Simulation on an optimal combustion control strategy for 3-D temperature distributions in tangentially pc-fired utility boiler furnaces

The control of 3-D temperature distribution in a utility boiler furnace is essential for the safe, economic and clean operation of pc-fired furnace with multi-burner system. The development of the visualization of 3-D temperature distributions in pc-fired furnaces makes it possible for a new combustion control strategy directly with the furnace temperature as its goal to improve the control quality for the combustion processes. Studied in this paper is such a new strategy that the whole furnace is divided into several parts in the vertical direction, and the average temperature and its bias from the center in every cross section can be extracted from the visualization results of the 3-D temperature distributions. In the simulation stage, a computational fluid dynamics(CFD) code served to calculate the 3-D temperature distributions in a furnace, then a linear model was set up to relate the features of the temperature distributions with the input of the combustion processes, such as the flow rates of fuel and air fed into the furnaces through all the burners. The adaptive genetic algorithm was adopted to find the optimal combination of the whole input parameters which ensure to form an optimal 3-D temperature field in the furnace desired for the operation of boiler. Simulation results showed that the strategy could soon find the factors making the temperature distribution apart from the optimal state and give correct adjusting suggestions.

Effect of contact thermal resistance on temperature distributions of concrete-filled steel tubes in fire

To predicate the temperature distribution of concrete-filled steel tubes(CFSTs) being exposure to fire,a finite element analysis model was developed using a finite element package,ANSYS.A suggested value of contact thermal resistance was therefore proposed with the supporting of massive numbers of collected test data.Parametric analysis was conducted subsequently towards the cross-sectional temperature distribution of CFST columns in four-side fire,in which the exposure time,width of the cross section,steel ratio were taken into account with considering contact thermal resistance.It was found that contact thermal resistance has little effect on the overall temperature regulation with the exposure time,the width of cross-section or the change of steel ratio.However,great temperature dropping at the concrete adjacent to the contact interface,and gentle temperature increase at steel tube,exist if considering contact thermal resistance.The results of the study are expected to provide theoretical basis for the fire resistance behavior and design of the CFST columns being exposure to fire.

Temperature distributions in concrete box girders due to heat of concrete hydration

Based on heat transfer theory,a two-dimensional complex exponential function was used to compute heat of concrete hydration.A concrete box girder consisting of a single box with two cells used on Harbin Songpu Bridge was measured on site.The two coefficients in the complex exponential function were determined to best fit the field measured data.ABAQUS program was used to simulate the heat transfer and determine the temperature distribution in the concrete box girders during concrete setting.The calculated temperature distribution in the box girders were compared with the field measured data and good agreement was observed.The temperature distribution and gradient in the entire box section,webs and bottom slab were analyzed using the measured and calculated results during the course of concrete hydration.

Study on visualization simulation of temperature distributions in surrounding rock of tunnels in a deep mine

Based on the mathematical model for rock temperature distribution in a geo-thermal field,the properties of rock temperature distribution in geothermal field for fourkinds of surrounding rock cross-sections of tunnels in a deep mine were simulated by us-ing finite element method.It is shown that the relationship for rock temperature distributionvaried with the geothermal parameters,time and space.Namely, 2-dimensionaltime-dependent isograms clearly showed the process for rock temperature variation anddistribution in a geothermal field which has been redisplayed with visualization numericalsimulation.

Analysis on Temperature Distributions in Single Cell of Polymer Electrolyte Fuel Cell When Operated in High Temperature Range

This study is to understand the impact of operating condition, especially initial operation temperature （Tini） which is set in high temperature range, on the temperature profile of the interface between PEM （polymer electrolyte membrane） and catalyst layer at the cathode （i.e., the reaction surface） in a single PEFC （polymer electrolyte fuel cell）. A 1D multi-plate heat transfer model based on the temperature data of separator measured using thermograph in a power generation experiment was developed to evaluate the reaction surface temperature （Treact）. This study investigated the effects of flow rate, relative humidity and type of supply gas as well as Tini on the temperature distribution on reaction surface. The results obtained in 02 supply case show that, the temperature rise at the segments near the outlet of cell decreases with increasing Tini irrespective of relative humidity of supply gas （RH）, while it is not seen in air supply case. Regarding the segments except near the outlet in 02 supply case, Treact - Tini increases with increasing Tini for 40% RH. The temperature distribution on reaction surface in 02 supply case is wider with increasing Tini as well as decreasing RH, though that in air supply case is relatively even.

