Adaptive Robust Servo Control for Vertical Electric Stabilization System of Tank and Experimental Validation

A tracking stability control problem for the vertical electric stabilization system of moving tank based on adaptive robust servo control is addressed.This paper mainly focuses on two types of possibly fast timevarying but bounded uncertainty within the vertical electric stabilization system:model parameter uncertainty and uncertain nonlinearity.First,the vertical electric stabilization system is constructed as an uncertain nonlinear dynamic system that can reflect the practical mechanics transfer process of the system.Second,the dynamical equation in the form of state space is established by designing the angular tracking error.Third,the comprehensive parameter of system uncertainty is designed to estimate the most conservative effects of uncertainty.Finally,an adaptive robust servo control which can effectively handle the combined effects of complex nonlinearity and uncertainty is proposed.The feasibility of the proposed control strategy under the practical physical condition is validated through the tests on the experimental platform.This paper pioneers the introduction of the internal nonlinearity and uncertainty of the vertical electric stabilization system into the settlement of the tracking stability control problem,and validates the advanced servo control strategy through experiment for the first time.

Research and Application of 40 kW Electric Servo System on Gravity-1 Launch Vehicle

This article introduces the 40 kW electric servo system used by Gravity-1 strap-on launch vehicle, which mainly includes the composition, function and related equipment of the system. Aiming at the measurement deviation caused by the closed loop of resolver, a compensation algorithm is designed;aiming at the monitoring of the output power of the thermal battery, an algorithm without sensory monitoring the bus current is designed. In the end, the effectiveness of the two algorithms was verified by testing.

Influence of Magnetic Reluctances of Magnetic Elements on Servo Valve Torque Motors

The current research of electro-hydraulic servo valves mainly focuses on the vibration, pressure oscillating and source of noise. Unfortunately, literatures relating to the study of the influence of the magnetic reluctances of the magnetic elements are rarely available. This paper aims to analyze the influence of the magnetic reluctances of the magnetic elements on torque motor. Considering these magnetic reluctances ignored in previous literatures, a new mathematical model of servo valve torque motor is developed and proposed based on the fundamental laws of electromagnetism. By using this new mathematical model and the previous models, electromagnetic torque constant and magnetic spring stiffness are evaluated for a given set of torque motor parameters. A computer simulation by using AMESim software is also performed for the same set of torque motor parameters to verify the proposed model. The theoretical results of electromagnetic torque constant and magnetic spring stiffness evaluated by the proposed model render closer agreement with the simulation results than those evaluated by the previous models. In addition, an experimental measurement of the magnetic flux densities in the air-gaps is carried out by using SFL218 servo valve torque motor. Compared with the theoretical results of the magnetic flux densities in the air-gaps evaluated by the previous models, the theoretical results evaluated by the proposed model also show better agreement with the experimental data. The proposed model shows the influence of the magnetic reluctances of the magnetic elements on the servo valve torque motor, and offers modified and analytical expressions to electromagnetic torque constant and magnetic spring stiffness. These modified and analytical expressions could provide guidance more accurately for a linear control design approach and sensitivity analysis on electro-hydraulic servo valves than the previous expressions.

Experimental Research on Effects of Process Parameters on Servo Scanning 3D Micro Electrical Discharge Machining

