Cavitation is one of the most important performance of centrifugal pumps. However, the current optimization works of centrifugal pump are mostly focusing on hydraulic efficiency only, which may result in poor cavitati...Cavitation is one of the most important performance of centrifugal pumps. However, the current optimization works of centrifugal pump are mostly focusing on hydraulic efficiency only, which may result in poor cavitation performance. Therefore, it is necessary to find an appropriate solution to improve cavitation performance with acceptable efficiency. In this paper, to improve the cavitation performance of a centrifugal pump with a vaned diffuser, the influence of impeller geometric parameters on the cavitation of the pump is investigated using the orthogonal design of experiment (DOE) based on computational fluid dynamics. The impeller inlet diameter D1, inlet incidence angle Aft, and blade wrap angle ~0 are selected as the main impeller geometric parameters and the orthogonal experiment of L9(3"3) is performed. Three-dimensional steady simulations for cavitation are conducted by using constant gas mass fraction model with second-order upwind, and the predicated cavitation performance is validated by laboratory experiment. The optimization results are obtained by the range analysis method to improve cavitation performance without obvious decreasing the efficiency of the centrifugal pump. The internal flow of the pump is analyzed in order to identify the flow behavior that can affect cavitation performance. The results show that D1 has the greatest influence on the pump cavitation and the final optimized impeller provides better flow distribution at blade leading edge. The final optimized impeller accomplishes better cavitation and hydraulic performance and the NPSHR decreases by 0.63m compared with the original one. The presented work supplies a feasible route in engineering practice to optimize a centrifugal pump impeller for better cavitation performance.展开更多
The geometry of an inductively coupled plasma (ICP) etcher is usually considered to be an important factor for determining both plasma and process uniformity over a large wafer. During the past few decades, these pa...The geometry of an inductively coupled plasma (ICP) etcher is usually considered to be an important factor for determining both plasma and process uniformity over a large wafer. During the past few decades, these parameters were determined by the "trial and error" method, resulting in wastes of time and funds. In this paper, a new approach of regression orthogonal design with plasma simulation experiments is proposed to investigate the sensitivity of the structural parameters on the uniformity of plasma characteristics. The tool for simulating plasma is CFD-ACE+, which is commercial multi-physical modeling software that has been proven to be accurate for plasma simulation. The simulated experimental results are analyzed to get a regression equation on three structural parameters. Through this equation, engineers can compute the uniformity of the electron number density rapidly without modeling by CFD-ACE+. An optimization performed at the end produces good results.展开更多
This paper describes the application of orthogonal test design coupled with non-linear regression analysis to optimize abrasive suspension jet (AS J) cutting process and construct its cutting model. Orthogonal test ...This paper describes the application of orthogonal test design coupled with non-linear regression analysis to optimize abrasive suspension jet (AS J) cutting process and construct its cutting model. Orthogonal test design is applied to cutting stainless steel. Through range analysis on experiment results, the optimal process conditions for the cutting depth and the kerr ratio of the bottom width to the top width can be determined. In addition, the analysis of ranges and variances are all employed to identify various factors: traverse rate, working pressure, nozzle diameter, standoff distance which denote the importance order of the cutting parameters affecting cutting depth and the kerf ratio of the bottom width to the top width. ~rthermore, non-linear regression analysis is used to establish the mathematical models of the cutting parameters based on the cutting depth and the kerr ratio. Finally, the verification experiments of cutting parameters' effect on cutting performance, which show that optimized cutting parameters and cutting model can significantly improve the prediction of the cutting ability and quality of ASJ.展开更多
