,共4页
整理分析43支宽厚板支承辊差温热处理一次回火硬度的分布,合格数量仅占81%,经过补充回火后全部合格,但未彻底消除硬度异常现象。结合具体案例,分析产生硬度异常的原因,提出预防硬度异常的优化措施,降低回火成本,提升宽厚板支承辊整体硬... 整理分析43支宽厚板支承辊差温热处理一次回火硬度的分布,合格数量仅占81%,经过补充回火后全部合格,但未彻底消除硬度异常现象。结合具体案例,分析产生硬度异常的原因,提出预防硬度异常的优化措施,降低回火成本,提升宽厚板支承辊整体硬度的均匀性。 展开更多
关键词 宽厚板支承辊 补充回火 工艺优化
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热流道板用含硫耐蚀塑料模具钢调质工艺及组织研究
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作者 孙盛宇 叶世圣 +2 位作者 付博 王勇胜 郭杰 《模具制造》 2024年第1期95-97,共3页
分析了1.2085模具钢的特性,对不同调质工艺的1.2085模具钢的显微组织及硬度进行了对比分析。结果表明,1.2085大规格扁钢采用重新加热喷水冷却+两次回火工艺生产,1.2085小规格扁钢采用轧后空冷+两次回火或重新加热空冷+两次回火工艺生产... 分析了1.2085模具钢的特性,对不同调质工艺的1.2085模具钢的显微组织及硬度进行了对比分析。结果表明,1.2085大规格扁钢采用重新加热喷水冷却+两次回火工艺生产,1.2085小规格扁钢采用轧后空冷+两次回火或重新加热空冷+两次回火工艺生产,其硬度和金相组织可满足作为热流道板模具的使用要求。 展开更多
关键词 调质 显微组织 含硫耐蚀塑料模具钢 1.2085 喷水冷却
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悬浮煅烧制备粉石灰工艺研究
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作者 时继明 《耐火与石灰》 2024年第1期50-52,共3页
分析了目前国内粉石灰生产现状及技术缺点,阐述了悬浮煅烧制备粉石灰工艺研究技术思路与技术优势,各种粒径的石灰石尾矿、钙质固废资源均可磨制成粉作为原料,提高了钙质资源的利用率,并结合现有工业生产线的不足,总结开拓了新技术升级路... 分析了目前国内粉石灰生产现状及技术缺点,阐述了悬浮煅烧制备粉石灰工艺研究技术思路与技术优势,各种粒径的石灰石尾矿、钙质固废资源均可磨制成粉作为原料,提高了钙质资源的利用率,并结合现有工业生产线的不足,总结开拓了新技术升级路线:调质循环煅烧炉和二级悬浮煅烧炉。 展开更多
关键词 粉石灰新工艺 调质循环煅烧 二级悬浮煅烧
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Changes of Tempering Microstructure and Properties of Fe-Cr-V-Ni-Mn-C Cast Alloys 被引量:1
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作者 LIUYan-xia MAYong-qing +2 位作者 WANGYue-hua ZHANGZhan-ping ZHANGYang 《材料热处理学报》 EI CAS CSCD 北大核心 2004年第5期631-634,共4页
The changes of tempering microstructure and properties of Fe-Cr-V-Ni-Mn-C cast alloys with martensite matrix and much retained austenite are studied. The results showed that when tempering at 200 °C the amount of... The changes of tempering microstructure and properties of Fe-Cr-V-Ni-Mn-C cast alloys with martensite matrix and much retained austenite are studied. The results showed that when tempering at 200 °C the amount of retained austenite in the alloys is so much that is nearly to as-cast, and a lot of retained austenite decomposes when tempering at 350°C and the retained austenite decomposes almost until tempering at 560 °C. When tempering at 600 °C, the retained austenite in the alloys all decomposes. At 560°C the hardness is highest due to secondary hardening. The effect of nickel and manganese on the microstructure and properties of Fe-Cr-V-C cast alloy were also studied. The results show that the Fe-Cr-V-C cast alloy added nickel and manganese can obtain martensite matrix and much retained austenite microstructure, and nickel can also prevent pearlite transformation. With the increasing content of nickel and manganese, the hardness of as-cast alloy will decreases gradually, so one can improve the hardness of alloy by tempering process. When the content of nickel and manganese is 1.3-1.7%, the hardness of secondary hardening is the highest (HRC64). But when the content of nickel and manganese increase continually, the hardness of secondary hardening is low slightly, and the tempering temperature of secondary hardening rises. 展开更多