Servo scanning 3D micro electrical discharge machining (3D SSMEDM) is a novel and effective method in fabricating complex 3D micro structures with high aspect ratio on conducting materials. In 3D SSMEDM process, the axial wear of tool electrode can be compensated automatically by servo-keeping discharge gap, instead of the traditional methods that depend on experiential models or intermittent compensation. However, the effects of process parameters on 3D SSMEDM have not been reported up until now. In this study, the emphasis is laid on the effects of pulse duration, peak current, machining polarity, track style, track overlap, and scanning velocity on the 3D SSMEDM performances of machining efficiency, processing status, and surface accuracy. A series of experiments were carried out by machining a micro-rectangle cavity (900 μm×600 μm) on doped silicon. The experimental results were obtained as follows. Peak current plays a main role in machining efficiency and surface accuracy. Pulse duration affects obviously the stability of discharge state. The material removal rate of cathode processing is about 3/5 of that of anode processing. Compared with direction-parallel path, contour-parallel path is better in counteracting the lateral wear of tool electrode end. Scanning velocity should be selected moderately to avoid electric arc and short. Track overlap should be slightly less than the radius of tool electrode. In addition, a typical 3D micro structure of eye shape was machined based on the optimized process parameters. These results are beneficial to improve machining stability, accuracy, and efficiency in 3D SSMEDM.

A Stator Current Vector Orientation Based Multi-objective Integrative Suppressions of Flexible Load Vibration and Torque Ripple for PMSM Considering Electrical Loss

To store energy from the grid into spiral torsion spring(STS)smoothly and efficiently via PMSM,a multi-objective control problem of flexible load’s vibration,PMSM’s torque ripple,and electrical loss is raised,where the current studies on vibration and torque ripple are mostly addressed separately,not to mention electrical loss.This research attempts to propose a multi-objective integrative control scenario that can simultaneously solve these problems satisfactorily in a unitary nonlinear control framework.Firstly,a dynamic mathematical model of PMSM is built under stator current vector orientation,and then the model of PMSM is combined with the vibration model of STS to establish the overall system model of STS driven by PMSM with considering motor’s electrical loss.Then,a backstepping control principle-based multi-objective integrative control approach is proposed to realize the suppression of flexible load’s vibration and the reduction of PMSM’s torque ripple and electrical loss concurrently.Meanwhile,this research also designs a wide range speed identification method based on the least square algorithm with a forgetting factor.Simulation and experimental results have verified that the proposed integrative control method enables the state variables to track their respective references quickly and accurately,both torque ripple and load vibration are effectively suppressed,and the operating efficiency of the whole system is improved.

Application and Research of High-Power Electric Servo System on Launch Vehicle

The 30 kW high-power electric servo system used in the solid booster of the Long March 6 A(LM-6 A)launch vehicle is introduced,and the function,composition of the system as well as its constituent equipments are detailed.To solve the problem of out-of-tolerance in the system dynamic characteristics,an advanced correction network algorithm architecture and double notch filter were designed.Experimental verification was conducted to prove that the dynamic characteristics requirement under multiple operating conditions could be met.

Soft measurement model on torque of alternating current electrical dynamometer including copper loss and iron loss

Alternating current electrical dynamometer is a common device to measure the torque of engines, such as the gasoline engine. In order to solve the problems such as high cost, high energy consumption and complicated measurement system which exists in the direct measurement on the torque of alternating current electrical dynamometer, copper loss and iron loss are taken as two key factors and a soft-sensing model on the torque of alternating current electrical dynamometer is established using the fuzzy least square support vector machine (FLS-SVM). Then, the FLS-SVM parameters such as penalty factor and kernel parameter are optimized by adaptive genetic algorithm, torque soft-sensing is investigated in the alternating current electrical dynamometer, as well as the energy feedback efficiency and energy consumption during the measurement phase of a gasoline engine loading continual test is obtained. The results show that the minimum soft-sensing error of torque is about 0.0018, and it fluctuates within a range from -0.3 to 0.3 N·m. FLS-SVM soft-sensing method can increase by 1.6% power generation feedback compared with direct measurement, and it can save 500 kJ fuel consumption in the gasoline engine loading continual test. Therefore, the estimation accuracy of the soft measurement model on the torque of alternating current electrical dynamometer including copper loss and iron loss is high and this indirect measurement method can be feasible to reduce production cost of the alternating current electrical dynamometer and energy consumption during the torque measurement phase of a gasoline engine, replacing the direct method of torque measurement.