Due to the complex chemical composition of nickel ores, the requests for the decrease of production costs, and the increase of nickel extraction in the existing depletion of high-grade sulfide ores around the world, c...Due to the complex chemical composition of nickel ores, the requests for the decrease of production costs, and the increase of nickel extraction in the existing depletion of high-grade sulfide ores around the world, computer modeling of nickel ore leaching process be- came a need and a challenge. In this paper, the design of experiments (DOE) theory was used to determine the optimal experimental design plan matrix based on the D optimality criterion. In the high-pressure sulfuric acid leaching (HPSAL) process for nickel laterite in "Rudjinci" ore in Serbia, the temperature, the sulfuric acid to ore ratio, the stirring speed, and the leaching time as the predictor variables, and the degree of nickel extraction as the response have been considered. To model the process, the multiple linear regression (MLR) and response surface method (RSM), together with the two-level and four-factor full factorial central composite design (CCD) plan, were used. The proposed re- gression models have not been proven adequate. Therefore, the artificial neural network (ANN) approach with the same experimental plan was used in order to reduce operational costs, give a better modeling accuracy, and provide a more successful process optimization. The model is based on the multi-layer neural networks with the back-propagation (BP) learning algorithm and the bipolar sigmoid activation function.展开更多
In the modern era of manufacturing, it is important to optimize every design parameter in product development stage to reduce cost, material usage and to achieve the desired efficacy level. There are various models wh...In the modern era of manufacturing, it is important to optimize every design parameter in product development stage to reduce cost, material usage and to achieve the desired efficacy level. There are various models which serve those purposes, for instance, Design of Experiment (DoE) is used to check the parameters after adopting optimization tactics which results in reduced cost or saving operating time. In this regard, this research aims to construct a DoE model on a portable workstation to optimize its design parameters. The methodology of DOE would be a 2 level 3 factors full factorial DOE which is conducted to determine the optimal value for three design parameters (factors) which are material density, the length of the table and the length of the table stand in terms of the response which is the required time of fold ability function of the portable workstation. Based upon the evaluated interactions between the parameters, the optimized parameters are chosen for responses. Here, the resultant design parameters are at their lowest level, so the goal of time efficiency in fold ability function is achieved. This similar sort of DoE can be implemented in the furniture and other manufacturing industries who wish to optimize their material usage as well as increase efficiency and reduce cycle time.展开更多
An integer linear bilevel programming problem is firstly transformed into a binary linear bilevel programming problem, and then converted into a single-level binary implicit programming. An orthogonal genetic algorith...An integer linear bilevel programming problem is firstly transformed into a binary linear bilevel programming problem, and then converted into a single-level binary implicit programming. An orthogonal genetic algorithm is developed for solving the binary linear implicit programming problem based on the orthogonal design. The orthogonal design with the factor analysis, an experimental design method is applied to the genetic algorithm to make the algorithm more robust, statistical y sound and quickly convergent. A crossover operator formed by the orthogonal array and the factor analysis is presented. First, this crossover operator can generate a smal but representative sample of points as offspring. After al of the better genes of these offspring are selected, a best combination among these offspring is then generated. The simulation results show the effectiveness of the proposed algorithm.展开更多
针对加工汽车碳纤维材料的钻头寿命短、加工质量差的问题,设计了一种新型钻头。通过DOE(design of experiment)试验方法,给出了钻头齿数、前角和后角等3个参数的全因子试验方案。利用MINITAB软件对试验数据进行回归分析,并利用响应优化...针对加工汽车碳纤维材料的钻头寿命短、加工质量差的问题,设计了一种新型钻头。通过DOE(design of experiment)试验方法,给出了钻头齿数、前角和后角等3个参数的全因子试验方案。利用MINITAB软件对试验数据进行回归分析,并利用响应优化获得最优设计参数。结果表明:齿数和后角对钻孔个数及钻头寿命影响不显著,前角对钻头寿命有显著影响,后角与前角的交互作用对钻头寿命也有显著影响。齿数、前角和后角对第一孔钻孔时间及钻孔速度有显著影响,齿数与后角的交互作用以及前角与后角的交互作用对钻孔速度有显著影响。通过试验测试验证优化后的最佳设计参数是有效合理的。展开更多
