MAPOD Analysis in Eddy Current Testing of Flaws Considering Multiple Response Signals and Multiple Flaw Parameters

The reliability of the eddy current testing (ECT) in flaw detection is quantitatively evaluated by theprobability of detection (POD). Precise and efficient modeling of POD gives direction for the implement of ECTon sites to avoid false or missing flaw detection. Traditional POD analysis focuses on single uncertain factor orsingle response signal with limited credibility in engineering. This paper considers multiple response signals andmultiple flaw parameters to perform POD. The flaw length, the flaw depth, the coil impedance, and the magneticflux density are comprehensively studied under various lift-off distances. A finite element model (FEM) of ECT isestablished and verified with experiments to obtain sufficient simulation data for discrete POD modeling. Thecontinuous POD function is then fitted based on the discrete values to show the superiority of integrating multiplefactors. A comparison with conventional POD analysis further demonstrates the higher reliability of ECT flawdetection considering multiple flaw parameters and multiple response signals, especially for small flaws.

Lift-Off Effect of Koch and Circular Differential Pickup Eddy Current Probes

A flexible or planar eddy current probe with a differential structure can suppress the lift-off noise during the inspection of defects.However,the extent of the lift-off effect on differential probes,including different coil structures,varies.In this study,two planar eddy current probes with differential pickup structures and the same size,Koch and circular probes,were used to compare lift-off effects.The eddy current distributions of the probes perturbed by 0°and 90°cracks were obtained by finite element analysis.The analysis results show that the 90°crack can impede the eddy current induced by the Koch probe even further at relatively low lift-off distance.The peak-to-peak values of the signal output from the two probes were compared at different lift-off distances using finite element analysis and experimental methods.In addition,the effects of different frequencies on the lift-off were studied experimentally.The results show that the signal peak-to-peak value of the Koch probe for the inspection of cracks in 90°orientation is larger than that of the circular probe when the lift-off distance is smaller than 1.2 mm.In addition,the influence of the lift-off distance on the peak-to-peak signal value of the two probes was studied via normalization.This indicates that the influence becomes more evident with an increase in excitation frequency.This research discloses the lift-off effect of differential planar eddy current probes with different coil shapes and proves the detection merit of the Koch probe for 90°cracks at low lift-off distances.

currentMKMJ25-22型自愈式脉冲电容器耐久性试验条件的验证及其重要意义

随着电力装备制造技术的不断提升,自愈式脉冲电容器作为一种关键的电子元器件,在多个领域的应用逐渐得到广泛推广。为了确保这些电容器在实际应用中的稳定性和可靠性,必须对其进行严格的耐久性试验。然而,目前主流的试验方法尚不能准确快速地反映MKMJ25–22型自愈式脉冲电容器的实际性能。针对MKMJ25–22型自愈式脉冲电容器的试验问题,文章对标行业试验标准,对试验设备的能力进行了理论分析,并在元件选取、充放电回路等方面对试验回路进行了优化设计。通过对1台MKMJ25–22型自愈式脉冲电容器进行2000次的耐久性试验,证明回路、设备、配件均能够满足MKMJ25–22型自愈式脉冲电容器的试验要求。

Subsurface Defect Evaluation of Selective-Laser-Melted Inconel 738LC Alloy Using Eddy Current Testing for Additive/Subtractive Hybrid Manufacturing

New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance.This study comprehensively investigated the effect of influencing factors includ-ing excitation frequency,lift-off distance,defect depth and size,residual heat,and surface roughness on the defect EC signals of an Inconel 738LC alloy produced by selective laser melting(SLM).The experimental investigations recorded the impedance amplitude and phase angle of EC signals for each defect to explore the feasibility of detecting sub-surface defects by merely analyzing these two key indicators.Overall,this study revealed preliminary qualitative and roughly quantitative relationships between influencing factors and corresponding EC signals,which provided a prac-tical reference on how to quantitively inspect subsurface defects using eddy current testing(ECT)on SLMed parts,and also made solid progress toward on-line ECT in additive/subtractive hybrid manufacturing(ASHM)for fabricating SLMed parts with enhanced quality and better performance.

Detection of Damage and Crack in Railhead by Using Eddy Current Testing

Eddy current testing is a nondestructive testing method, which is used to detect discontinuities and defects in conductive materials. Using this technique, two different types of artificial defects in a railhead were evaluated in order to analyze the relationship between different types of defects and eddy current signals, and to obtain data on the size of the rail surface defects and crack location. The actually used rail sample was also studied. Surface cracks and defects were clearly observed as amplitude and phase changes of detected signals. This study succeeds in quantitatively analyzing and discriminating the damage types.