Design and Development of the DTC Induction Motor Drive for Electric Vehicle

The design and development of the traction controller for electric vehicle is introduced, which is based on the induction motor. This drive is developed by using a digital signal processor at low cost and carried out with the module design concept of both software and hardware. Nevertheless, a scheme of the sensorless direct torque control is based on the developed hardware, of which the feasibility is tested by a trial program. Additionally, both the interface function of the drive hardware and the feasibility of its software are proved to be good by the trail programs. A test motor can run about 18?r/min by a variable frequency program with the space vector pulse width modulation technology, of which the torque is visible pulsatile. In this presentation, based on the theoretical approach, the sensorless torque control is to be studied and applied to electric vehicles, of which the quick, smooth and stable torque response is emphasized because it quite benefits improving the drive performance of electric vehicles.

Research on Propeller Dynamic Load Simulation System of Electric Propulsion Ship

A dynamic marine propeller simulation system was developed, which is utilized for meeting the experimental requirement of theory research and engineering design of marine electric propulsion system. By applying an actual ship parameter and its accurate propeller J＇ -KT＇ and J＇ - Kp＇ curve data, functional experiments based on the simulation system were carried out. The experiment results showed that the system can correctly emulate the propeller characteristics, produce the dynamic and steady performances of the propeller under different navigation modes, and present actual load torque for electric propulsion motor.

Torque Distribution of Electric Vehicle with Four In-Wheel Motors Based on Road Adhesion Margin

With the worsening of energy crisis and environmental pollution,electric vehicles with four in?wheel motors have been paid more and more attention. The main research subject is how to reasonably distribute the driving torque of each wheel. Considering the longitudinal motion,lateral motion,yaw movement and rotation of the four wheels,the tire model and the seven DOF dynamic model of the vehicle are established in this paper. Then,the torque distribution method is proposed based on road adhesion margin,which can be divided into anti ? slip control layer and torque distribution layer. The anti?slip control layer is built based on sliding mode variable structure control,whose main function is to avoid the excessive slip of wheels caused by road conditions. The torque distribution layer is responsible for selecting the torque distribution method based on road adhesion margin. The simulation results show that the proposed torque distribution method can ensure the vehicle quickly adapt to current road adhesion conditions,and improve the handling stability and dynamic performance of the vehicle in the driving process.

Sensorless torque control scheme of induction motor for hybrid electric vehicle

In this paper, the sensorless torque robust tracking problem of the induction motor for hybrid electric vehicle （HEV） applications is addressed, Because motor parameter variations in HEV applications are larger than in industrial drive system, the conventional field-oriented control （FOC） provides poor performance. Therefore, a new robust PI-based extension of the FOC controller and a speed-flux observer based on sliding mode and Lyapunov theory are developed in order to improve the overall performance. Simulation results show that the proposed sensorless torque control scheme is robust with respect to motor parameter variations and loading disturbances. In addition, the operating flux of the motor is chosen optimally to minimize the consumption of electric energy, which results in a significant reduction in energy losses shown by simulations.

Kinetic Analysis of Vectored Electric Propulsion System for Stratosphere Airship

To enhance the controllability of stratosphere airship,a vectored electric propulsion system is used.By using the Lagrangian method,a kinetic model of the vectored electric propulsion system is established and validated through ground tests.The fake gyroscopic torque is first proposed,which the vector mechanism should overcome besides the inertial torque and the gravitational torque.The fake gyroscopic torque is caused by the difference between inertial moments about two principal inertial axes of the propeller in the rotating plane,appears only when the propeller is rotating and is proportional with the rotation speed.It is a sinusoidal pulse,with a frequency that is twice of the rotation speed.Considering the fake gyroscope torque pulse and aerodynamic efficiency,three blade propeller is recommended for the vectored propulsion system used for stratosphere airship.