Impact of Thickness of Polymer Electrolyte Membrane on Temperature Distributions in Single Cell of Polymer Electrolyte Fuel Cell Operated at High Temperature

This study is to understand the impact of operating condition, especially initial operation temperature （Tini） which is set in high temperature range, on the temperature profile of the interface between PEM （polymer electrolyte membrane） and catalyst layer at the cathode （i.e., the reaction surface） in a single PEFC （polymer electrolyte fuel cell）. A 1D multi-plate heat transfer model based on the temperature data of separator measured using thermograph in a power generation experiment was developed to evaluate the reaction surface temperature （Treact）. This study investigated the effects of Tini, flow rate and relative humidity of supply gas as well as thickness of PEM on the temperature distribution on reaction surface. As a result, the impact of flow rate of supply gas on the temperature distribution is not significant irrespective of relative humidity conditions as well as PEM type. When operated at high temperature, the temperature distribution is relatively flat in the case of thicker PEM （Nafion 115）, while Treact rises from the inlet to the outlet large and the temperature distribution is wide in the case of thin PEM （Nafion 211） irrespective of relative humidity condition. Since the water transfer through PEM in the case of Nafion 211 is better than Nafion 115 due to thin PEM, the power generation is promoted along the gas flow with the aid of humidification by water produced from electrochemical reaction.

Numerical Analysis of Temperature Distributions in Single Cell of Polymer Electrolyte Fuel Cell when Operated in Elevated Temperature Range

Abstract： The purpose of this study is to analyze the temperature distribution on the interface between the polymer electrolyte membrane and catalyst layer at the cathode in single cell of polymer electrolyte fuel cell when operated in elevated temperature range than usual. In this study, the interface between the polymer electrolyte membrane and catalyst layer at the cathode is named as reaction surface. This study has considered the 1D multi-plate heat transfer model estimating the temperature distribution on the reaction surface and verified with the 3D numerical simulation model solving many governing equations on the coupling phenomena of the polymer electrolyte fuel cell. The 3D numerical simulation model coverers a half size of actual cell including three straight parts and two turn-back corners, which can display the essential phenomena of single cell. The results from both models/simulations agreed well. The effects of initial operation temperature, flow rate, and relative humidity of supply gas on temperature distribution on the reaction surface have been investigated. Though the effect of flow rate of supply gas on temperature distribution on reaction surface has been small, low relative humidity of supply gas has caused higher temperature on the reaction surface compared to high relative humidity of the supply gas. The temperature rise of reaction surface from initial operation temperature has increased with the increasing in initial operation temperature of cell.

Impact of Relative Humidity of Supply Gas on Temperature Distributions in Single Cell of Polymer Electrolyte Fuel Cell When Operated at High Temperature

For improving the performance of stationary PEFC （polymer electrolyte fuel cell） system, the cell operating temperature up to 90℃ will be preferred in Japan during the period from 2020 to 2030. To understand the operation of the PEFC system under relatively high temperature conditions, detail heat and mass transfer analysis is required. The purpose of this study is to analyze the impact of relative humidity of supply gas on temperature distribution on the backside of separator in single ceil of PEFC using Nation membrane at higher temperature e.g. 90℃. The in-plane temperature distribution when power was being generated was measured using thermograph with various relative humidity of supply gases. It was found that the in-plane temperature distribution at the anode was more even than that at the cathode irrespective of the relative humidity of supply gas at the anode and the cathode. The temperature elevated along gas flow through the gas channel at the cathode irrespective of relative humidity of supply gas at the anode and the cathode. The in-plane temperature distribution at the cathode was narrower with the increase in Tini irrespective of relative humidity of supply gas at the cathode, while it was not observed when changing the relative humidity of supply gas at the anode. When the relative humidity of supply gas at cathode decreased, the in-plane temperature distribution at the anode was wider compared to decreasing the relative humidity of supply gas at the anode. The study concluded that the impact of relative humidity of supply gas at both anode and cathode had little impact on the in-plane temperature distribution at the cathode.

Experimental study on pressure and temperature distributions for low mass flux steam jet in subcooled water

A low mass flux steam jet in subcooled water was experimentally investigated.The transition of flow pattern from stable jet to condensation oscillation was observed at relatively high water temperature.The axial total pressures,the axial and radial temperature distributions were measured in the jet region.The results indicated that the pressure and temperature distributions were mainly influenced by the water temperature.The correlations corrected with water temperature were given to predict the dimen-sionless axial pressure peak distance and axial temperature distributions in the jet region,the results showed a good agreement between the predictions and experiments.Moreover,the self-similarity property of the radial temperature was obtained,which agreed well with Gauss distribution.In present work,all the dimensionless properties were mainly dependent on the water temperature but weakly on the nozzle size under a certain steam mass flux.