Identification of process parameters,their effects and contributions to the outcomes of the system using experimental approach could be a daunting,time consuming,and costly course.Using proper statistical methods,i.e....Identification of process parameters,their effects and contributions to the outcomes of the system using experimental approach could be a daunting,time consuming,and costly course.Using proper statistical methods,i.e.,Taguchi method,could significantly reduce the number of required experiments and statistical significance of the parameter can be identified.Friction stir welding is one of those welding techniques with many parameters which have different effects on the quality of the welds.In friction stir welding the tool rotational speed(RPM)and transverse speed(mm/min)influence the strength(i.e.,hardness distribution)of the stirred zone.In this study,these two factors are investigated to determine the effect they will have on the hardness in the stirred zone of the friction stir welds and how the two factors are related to one another for as-cast magnesium alloy AM60 with nominal chemical composition of Mg-(5.5-6.5)Al-(0.24-0.6)Mn-0.22Zn-0.1Si.Experimental data was taken at three different tool rotational speeds and three different transverse speeds.The data obtained was then analyzed using a 32 factorial design to find the contribution of these parameters.It was determined that both tool rotational speed and transverse speed possess significant effects on the stir zone hardness.Also,the interactions between the two factors were statistically assessed.展开更多
Latin hypercube design and uniform design are two kinds of most popular space-filling designs for computer experiments. The fact that the run size equals the number of factor levels in a Latin hypercube design makes i...Latin hypercube design and uniform design are two kinds of most popular space-filling designs for computer experiments. The fact that the run size equals the number of factor levels in a Latin hypercube design makes it difficult to be orthogonal. While for a uniform design, it usually has good space-filling properties, but does not necessarily have small or zero correlations between factors. In this paper, we construct a class of column-orthogonal and nearly column-orthogonal designs for computer experiments by rotating groups of factors of orthogonal arrays, which supplement the designs for computer experiments in terms of various run sizes and numbers of factor levels and are flexible in accommodating various combinations of factors with different numbers of levels. The resulting column-orthogonal designs not only have uniformly spaced levels for each factor but also have uncorrelated estimates of the linear effects in first order models. Further, they are 3-orthogonal if the corresponding orthogonal arrays have strength equal to or greater than three. Along with a large factor-to-run ratio, these newly constructed designs are economical and suitable for screening factors for physical experiments.展开更多
为分析排气管内压力波动对发动机二冲程制动功率的影响,以某重型柴油机为研究对象,利用GT-Power建立发动机二冲程制动一维模型,通过修改排气型线开展排气道压力波动对制动性能影响的研究。结果表明:第二次减压制动(the second compressi...为分析排气管内压力波动对发动机二冲程制动功率的影响,以某重型柴油机为研究对象,利用GT-Power建立发动机二冲程制动一维模型,通过修改排气型线开展排气道压力波动对制动性能影响的研究。结果表明:第二次减压制动(the second compression release braking,2nd CRB)相位开启时的压力波动会影响到其他气缸的排气回流,进而影响发动机的制动功率。进一步对排气管进行三维流场计算,证明了其他气缸2nd CRB相位排气门开启时的压力波传递对排气回流阶段排气回流的影响。最后通过试验设计(design of experiment,DoE),结合响应面拟合和粒子群算法对排气管几何尺寸进行优化,优化后该柴油机二冲程减压制动模式下2100 r/min工况的最大制动功率可达到395.08 kW。展开更多
基金Supported by National Science&Technology Pillar Program of China(Grant No.2014BAB08B01)National Natural Science Foundation of China(Grant No.51409123)+1 种基金Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20140554)Training Project for Young Core Teacher of Jiangsu University,China
文摘Cavitation is one of the most important performance of centrifugal pumps. However, the current optimization works of centrifugal pump are mostly focusing on hydraulic efficiency only, which may result in poor cavitation performance. Therefore, it is necessary to find an appropriate solution to improve cavitation performance with acceptable efficiency. In this paper, to improve the cavitation performance of a centrifugal pump with a vaned diffuser, the influence of impeller geometric parameters on the cavitation of the pump is investigated using the orthogonal design of experiment (DOE) based on computational fluid dynamics. The impeller inlet diameter D1, inlet incidence angle Aft, and blade wrap angle ~0 are selected as the main impeller geometric parameters and the orthogonal experiment of L9(3"3) is performed. Three-dimensional steady simulations for cavitation are conducted by using constant gas mass fraction model with second-order upwind, and the predicated cavitation performance is validated by laboratory experiment. The optimization results are obtained by the range analysis method to improve cavitation performance without obvious decreasing the efficiency of the centrifugal pump. The internal flow of the pump is analyzed in order to identify the flow behavior that can affect cavitation performance. The results show that D1 has the greatest influence on the pump cavitation and the final optimized impeller provides better flow distribution at blade leading edge. The final optimized impeller accomplishes better cavitation and hydraulic performance and the NPSHR decreases by 0.63m compared with the original one. The presented work supplies a feasible route in engineering practice to optimize a centrifugal pump impeller for better cavitation performance.
