为解决传统触屏玻璃运存装置运存效率不足的技术难题,设计了一种新型的高效触屏玻璃运存装置。基于发明问题解决理论(theory of inventive problem solving,TRIZ)开展了触屏玻璃运存装置的结构创新设计和优化,通过九屏幕法、组件功能分...为解决传统触屏玻璃运存装置运存效率不足的技术难题,设计了一种新型的高效触屏玻璃运存装置。基于发明问题解决理论(theory of inventive problem solving,TRIZ)开展了触屏玻璃运存装置的结构创新设计和优化,通过九屏幕法、组件功能分析及因果分析得出了导致现有触屏玻璃装置运存效率不足的根本原因,并综合运用技术矛盾法、物理矛盾法以及物-场模型法得出新型的触屏玻璃运存装置的解决方案;进而结合ANSYS/Workbench有限元分析软件开展了关键部件传送带夹板的有限元校核分析及多目标优化设计,实现了传送带夹板的轻量化设计,并搭建了实物样机,开展了样机性能试验。结果表明:基于TRIZ理论创新设计的触屏玻璃运存装置,运行稳定、次品率低,存储效率可达720片/h,为人工效率的2倍以上,且合格率相对人工提高2.2%,达到生产企业的技术要求,为触屏玻璃生产线的智能化和无人化奠定了装备基础。展开更多
This research is dedicated to assessment of a method that was earlier proposed and developed in order to increase the degree of automation and software involvement into conceptual decision making during design of stru...This research is dedicated to assessment of a method that was earlier proposed and developed in order to increase the degree of automation and software involvement into conceptual decision making during design of structural elements of buildings. Such instruments of the theory of inventive problem solving as contradiction and function analysis and trimming formed the basis of the proposed approach that was realized in a modern building information modeling software. The common logic of the approach is also provided in the article. Qualitative research methods and particularly collecting, analyzing and interpreting data were applied in this research. Firstly, a literature review of indexed journal articles in the field of the study was performed and some trends for possible development of the topic were identified. Secondly, a survey of potential users of the methodology was conducted and analyzed. The questionnaire results showed that the suggested method and its technical realization gained attraction among respondents, however, some of them are rather cautious regarding application of the approach potentials in their practice. The paper ends with evaluation results discussion, conclusion and proposals for further research.展开更多
数控回转工作台是数控机床的重要组成部分,在机械生产制造中起到承载、装夹和定位的作用,广泛应用于机械加工生产的各个领域。机械加工过程中,传统数控回转工作台表面和传动机构缝隙中会聚集大量铁屑。铁屑的聚集不仅影响工作台的回转精...数控回转工作台是数控机床的重要组成部分,在机械生产制造中起到承载、装夹和定位的作用,广泛应用于机械加工生产的各个领域。机械加工过程中,传统数控回转工作台表面和传动机构缝隙中会聚集大量铁屑。铁屑的聚集不仅影响工作台的回转精度,而且降低了工件的加工质量和生产效率,同时存在极大的安全隐患。针对以上问题,文章运用发明问题解决理论(Theory of the Solution of Inventive Problems,TRIZ)问题识别工具对行业应用较广的HG71-HLTK12型卧式数控回转工作台进行分析,发现该型回转工作台存在缺少排屑装置、润滑方式有待改进等问题,进而运用TRIZ问题解决工具对数控回转工作台进行创新设计。创新设计的数控回转工作台具有自动清洁和润滑功能,解决了传统工作台因机械结构、润滑方式缺陷导致的一系列问题,延长了回转工作台的使用寿命,提高了机械零件的加工精度。展开更多
针对城市污水处理厂污泥中的毛发等软纤维物质缠绕堵塞污泥除砂设备筛板这一问题,采用基于发明问题解决理论(Theory of the Solution of Inventive Problems,TRIZ)的功能-三轴分析-原理-物场分析-进化路线构思解决方案。借助CAI工具及...针对城市污水处理厂污泥中的毛发等软纤维物质缠绕堵塞污泥除砂设备筛板这一问题,采用基于发明问题解决理论(Theory of the Solution of Inventive Problems,TRIZ)的功能-三轴分析-原理-物场分析-进化路线构思解决方案。借助CAI工具及知识库、专利库,能够快速查询到其他领域同类问题的解决方案作为参考,通过发现问题、分析问题、解决问题、方案验证4个阶段的创新流程,对于此技术难题得到了防堵塞筛机、筛板增加自清理功能、新的毛发去除装置1、毛发切割装置等解决方法,并通过综合分析评价,认为防堵塞筛机是解决本问题的最佳方案,棒条筛板这一多维开环结构能够有效防止毛发等软纤维物质的缠绕,验证了所构件模型的有效性。展开更多