Numerical investigation of water and temperature distributions in a proton exchange membrane electrolysis cell

A three-dimensional, non-isothermal, two-phase model for a PEM water electrolysis cell(PEMEC) is established in this study.An effective connection between two-phase transport and performance in the PEMECs is built through coupling the liquid water saturation and temperature in the charge conservation equation. The distributions of liquid water and temperature with different operating(voltage, temperature, inlet velocity) and physical(contact angle, and porosity of anode gas diffusion layer) parameters are examined and discussed in detail. The results show that the water and temperature distributions, which are affected by the operating and physical parameters, have a combined effect on the cell performance. The effects of various parameters on the PEMEC are of interaction and restricted mutually. As the voltage increases, the priority factor caused by the change of inlet water velocity changes from the liquid water saturation increase to the temperature drop in the anode catalyst layer. While the priority influence factor caused by the contact angle and porosity of anode gas diffusion layer is the liquid water saturation. Decreasing the contact angle or/and increasing the porosity can improve the PEMEC performance especially at the high voltage. The results can provide a better understanding of the effect of heat and mass transfer and the foundation for optimization design.

Simulation of Velocity and Temperature Distributions of Displacement Ventilation System with Single or Double Heat Sources

In order to obtain a better understanding of flow characteristics of displacement ventilation, the three-dimensional numerical models are developed using the CFD technology. The numerical simulation results are verified by experiments, based on this, the velocity and temperature distribution of three-dimensional displacement ventilation system with single and double heat sources are studied. Velocity and temperature fields under two different cases of heat source are analyzed and compared. The numerical results show that there are three layers in vertical temperature fields of displacement ventilation system with single or double heat sources, and the vertical temperature distribution of single heat source is different from that of double heat sources. When indoor load is large, the comfort requirement of people indoor can＇t be satisfied with displacement ventilation system only, thus an additional refrigeration system is necessary. Furthermore, under the condition of two heat sources, the displacement ventilation parameters can＇t be computed simply according to single heat source inlet parameters, therefore the interaction between heat sources should be considered.

Numerical simulation of temperature and strength distributions of mold(core) on heating

By using Visual C++, a model with post processing was carried out to simulate the temperature and strength distributions of the mold(core). The results are shown in 256 color graphic mode. With this model, the temperature and strength distributions of the mold(core) both in case of heating process for core in the furnace and solidification process for a thin wall aluminum alloy casting in the mold(core) are numerically simulated. The results show that the temperature and strength distributions of the mold(core) were uneven because the thermal conductivity of the resin sand was much small. This study laid a basis for the optimum design of the mold(core) properties. [

Study on Temperature Distribution and Smoke Spreading Behavior of Different Fire Source Locations in the UnderwaterW-Shaped Island-Crossing Tunnel

Called island-crossing tunnels,some specific underwater tunneling projects face constraints imposed by geological and water conditions,necessitating their passage through artificial or natural islands.The longitudinal of the tunnel follows aW-shaped distribution.The congestion situation does not allowfor immediate longitudinal smoke exhaust at the early stage of the fire,and the natural spread of smoke is complicated.An exhaustive investigation was carried out to analyze the smoke behaviors during a fire incident,employing the fire dynamics software FDS,considering five slopes and four fire locations.The simulation results reveal that the layer of high-temperature smoke becomes thicker as one gets closer to the fire source.The thermal pressure difference significantly impacts the temperature distribution within the tunnel and the distance of smoke spread.The value of the thermal pressure difference is significantly affected by changes in slope.It reaches a maximum of 157 Pa at a 5%slope,while it is only 41 Pa at a 1%slope when the fire occurs at the V-point.Fire hazards vary across locations within the W-shaped tunnel,necessitating separate consideration of the V-point and inverted V-point fire characteristics.The mass flow rate in small and large slope tunnels shows different decay rates due to variations in the main forces acting on the movement.Hence,two equations have been developed to predict the smoke mass flow rate,indicating a nonlinear relationship with the tunnel slope and the distance fromthe fire source.The tunnel slope inversely affects the smoke mass flowrate at the same location.The results can be utilized as a reference for conducting evacuation operations and aiding rescues during aW-shaped tunnel fire.

Numerical simulation of downhole temperature distribution in producing oil wells

An improved numerical simulation method is presented to calculate the downhole temperature distribution for multiple pay zones in producing oil wells. Based on hydrodynamics and heat transfer theory, a 2-D temperature field model in cylindrical coordinates is developed. In the model, we considered general heat conduction as well as the heat convection due to fluid flow from porous formation to the borehole. We also take into account the fluid velocity variation in the wellbore due to multiple pay zones. We present coupled boundary conditions at the interfaces between the wellbore and adjacent formation, the wellbore and pay zone, and the pay zone and adjacent formation. Finally, an alternating direction implicit difference method （ADI） is used to solve the temperature model for the downhole temperature distribution. The comparison of modeled temperature curve with actual temperature log indicates that simulation result is in general quite similar to the actual temperature log. We found that the total production rate, production time, porosity, thickness of pay zones, and geothermal gradient, all have effects on the downhole temperature distribution.