关键词 Fe-Cr-V-Ni-Mn-C合金 显微结构 调温过程 热处理
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Seasonal evolution of the englacial and subglacial drainage systems of a temperate glacier revealed by hydrological analysis 被引量:3
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作者 Qiao Liu ShiYin Liu 《Research in Cold and Arid Regions》 2010年第1期51-58,共8页
Englacial and subglacial drainage systems of temperate glaciers have a strong influence on glacier dynamics, glacier-induced floods, glacier-weathering processes, and runoff from glacierized drainage basins. Proglacia... Englacial and subglacial drainage systems of temperate glaciers have a strong influence on glacier dynamics, glacier-induced floods, glacier-weathering processes, and runoff from glacierized drainage basins. Proglacial discharge is partly controlled by the geometry of the glacial drainage network and by the process of producing meltwater. The glacial-drainage system of some alpine glaciers has been characterized using a model based on proglacial discharge analysis. In this paper, we apply cross-correlation analysis to hourly hydro-climatic data collected from China's Hailuogou Glacier, a typical temperate glacier in Mt. Gongga, to study the seasonal status changes of the englacial and subglacial drainage systems by discharge-temperature (Q-T) time lag analy-sis. During early ablation season (April-May) of 2003, 2004 and 2005, the change of englacial and subglacial drainage system usually leads several outburst flood events, which are also substantiated by observing the leakage of supraglacial pond and cre-vasses pond water during field works in April, 2008. At the end of ablation season (October-December), the glacial-drainage net-works become less hydro-efficient. Those events are evidenced by hourly hydro-process near the terminus of Hailuogou Glacier, and the analysis of Q-T time lags also can be a good indicator of those changes. However, more detailed observations or experi-ments, e.g. dye-tracing experiment and recording borehole water level variations, are necessary to describe the evolutionary status and processes of englacial and subglacial drainage systems evolution during ablation season. 展开更多
关键词 glacier drainage system temperate glacier seasonal evolution time lag glacier runoff hydrologic process Hailuogou Glacier
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G115Cr14Mo4V和8Cr4Mo4V淬回火工艺及性能研究
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作者 王鑫 单琼飞 +1 位作者 叶健熠 薛文方 《哈尔滨轴承》 2023年第4期6-9,18,共5页
采用不同淬回火工艺对高温不锈轴承钢G115Cr14Mo4V和高温轴承钢8Cr4Mo4V进行热处理,观察两者的显微组织,检测淬火、回火后的硬度和残余奥氏体含量,并对高温硬度、冲击功和滚动接触疲劳寿命进行测试。结果表明:淬回火后G115Cr14Mo4V钢的... 采用不同淬回火工艺对高温不锈轴承钢G115Cr14Mo4V和高温轴承钢8Cr4Mo4V进行热处理,观察两者的显微组织,检测淬火、回火后的硬度和残余奥氏体含量,并对高温硬度、冲击功和滚动接触疲劳寿命进行测试。结果表明:淬回火后G115Cr14Mo4V钢的室温硬度稍高于8Cr4Mo4V钢,两者的残余奥氏体含量都可控制在3%以内;在高温硬度和滚动接触疲劳额定寿命L10方面,G115Cr14Mo4V钢优于8Cr4Mo4V钢;在冲击功方面,8Cr4Mo4V钢优于G115Cr14Mo4V钢。 展开更多
关键词 G115Cr14Mo4V钢 8Cr4Mo4V钢 淬回火工艺 显微组织 性能