针对产品生态设计过程中的创新问题,提出一种集成发明问题解决理论(Theory of inventive problem solving,TRIZ)的产品生态设计方法。该方法结合案例库和专利库,利用生态效率要素和TRIZ工程参数关联表构建矛盾矩阵,运用TRIZ工具进行求解...针对产品生态设计过程中的创新问题,提出一种集成发明问题解决理论(Theory of inventive problem solving,TRIZ)的产品生态设计方法。该方法结合案例库和专利库,利用生态效率要素和TRIZ工程参数关联表构建矛盾矩阵,运用TRIZ工具进行求解,并对生成的多个备选方案进行评价,确定最优解。同时研究案例的检索方法以提高检索有效性,分析技术进化趋势以启发设计工程师设计灵感,构建计算机辅助设计系统以弥补人工不足,这些方法都能有效提高生态设计的效率和成功率。通过差速器摩擦片的设计案例验证了该方法的有效性。展开更多
文摘为解决传统触屏玻璃运存装置运存效率不足的技术难题,设计了一种新型的高效触屏玻璃运存装置。基于发明问题解决理论(theory of inventive problem solving,TRIZ)开展了触屏玻璃运存装置的结构创新设计和优化,通过九屏幕法、组件功能分析及因果分析得出了导致现有触屏玻璃装置运存效率不足的根本原因,并综合运用技术矛盾法、物理矛盾法以及物-场模型法得出新型的触屏玻璃运存装置的解决方案;进而结合ANSYS/Workbench有限元分析软件开展了关键部件传送带夹板的有限元校核分析及多目标优化设计,实现了传送带夹板的轻量化设计,并搭建了实物样机,开展了样机性能试验。结果表明:基于TRIZ理论创新设计的触屏玻璃运存装置,运行稳定、次品率低,存储效率可达720片/h,为人工效率的2倍以上,且合格率相对人工提高2.2%,达到生产企业的技术要求,为触屏玻璃生产线的智能化和无人化奠定了装备基础。
文摘This research is dedicated to assessment of a method that was earlier proposed and developed in order to increase the degree of automation and software involvement into conceptual decision making during design of structural elements of buildings. Such instruments of the theory of inventive problem solving as contradiction and function analysis and trimming formed the basis of the proposed approach that was realized in a modern building information modeling software. The common logic of the approach is also provided in the article. Qualitative research methods and particularly collecting, analyzing and interpreting data were applied in this research. Firstly, a literature review of indexed journal articles in the field of the study was performed and some trends for possible development of the topic were identified. Secondly, a survey of potential users of the methodology was conducted and analyzed. The questionnaire results showed that the suggested method and its technical realization gained attraction among respondents, however, some of them are rather cautious regarding application of the approach potentials in their practice. The paper ends with evaluation results discussion, conclusion and proposals for further research.
文摘数控回转工作台是数控机床的重要组成部分,在机械生产制造中起到承载、装夹和定位的作用,广泛应用于机械加工生产的各个领域。机械加工过程中,传统数控回转工作台表面和传动机构缝隙中会聚集大量铁屑。铁屑的聚集不仅影响工作台的回转精度,而且降低了工件的加工质量和生产效率,同时存在极大的安全隐患。针对以上问题,文章运用发明问题解决理论(Theory of the Solution of Inventive Problems,TRIZ)问题识别工具对行业应用较广的HG71-HLTK12型卧式数控回转工作台进行分析,发现该型回转工作台存在缺少排屑装置、润滑方式有待改进等问题,进而运用TRIZ问题解决工具对数控回转工作台进行创新设计。创新设计的数控回转工作台具有自动清洁和润滑功能,解决了传统工作台因机械结构、润滑方式缺陷导致的一系列问题,延长了回转工作台的使用寿命,提高了机械零件的加工精度。
文摘针对城市污水处理厂污泥中的毛发等软纤维物质缠绕堵塞污泥除砂设备筛板这一问题,采用基于发明问题解决理论(Theory of the Solution of Inventive Problems,TRIZ)的功能-三轴分析-原理-物场分析-进化路线构思解决方案。借助CAI工具及知识库、专利库,能够快速查询到其他领域同类问题的解决方案作为参考,通过发现问题、分析问题、解决问题、方案验证4个阶段的创新流程,对于此技术难题得到了防堵塞筛机、筛板增加自清理功能、新的毛发去除装置1、毛发切割装置等解决方法,并通过综合分析评价,认为防堵塞筛机是解决本问题的最佳方案,棒条筛板这一多维开环结构能够有效防止毛发等软纤维物质的缠绕,验证了所构件模型的有效性。
文摘针对产品生态设计过程中的创新问题,提出一种集成发明问题解决理论(Theory of inventive problem solving,TRIZ)的产品生态设计方法。该方法结合案例库和专利库,利用生态效率要素和TRIZ工程参数关联表构建矛盾矩阵,运用TRIZ工具进行求解,并对生成的多个备选方案进行评价,确定最优解。同时研究案例的检索方法以提高检索有效性,分析技术进化趋势以启发设计工程师设计灵感,构建计算机辅助设计系统以弥补人工不足,这些方法都能有效提高生态设计的效率和成功率。通过差速器摩擦片的设计案例验证了该方法的有效性。