基金supported by Important National Science & Technology Specific Projects of China (No.2) (Nos.2009ZX02001,2011ZX02403)
文摘The geometry of an inductively coupled plasma (ICP) etcher is usually considered to be an important factor for determining both plasma and process uniformity over a large wafer. During the past few decades, these parameters were determined by the "trial and error" method, resulting in wastes of time and funds. In this paper, a new approach of regression orthogonal design with plasma simulation experiments is proposed to investigate the sensitivity of the structural parameters on the uniformity of plasma characteristics. The tool for simulating plasma is CFD-ACE+, which is commercial multi-physical modeling software that has been proven to be accurate for plasma simulation. The simulated experimental results are analyzed to get a regression equation on three structural parameters. Through this equation, engineers can compute the uniformity of the electron number density rapidly without modeling by CFD-ACE+. An optimization performed at the end produces good results.
基金supported by the Science and Technology Development Foundation of Shanghai Municipal Science and Technology Commission (Grant No.037252022)
文摘This paper describes the application of orthogonal test design coupled with non-linear regression analysis to optimize abrasive suspension jet (AS J) cutting process and construct its cutting model. Orthogonal test design is applied to cutting stainless steel. Through range analysis on experiment results, the optimal process conditions for the cutting depth and the kerr ratio of the bottom width to the top width can be determined. In addition, the analysis of ranges and variances are all employed to identify various factors: traverse rate, working pressure, nozzle diameter, standoff distance which denote the importance order of the cutting parameters affecting cutting depth and the kerf ratio of the bottom width to the top width. ~rthermore, non-linear regression analysis is used to establish the mathematical models of the cutting parameters based on the cutting depth and the kerr ratio. Finally, the verification experiments of cutting parameters' effect on cutting performance, which show that optimized cutting parameters and cutting model can significantly improve the prediction of the cutting ability and quality of ASJ.
文摘Due to the complex chemical composition of nickel ores, the requests for the decrease of production costs, and the increase of nickel extraction in the existing depletion of high-grade sulfide ores around the world, computer modeling of nickel ore leaching process be- came a need and a challenge. In this paper, the design of experiments (DOE) theory was used to determine the optimal experimental design plan matrix based on the D optimality criterion. In the high-pressure sulfuric acid leaching (HPSAL) process for nickel laterite in "Rudjinci" ore in Serbia, the temperature, the sulfuric acid to ore ratio, the stirring speed, and the leaching time as the predictor variables, and the degree of nickel extraction as the response have been considered. To model the process, the multiple linear regression (MLR) and response surface method (RSM), together with the two-level and four-factor full factorial central composite design (CCD) plan, were used. The proposed re- gression models have not been proven adequate. Therefore, the artificial neural network (ANN) approach with the same experimental plan was used in order to reduce operational costs, give a better modeling accuracy, and provide a more successful process optimization. The model is based on the multi-layer neural networks with the back-propagation (BP) learning algorithm and the bipolar sigmoid activation function.
文摘In the modern era of manufacturing, it is important to optimize every design parameter in product development stage to reduce cost, material usage and to achieve the desired efficacy level. There are various models which serve those purposes, for instance, Design of Experiment (DoE) is used to check the parameters after adopting optimization tactics which results in reduced cost or saving operating time. In this regard, this research aims to construct a DoE model on a portable workstation to optimize its design parameters. The methodology of DOE would be a 2 level 3 factors full factorial DOE which is conducted to determine the optimal value for three design parameters (factors) which are material density, the length of the table and the length of the table stand in terms of the response which is the required time of fold ability function of the portable workstation. Based upon the evaluated interactions between the parameters, the optimized parameters are chosen for responses. Here, the resultant design parameters are at their lowest level, so the goal of time efficiency in fold ability function is achieved. This similar sort of DoE can be implemented in the furniture and other manufacturing industries who wish to optimize their material usage as well as increase efficiency and reduce cycle time.