Inversion of thicknesses of multi-layered structures from eddy current testing measurements

Luquire et al. ' s impedance change model of a rectangular cross section probe coil above a structure with an arbitrary number of parallel layers was used to study the principle of measuring thicknesses of multi-layered structures in terms of eddy current testing voltage measurements. An experimental system for multi-layered thickness measurement was developed and several fitting models to formulate the relationships between detected impedance/voltage measurements and thickness are put forward using least square method. The determination of multi-layered thicknesses was investigated after inversing the voltage outputs of the detecting system. The best fitting and inversion models are presented.

Research on Eddy Current Testing System of the Carburized Layer Depth of 20CrMnTi Steel

In this paper the carbon distribution in the carburized layer of 20CrMnTi steel was studied. The relationship between the depth of a carburized layer and the surface carbon distribution was established. Eddy current testing system of the case depth of this carburized steel was built by using ANSYS software as second development platform.

Research on leakage current test method

In the leakage current test, through the high speed data collection and digital filtering to the output voltage of the human body impedance network, leakage current test that is in accordance with many kinds of electrical safety standards can be realized, and the frequency distribution information of the leakage current can be got as well, which can be used to much more completely evaluate the possible damage degree of the leakage current to the human body and analyze the reason for the appearance of the leakage current in the electric equipment.

Investigation of Eddy Current Nondestructive Testing for Carbon Fiber-Reinforced Plastic （CFRP） Based on Electromagnetic Field Analysis

CFRP （carbon fiber reinforced plastic） is used extensively in aircraft and spacecraft structures, because of its excellent mechanical properties. Ultrasonic testing, which is used as a non-destructive testing technique for CFRP, requires a contact medium. In contrast, eddy current testing does not require a contact medium, and when used for CFRP testing it has advantages not available with other techniques. CFRP is a laminate, with each layer being anisotropically conductive, and the distribution of the induced eddy current is yet to be determined. Here, to determine the eddy current distribution in the detection of flaws in cross-ply CFRP （0°/90°） by using a cross-point probe, we performed an FEM （finite element method） analysis of electromagnetic fields. We investigated the nature of the flaw signals and the differences in eddy current distributions between materials with and without flaws.

Design of a Control Device for Synthetic Making Test Based on Pre-Arcing Current Detection and Phase Control

The synthetic making test has been widely used in evaluating the break ability of high-voltage circuit breaker. However, the test research and application are still inadequate, especially in the condition of rated voltage. According to the realistic conditions of test stations in China, a control device based on pre-arcing current detection and phase control is proposed in this paper. A sample of the control device made up of DSP TMS320LF2407A is fabricated, in which the CPLD MAX7064 is used to transmit signals for EMC design. It can be applied in full voltage synthetic making test at a level of 126kV/63kA. The test results show that, it is accurate to control the making phase of the applied voltage, whether the closing is demanded at voltage peak or zero.

Experimental Study on Paschen Tests of ITER Current Lead Insulation

An experimental Paschen test setup has been established to analyze the quality of ITER current lead （CL） insulation and extend the research on Paschen＇s law under various conditions. Insulation problems can destroy a machine if a Paschen discharge is triggered by an insulation defect that is caused by faulty manufacturing, electromagnetic force, and thermal stress load with a certain degree of vacuum helium or pipe leakage. The results show that the CL insulation mock-up worked well under normal temperature and pressure. Besides, the mock-up also worked well in helium conditions and at 80 K temperature at different pressures. One area of CL insulation was severely destroyed when the 80 K test was conducted after 5 thermal cycles, resulting in Paschen discharge phenomenon. The breakdown voltage is maintained at a relatively low level under different pressure conditions; the change of breakdown voltage was mainly due to the change of pressure, and such change was in line with the Paschen law.

Conductivity Inversion of Unidirectional CFRP Laminates Using Eddy Current Testing

Due to the electrical anisotropy of carbon fiber reinforced polymer(CFRP),this paper presents a method to inverse the anisotropic conductivity of unidirectional CFRP laminate using eddy current testing(ECT). The relationship between the conductivity and probe signal of ECT is studied by means of numerical simulation. Finally,the accuracy of inversion result is improved by optimizing the initial conductivity by use of experimental data.

An Introductory Note on Finite Element Problems Based on the Eddy Current Testing Approach

The paper addresses the first eddy current benchmark problem proposed by the World Federation of Nondestructive Evaluation Centers (WFNDEC). The problem simulates the eddy current response to the presence of an axisymmetric circumferential defect in an Inconel-600 tube. All simulations employ the axisymmetric code of the electromagnetic field simulator Finite Element Method Magnetics. For three different frequencies of excitation, it is explained how the displacement of the detecting coil inside the tube leads to a variation in the impedance of the eddy current coil. Variations of the resistive and inductive components of the impedance with distance from the defect region are used to build the impedance trajectory for each frequency of analysis.