Study of Temperature Distribution Along an Artificially Polluted Insulator String

Insulator becomes wet partially or completely, and the pollution layer on itbecomes conductive, when collecting pollutants for an extended period during dew, light rain, mist,fog or snow melting. Heavy rain is a complicated factor that it may wash away the pollution layerwithout initiating other stages of breakdown or it may bridge the gaps between sheds to promoteflashover. The insulator with a conducting pollution layer being energized, can cause a surfaceleakage current to flow (also temperature-rise). As the surface conductivity is non-uniform, theconducting pollution layer becomes broken by dry bands (at spots of high current density),interrupting the flow of leakage current. Voltage across insulator gets concentrated across drybands, and causes high electric stress and breakdown (dry band arcing). If the resistance of theinsulator surface is sufficiently low, the dry band arcs can be propagated to bridge the terminalscausing flashover. The present paper concerns the evaluation of the temperature distribution alongthe surface of an energized artificially polluted insulator string.

Effect of pulsed current on temperature distribution,weld bead profiles and characteristics of gas tungsten arc welded aluminum alloy joints

Temperature distribution and weld bead profiles of constant current and pulsed current gas tungsten arc welded aluminium alloy joints were compared. The effects of pulsed current welding on tensile properties, hardness profiles, microstructural features and residual stress distribution of aluminium alloy joints were reported. The use of pulsed current technique is found to improve the tensile properties of the weld compared with continuous current welding due to grain refinement occurring in the fusion zone.

Multivariable temperature measurement and control system of large-scaled vertical quench furnace based on temperature field

A temperature control system of 31m vertical forced air-circulation quench furnace is proposed, which is a kind of equipment critical for thermal treatment of aluminum alloy components that are widely used in aerospace industry. For the effective operation of the furnace, it is essential to analyze the radial temperature distribution of the furnace. A set of thermodynamic balance equations modeling is established firsdy. By utilizing the numerical analysis result to modify the temperature measurements, the control accuracy and precision of the temperature are truly guaranteed. Furthermore, the multivariable decoupling self-learning PID control algorithm based on the characteristics of strong coupling between the multi-zones in the large-scaled furnace is implemented to ensure the true homogeneity of the axial temperature distribution. Finally, the redundant structure composed of industrial control computers and touch panels leads to great improvement of system reliability.

Finite Element Analysis of the Temperature Distribution in Orthogonal Metal Machining

Aim To Research the temperature distribution in orthogonal metal machining and to build a finite element analysis model about the temperature distribution. Methods With the finite element method of thermal conduction, the temperature distributions in various machining conditions were computed according to the experimental data such as cutting force, shear angle, etc. Results The computational results agree with some classic experimental results, and thermal effect due to process parameters was observed. Conclusion The finite element analysis model is reasonable, and it's a feasible scheme for studying the temperature distribution in orthogonal metal machining system.

Temperature distribution study during the friction stir welding process of Al2024-T3 aluminum alloy

Heat flux characteristics are critical to good quality welding obtained in the important engineering alloy A12024- T3 by the friction stir welding （FSW） process. In the present study, thermocouples in three different configurations were amxed on the welding samples to measure the temperatures： in the first configuration, four thermocouples were placed at equivalent positions along one side of the welding direction; the second configuration involved two equivalent thermocouple locations on either side of the welding path; while the third configuration had all the thermocouples on one side of the layout but with unequal gaps from the welding line. A three-dimensional, non-linear ANSYS computational model, based on an approach applied to A12024-T3 for the first time, was used to simulate the welding temperature profiles obtained experimentally. The experimental thermal profiles on the whole were found to be in agreement with those calculated by the ANSYS model. The broad agreement between the two kinds of profiles validates the basis for derivation of the simulation model and provides an approach for the FSW simulation in A12024-T3 and is potentially more useful than models derived previously.

Microstructure and Temperature Distribution in ZnAl_2O_4 Sintered Body by Pulse Electric Current

Microstructure of reaction sintering of ZnAl2O4 at 1500℃ by hot-pressing(HP) and pulse electric current was investigated. The results indicated that the existed cracks in sintered body were caused by structure mismatch. It is the evidence that periodical temperature field existed during pulse electric current sintering of nonconductive materials. The distance between high temperature areas was related to die diameter.