基金supported by the Fundamental Research Funds for the Central Universities(K50511700004)the Natural Science Basic Research Plan in Shaanxi Province of China(2013JM1022)
文摘An integer linear bilevel programming problem is firstly transformed into a binary linear bilevel programming problem, and then converted into a single-level binary implicit programming. An orthogonal genetic algorithm is developed for solving the binary linear implicit programming problem based on the orthogonal design. The orthogonal design with the factor analysis, an experimental design method is applied to the genetic algorithm to make the algorithm more robust, statistical y sound and quickly convergent. A crossover operator formed by the orthogonal array and the factor analysis is presented. First, this crossover operator can generate a smal but representative sample of points as offspring. After al of the better genes of these offspring are selected, a best combination among these offspring is then generated. The simulation results show the effectiveness of the proposed algorithm.
文摘针对加工汽车碳纤维材料的钻头寿命短、加工质量差的问题,设计了一种新型钻头。通过DOE(design of experiment)试验方法,给出了钻头齿数、前角和后角等3个参数的全因子试验方案。利用MINITAB软件对试验数据进行回归分析,并利用响应优化获得最优设计参数。结果表明:齿数和后角对钻孔个数及钻头寿命影响不显著,前角对钻头寿命有显著影响,后角与前角的交互作用对钻头寿命也有显著影响。齿数、前角和后角对第一孔钻孔时间及钻孔速度有显著影响,齿数与后角的交互作用以及前角与后角的交互作用对钻孔速度有显著影响。通过试验测试验证优化后的最佳设计参数是有效合理的。
文摘Identification of process parameters,their effects and contributions to the outcomes of the system using experimental approach could be a daunting,time consuming,and costly course.Using proper statistical methods,i.e.,Taguchi method,could significantly reduce the number of required experiments and statistical significance of the parameter can be identified.Friction stir welding is one of those welding techniques with many parameters which have different effects on the quality of the welds.In friction stir welding the tool rotational speed(RPM)and transverse speed(mm/min)influence the strength(i.e.,hardness distribution)of the stirred zone.In this study,these two factors are investigated to determine the effect they will have on the hardness in the stirred zone of the friction stir welds and how the two factors are related to one another for as-cast magnesium alloy AM60 with nominal chemical composition of Mg-(5.5-6.5)Al-(0.24-0.6)Mn-0.22Zn-0.1Si.Experimental data was taken at three different tool rotational speeds and three different transverse speeds.The data obtained was then analyzed using a 32 factorial design to find the contribution of these parameters.It was determined that both tool rotational speed and transverse speed possess significant effects on the stir zone hardness.Also,the interactions between the two factors were statistically assessed.
基金supported by the Program for New Century Excellent Talents in Universityof China (Grant No. NCET-07-0454)National Natural Science Foundation of China (Grant No. 10971107)the Fundamental Research Funds for the Central Universities (Grant No. 10QNJJ003)
文摘Latin hypercube design and uniform design are two kinds of most popular space-filling designs for computer experiments. The fact that the run size equals the number of factor levels in a Latin hypercube design makes it difficult to be orthogonal. While for a uniform design, it usually has good space-filling properties, but does not necessarily have small or zero correlations between factors. In this paper, we construct a class of column-orthogonal and nearly column-orthogonal designs for computer experiments by rotating groups of factors of orthogonal arrays, which supplement the designs for computer experiments in terms of various run sizes and numbers of factor levels and are flexible in accommodating various combinations of factors with different numbers of levels. The resulting column-orthogonal designs not only have uniformly spaced levels for each factor but also have uncorrelated estimates of the linear effects in first order models. Further, they are 3-orthogonal if the corresponding orthogonal arrays have strength equal to or greater than three. Along with a large factor-to-run ratio, these newly constructed designs are economical and suitable for screening factors for physical experiments.