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A time fractional model to represent rainfall process 被引量:1
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作者 Jacques GOLDER Maminirina JOELSON +1 位作者 Marie-Christine NEEL Liliana DI PIETRO 《Water Science and Engineering》 EI CAS CSCD 2014年第1期32-40,共9页
This paper deals with a stochastic representation of the rainfall process. The analysis of a rainfall time series shows that cumulative representation of a rainfall time series can be modeled as a non-Gaussian random ... This paper deals with a stochastic representation of the rainfall process. The analysis of a rainfall time series shows that cumulative representation of a rainfall time series can be modeled as a non-Gaussian random walk with a log-normal jump distribution and a time-waiting distribution following a tempered a-stable probability law. Based on the random walk model, a fractional Fokker-Planck equation (FFPE) with tempered a-stable waiting times was obtained. Through the comparison of observed data and simulated results from the random walk model and FFPE model with tempered a-stable waiting times, it can be concluded that the behavior of the rainfall process is globally reproduced, and the FFPE model with tempered a-stable waiting times is more efficient in reproducing the observed behavior. 展开更多
关键词 rainfall process heavy-tailed probability distribution tempered a-stable probability law log-normal law Hurst exponent continuous time random walk model fractional Fokker-Planck equation
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淬火温度和回火工艺对4Cr5Mo2V钢高温耐磨性能的影响 被引量:1
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作者 周百航 左鹏鹏 吴晓春 《机械工程材料》 CAS CSCD 北大核心 2023年第4期67-73,共7页
将4Cr5Mo2V钢在1000~1090℃下淬火,并通过不同温度2次回火处理将相同淬火温度下试验钢的回火硬度分别调整至55,52 HRC,研究了淬火温度和回火工艺对显微组织、冲击韧性和高温(350℃)耐磨性能的影响。结果表明:回火硬度相同时,淬火温度过... 将4Cr5Mo2V钢在1000~1090℃下淬火,并通过不同温度2次回火处理将相同淬火温度下试验钢的回火硬度分别调整至55,52 HRC,研究了淬火温度和回火工艺对显微组织、冲击韧性和高温(350℃)耐磨性能的影响。结果表明:回火硬度相同时,淬火温度过高或过低均会降低试验钢的韧性而加剧磨损表面材料剥落,从而降低耐磨性能;相同回火硬度下,1030℃淬火条件下试验钢的韧性和高温耐磨性能最好,1090℃淬火条件下最差;淬火温度相同时,较低温度回火试验钢因具有较高回火硬度,能够起到支撑表面氧化层的作用,其耐磨性能比较高温度回火时好;4Cr5Mo2V钢的推荐热处理工艺为1030℃×30 min油淬+560℃×2 h×2次回火。 展开更多
关键词 4Cr5Mo2V钢 淬火温度 回火工艺 高温耐磨性能
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调质工艺对低碳微合金钢管组织及性能的影响 被引量:1
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作者 李鸿斌 任永峰 +6 位作者 白耀岗 张锦刚 余晗 鲜林云 王亮 焦炜 张晓梅 《焊管》 2023年第4期16-22,共7页
为提高管材的强度、韧性和抗疲劳性能,针对给定成分的低碳微合金钢管开展不同调质热处理工艺下管材组织性能试验研究。结果显示:不同淬火保温时间、回火温度、回火保温时间对钢管组织及力学性能均有影响,而回火温度和回火保温时间的影... 为提高管材的强度、韧性和抗疲劳性能,针对给定成分的低碳微合金钢管开展不同调质热处理工艺下管材组织性能试验研究。结果显示:不同淬火保温时间、回火温度、回火保温时间对钢管组织及力学性能均有影响,而回火温度和回火保温时间的影响更为明显,回火温度升高,回火保温时间延长,材料的强度下降,塑性、韧性随之上升;实验室调质试验,样管加热至930℃、保温4 min、水冷,600℃回火、保温6 min,调质后样管屈服强度为940 MPa,抗拉强度为1055 MPa,断后伸长率为18.4%,达到130 ksi钢管拉伸性能的标准要求,且具有良好的塑性及抗弯曲疲劳性能,整体力学性能显著提升。 展开更多
关键词 调质 管材 性能 微观组织
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热轧态H13钢调质工艺参数模拟计算与实验验证 被引量:1
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作者 王立强 赵健明 +1 位作者 樊湘芳 陈宗福 《南华大学学报(自然科学版)》 2023年第3期59-64,90,共7页