Eddy Current Test for Detection of Foreign Material using Rotating Probe

There are several elements that affect on the integrity of steam generator tubes. One of the elements is loose parts located on outside of the tubes. It causes erosion which is possible to lead fatal defect like crack on the outside surface of the tubes. In this study, artificial loose parts on Inconel 690 tube are demonstrated and eddy current testing data of the region is acquired using rotating probe. Ferromagnetic and nonmagnetic foreign materials were used to demonstrate artificial loose parts. Eddy current channel of 100 KHz frequency shows definite signals of those foreign materials but stainless steel was not clearly detected. This result can be explained based on the electrical conductivity of the materials and it can be confirmed with lissajous window and C-scan. In addition, no indication was detected when the distance of the gap between the foreign materials and the tube is increased to more than 3 mm under this test condition. Based on these experimental inspections, we were able to find suitable methods for analyzing the signals obtained under various conditions that could occur when conducting steam generator eddy current test in NPP.

A Study on the Current State of the Chinese Proficiency Test(HSK)at the confucius Institute in Sofia,Bulgaria

The Chinese Proficiency Test(HSK)is a standardized test on Chinese language skills which has been widely introduced both in and outside China and has been playing an important role in the spread of Chinese learning all over the world.In 2003 Bulgaria hosted a beginner level HSK exam,which made it the first location to hold a Chinese language proficiency test on the Balkan Peninsula and ever since it has been very successful.The current paper provides a research on the current state of the Chinese Proficiency Test(HSK)аt the Confucius Institute in Sofia,Bulgaria,analyzes the factors related to the promotion of the Chinese Proficiency Test(HSK)and on this basis presents a few feasible recommendations to the benefit of the Chinese Proficiency Test(HSK).

Design and Test of 1/5th Scale Horizontal Axis Tidal Current Turbine

Tidal current energy is prominent and renewable. Great progress has been made in the exploitation technology of tidal current energy all over the world in recent years, and the large scale device has become the trend of tidal current turbine （TCT） for its economies. Instead of the similarity to the wind turbine, the tidal turbine has the characteristics of high hydrodynamic efficiency, big thrust, reliable sealing system, tight power transmission structure, etc. In this paper, a l/5th scale horizontal axis tidal current turbine has been designed, manufactured and tested before the full scale device design. Firstly, the three-blade horizontal axis rotor was designed based on traditional blade element momentum theory and its hydrodynamic performance was predicted in numerical model. Then the power train system and stand-alone electrical control unit of tidal current turbine, whose performances were accessed through the bench test carried out in workshop, were designed and presented. Finally, offshore tests were carried out and the power performance of the rotor was obtained and compared with the published literatures, and the results showed that the power coefficient was satisfactory, which agrees with the theoretical predictions.

The Application of Eddy Current Transducer for Testing Movement Locus of Shaker Screen

Shaker screen is one of important equipments in the industry of oil, metallurgy, coal and timbering. The movement locus of shaker screen affects the capacity and efficiency of shaker screen to split the solid particle from crude ore directly. To test movement of shaker locus, two eddy current transducers are employed. A discussion of the usage of these eddy current transducer to test and acceleration sensors will be made. The experiment results from a real elliptic shaker screen have good agree with the design requirements.

Research on the Equivalence Between Double Differential- mode Current Injection and Radiation Test Method

There are the application scope limits for single differential-mode current injection test method, so in order to carry out injection susceptibility test for two-pieces equipment interconnected with both ends of a cable simultaneously, a double differential-mode current in- jection test method (DDMCI) is proposed. The method adopted the equivalence source wave theorem and Baum-Liu-Tesche(BLT) equation as its theory foundation. The equivalent corresponding relation between injection voltage and radiation electric field intensity is derived, and the phase relation between the two injection voltage sources is confirmed. The results indicate that the amplitude and phase of the equivalent injection voltage source is closely related to the S parameter of directional coupling device, the transmission line length, and the source vector in BLT equation, but has nothing to do with the reflection coefficient between the two equipment pieces. Therefore, by choosing the right amplitude and phase of the double injection voltage sources, the DDMCI test is equivalent to the radiation test for two interconnected equipment of a system.

Current Mode Logic Testing of XOR/XNOR Circuit: A Case Study

This paper investigates the issue of testing Current Mode Logic (CML) gates. A three-bit parity checker is used as a case study. It is first shown that, as expected, the stuck-at fault model is not appropriate for testing CML gates. It is then proved that switching the order in which inputs are applied to a gate will affect the minimum test set;this is not the case in conventional voltage mode gates. Both the circuit output and its inverse have to be monitored to reduce the size of the test set.