Estimating the clutch transmitting torque during HEV mode-switch based on the Kalman filter

A power train dynamics model of a coaxial parallel hybrid electric vehicle （HEV） was built for different clutch operating states. With the state vector constituted by the motor rotation speed and the clutch transmitting torque at two successive time steps, a discrete state space model for estimating the clutch transmitting torque was built, and the Kalman filtering algorithm was used to estimate the clutch transmitting torque. The Matlab/Simulink was employed to simulate the clutch transmitting torque for two mode-switch processes. Estimation errors were analyzed through compa- ring the estimated and simulated values of the clutch torque. Impact of the noise covariance and the sample time on clutch torque estimation errors were explored. The results show that the developed estimation method can be used to estimate the clutch transmitting torque for HEV with good accura- cy. The results are useful for torque direct control of automatic diaphragm clutches.

Design andtwo-objective simultaneous optimization of torque controller for switched reluctance motor in electric vehicle

In order to reduce the torque ripple,increase the average torque and optimize the drive performance of the switched reluctance motor (SRM),the nonlinear dynamic model of SRM is established in the MATLAB /Simulink environment.The effects of the turn-on and turn-off angles are investigated by the simulation results of the dynamic model,and the function is made among the rotor speed,turn-on angle and turn-off angle.To optimize the torque dynamic performance,the two-objective simultaneous optimization function is proposed by two weight factors.And the optimized turn-on and turn-off angles as functions of rotor speed are developed by using the simultaneous optimization method.Then the optimized torque controller is designed based on the optimized turn-on and turn-off angles.The simulation results show that the optimized torque controller designed in this paper can effectively reduce the torque ripple and increase the average torque,and optimize the torque dynamic performance of the SRM.

Application of direct torque control to electric screw presses for speeding up torque response and reducing starting current

Fast response and stable torque output are crucial to the performance of electric screw presses. This paper describes the design of a direct torque control （DTC） system for speeding up torque response and reducing the starting current of electric screw presses and its application to the J58K series of numerical control electric screw presses with a dual-motor drive. The DTC drive system encompasses speed control, torque reference control, and switching frequency control. Comparison of the DTC dual-AC induction motor drive with corresponding AC servo motor drive showed that for the J58K-315 electric screw press, the DTC drive system attains a higher maximum speed （786 r/min） within a shorter time （1.13 s） during a 250 nun stroke and undergoes smaller rise in temperature （42.0 ℃） in the motor after running for 2 h at a 12 min-1 strike frequency than the AC servo motor drive does （751 r/min within 1.19 s, and 50.6 ℃ rise）. Moreover, the DTC AC induction motor drive, with no need for a tachometer or position encoder to feed back the speed or position of the motor shaft, enjoys increased reliability in a strong-shock work environment.

Multifunctional Measurement System for High Precision Planetary Servo Gearhead

As an essential component of a servo system,mechanical properties of high precision planetary servo gearhead direct influence on the validation,stability and accuracy of the servo control system.However,mechanical properties measurement and assessment for high precision planetary servo gearhead is a time-consuming and tedious work,since current methodologies typically rely on various different specified systems.An integrated multifunctional measurement system SFJC-I is developed,which employs a torque sensor and a laser displacement transducer to simultaneously measure torque applied on servo gearhead and its corresponding torsional deformation.The measurement system depends on the accurate measurement of the relative displacement between input clamping system and output shaft of servo gearhead with a lever-type enlarging mechanism,rather than traditional optical dividing head and optical multisurface prism.Using interchangeable fixture system,the developed system capability to measure almost all series and specifications of high precision planetary servo gearhead is demonstrated.With proposed hardware platform configuration and developed measuring software,mechanical properties such as backlash,torsional stiffness,hysteresis plot and emergency stop torque,can be measured accurately and assessed reliably.A torsion test with standard circular specimen is carried out with the multifunctional measurement system.The result of test shows that the measurement error is within ±3σ and the measurement reliability is more than 99.97%.The problem of accurate measurement and reliable assessment of mechanical properties for high precision planetary servo gearhead is fully solved with the developed multifunctional measurement system.