利用JMatPro软件,模拟计算得到热轧态H13钢平衡相组成、奥氏体连续加热转变(continuous heating transformation diagram of austenite,TTA)曲线图、过冷奥氏体连续冷却转变(continuous cooling transformation diagram,CCT)曲线图、淬... 利用JMatPro软件,模拟计算得到热轧态H13钢平衡相组成、奥氏体连续加热转变(continuous heating transformation diagram of austenite,TTA)曲线图、过冷奥氏体连续冷却转变(continuous cooling transformation diagram,CCT)曲线图、淬透性曲线、碳化物和相转变曲线;结合性能要求,确定H13钢的调质工艺参数范围,并进行实验验证。实验结果表明:H13钢经1 050℃淬火后得到的最高硬度为53.4洛氏硬度(Rockwell Hardness C,HRC),50 mm处仍保持45 HRC以上的较高硬度;H13钢随着冷速的提升强度和硬度略有升高;现企业选用的工艺参数(1 050℃+45 min淬火,630℃+100 min回火)可行。 展开更多
关键词 H13钢 JMatPro 热作模具钢 调质工艺
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超超临界汽轮机用ZG11Cr10Mo1NiWVNbN材质的研究及应用
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作者 雷鹏飞 卫心宏 +2 位作者 梁燕春 潘力辉 周彤 《铸造设备与工艺》 2023年第3期24-26,共3页
对超超临界汽轮机用铸钢ZG11Cr10Mo1NiWVNbN材质熔炼、不同热处理工艺进行试验研究。试验表明,该材质在化学成分内控基础上,采用高温正火油冷+两次回火工艺,材质可得到均匀的回火马氏体组织,具有较高的力学性能、冲击性能及较好的高温... 对超超临界汽轮机用铸钢ZG11Cr10Mo1NiWVNbN材质熔炼、不同热处理工艺进行试验研究。试验表明,该材质在化学成分内控基础上,采用高温正火油冷+两次回火工艺,材质可得到均匀的回火马氏体组织,具有较高的力学性能、冲击性能及较好的高温持久性能,FATT50实验值也满足技术规范的要求,并且在超超临界汽轮机高压内缸等铸件进行了生产应用,经检验满足用户技术要求。 展开更多
关键词 ZG11Cr10Mo1NiWVNbN 正火+两次回火工艺 高温持久性能 FATT50 超超临界高压内缸
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平整加工对高强钢残余应力分布及翘曲变形的影响
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作者 方玉 丁文红 +3 位作者 孙力 张志强 刘天武 陈壮 《材料科学与工程学报》 CAS CSCD 北大核心 2023年第1期86-92,共7页
基于断裂力学原理的裂纹柔度法研究了平整加工对高强钢620JJ残余应力分布及翘曲变形的影响。结果表明:裂纹柔度法能很好地表征带钢表面及芯部残余应力的变化规律;带钢经过平整加工后,沿宽度方向,弹性应变能的波动幅度ΔE_(RS)和应力变化... 基于断裂力学原理的裂纹柔度法研究了平整加工对高强钢620JJ残余应力分布及翘曲变形的影响。结果表明:裂纹柔度法能很好地表征带钢表面及芯部残余应力的变化规律;带钢经过平整加工后,沿宽度方向,弹性应变能的波动幅度ΔE_(RS)和应力变化率R_(w)相对于原始板分别降低了27.05%和19.98%,在下游剪切过程中产生侧弯变形的概率较低;厚度方向的上下表面应力不平衡度P_(T)相对于原始板反而增加了14.18%,有增加钢板上下表面翘曲变形的风险,这与下支撑辊传动引起的钢板上下表面延伸不均相关;ΔE_(RS)、R_(w)和P_(T)可以衡量钢板的抗翘曲变形能力,有利于及时调整工艺控制高强钢内部的残余应力水平,减少翘曲变形程度。 展开更多
关键词 高强钢 残余应力 裂纹柔度法 平整 变形
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液压泥炮泥缸的制备
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作者 张守喜 韩佳东 《鞍钢技术》 CAS 2023年第2期62-65,共4页
针对进口液压泥炮泥缸出现内表面磨损、变形、缸体炸裂等现象迫使设备停机,进口泥缸价格昂贵、交货期长等问题,采用含钕特殊合金钢和淬火+回火热处理加工工艺,制备了国产液压泥炮泥缸,完全满足进口液压泥炮的工作条件与性能要求,可以实... 针对进口液压泥炮泥缸出现内表面磨损、变形、缸体炸裂等现象迫使设备停机,进口泥缸价格昂贵、交货期长等问题,采用含钕特殊合金钢和淬火+回火热处理加工工艺,制备了国产液压泥炮泥缸,完全满足进口液压泥炮的工作条件与性能要求,可以实现替代进口泥缸,满足生产的需要,单个泥缸可降低备件成本16万元。 展开更多
关键词 液压泥炮 泥缸 钕元素 淬火+回火热处理工艺
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630℃汽轮机用铸钢材料CW2热处理工艺研究
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作者 师帅 孙林根 +1 位作者 梅林波 沈红卫 《大型铸锻件》 2023年第1期9-13,共5页
通过热力学计算和热处理工艺试验,研究了630℃等级汽轮机铸钢材料CW2合金的力学性能和显微组织,最终确定1130℃和750℃是CW2合金最佳的正火温度和回火温度,材料的强度和塑韧性都能够达到技术指标要求,经过630℃高温长时时效,材料仍能保... 通过热力学计算和热处理工艺试验,研究了630℃等级汽轮机铸钢材料CW2合金的力学性能和显微组织,最终确定1130℃和750℃是CW2合金最佳的正火温度和回火温度,材料的强度和塑韧性都能够达到技术指标要求,经过630℃高温长时时效,材料仍能保持较好的强度和稳定的组织。当正火温度超过1150℃时,组织中析出δ-铁素体对铸钢材料的冲击韧性产生不利影响。 展开更多
关键词 汽轮机 马氏体耐热钢 铸钢CW2 正回火工艺 Δ-铁素体
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输出轴锻件的试制
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作者 杨旺久 《热处理》 CAS 2023年第5期40-43,共4页
输出轴是电动机、内燃机的重要零件。通过化学成分调整,制定合理的开坯、镦粗、精整等锻造工艺和调质处理工艺,试制成了34CrNi3MoA钢输出轴锻件,其显微组织及拉伸、冲击性能均达到了设计技术要求。
关键词 输出轴 锻造工艺 调质 力学性能 微观组织
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