Design and Optimization of Interior Permanent Magnet(IPM)Motor for Electric Vehicle Applications

This paper explores some design parameters of an interior permanent magnet synchronous motor that contribute to enhancing motor performance.Various geometry parameters such as magnet dimension,machine diameter,stator teeth height,and number of poles are analyzed to compare overall torque,power,and torque ripples in order to select the best design parameters and their ranges.Pyleecan,an open-source software,is used to design and optimize the motor for electric vehicle applications.Following optimization with Non-dominated Sorting Genetic Algorithm(NSGA-Ⅱ),two designs A and B were obtained for two objective functions and the corresponding torque ripples values of the design A and B were later reduced by 32%and 77%.Additionally,the impact of different magnet grades on the output performances is analyzed.

Research on the Stability Control Strategy of Four-Wheel Independent Driving Electric Vehicle

In order to research stability of four-wheel independent driving (4WID) electric vehicle, a torque allocation method based on the tire longitudinal forces optimization distribution is adopted. There are two layers in the controller, which includes the upper layer and the lower layer. In the upper layer, according to the demand of the longitudinal force, PID controller is set up to calculate the additional yaw moment created by yaw rate and side-slip angle. In the lower layer, the additional yaw moment is distributed properly to each wheel limited by several constraints. Carsim is used to build up the vehicle model and MATLAB/Simulink is used to build up the control model and both of them are used to simulate jointly. The result of simulation shows that a torque allocation method based on the tire longitudinal forces optimization distribution can ensure the stability of the vehicle.

Generation and Analysis of Hybrid-Electric Vehicle Transmission Shift Schedules with a Torque Split Algorithm

The increased concern over global climate change and lack of long-term sustainability of fossil fuels in the projected future has prompted further research into advanced alternative fuel vehicles to reduce vehicle emissions and fuel consumption. One of the primary advanced vehicle research areas involves electrification and hybridization of vehicles. As hybrid-electric vehicle technology has advanced, so has the need for more innovative control schemes for hybrid vehicles, including the development and optimization of hybrid powertrain transmission shift schedules. The hybrid shift schedule works in tandem with a cost function-based torque split algorithm that dynamically determines the optimal torque command for the electric motor and engine. The focus of this work is to develop and analyze the benefits and limitations of two different shift schedules for a position-3 (P3) parallel hybrid-electric vehicle. a traditional two-parameter shift schedule that operates as a function of vehicle accelerator position and vehicle speed (state of charge (SOC) independent shift schedule), and a three-parameter shift schedule that also adapts to fluctuations in the state of charge of the high voltage batteries (SOC dependent shift schedule). The shift schedules were generated using an exhaustive search coupled with a fitness function to evaluate all possible vehicle operating points. The generated shift schedules were then tested in the software-in-the-loop (SIL) environment and the vehicle-in-the-loop (VIL) environment and compared to each other, as well as to the stock 8L45 8-speed transmission shift schedule. The results show that both generated shift schedules improved upon the stock transmission shift schedule used in the hybrid powertrain comparing component efficiency, vehicle efficiency, engine fuel economy, and vehicle fuel economy.

Dynamic torque response analysis of IPMSM in flux weakening region for HEV applications

An over-modulation based vector control strategy for interior permanent magnet synchronous machine（ IPMSM） is proposed and investigated. The strategy increases the reference flux weakening voltage to improve efficiency in flux weakening region of IPMSMwith the same dynamic torque response performance in standard SV Mtechnique. The relationship between dynamic torque performance and the reference flux weakening voltage is also discussed. In order to achieve fast and smooth shift process,the torque response must be less than 20 ms in the parallel hybrid electric vehicle（ HEV）,according to this,modeling and experimental studies were carried out. The results show that the proposed strategy can achieve the same dynamic and steady state torque performance with higher reference flux weakening voltage,which means higher efficiency.