Preparation of Ultra-light Xonotlite Thermal Insulation Material Using Carbide Slag

Using carbide slag as the calcareous materials, xonotlite thermal insulation material was successfully prepared via dynamic hydrothermal synthesis. The experimental results show that the xonotlite thermal insulation material is made up of large numbers of ＂chestnut bur shape＂ particles. Optimum conditions of calcination temperature of carbide slag, synthesis reaction temperature and time, stirring rate, CaO/SiO2 mol ratio, water/solid weight ratio, amount of fiberglass, molding pressures, dryness temperatures and the presence of dispersant （glycol and polyvinyl alcohol） favor the preparation of xonotlite thermal insulation material. The evaluation of xonotlite thermal insulation material reveals that the product is ultra-light and excellent in physical performances. Such a little amount of impurities in carbide slag has no effect on the phase, morphology, stability at high temperature and physical performances of products.

Carbon foams prepared from coal tar pitch for building thermal insulation material with low cost

A new approach is provided to resolve the large-scale applications of coal tar pitch. Carbon foams with uniform pore size are prepared at the foaming pressure of normal pressure using coal tar pitch as raw materials. The physical and chemical performance of high softening point pitch(HSPP) can be regulated by vacuumizing owing to the cooperation of vacuumizing and polycondensation. Results indicate that the optimum softening point and weight ratio of quinoline insoluble are about 292℃ and 65.7%, respectively. And the optimum viscosity of HSPP during the foaming process is distributed in the range of 1000-10000 Pa·s. The resultant carbon foam exhibits excellent performance, such as uniform pore structure, high compressive strength(4.7 MPa), low thermal conductivity(0.07 W·m^(-1) ·K^(-1)), specially, it cannot be fired under the high temperature of 1200 ℃.Thus, this kind of carbon foam is a potential candidate for thermal insulation material applied in energy saving building.

Preparation and Properties of TiO2-Coated Hollow Glass Microspheres as Thermal Insulation Materials for Energy-Saving Buildings

A hollow glass microsphere(HGM)/TiO2 composite hollow sphere was successfully prepared via a simple precipitation method.The TiO2 coating layers grew on the surface of the HGMs that range from 20 to 50μm in diameter as nanoparticles with the formation of the SiO Ti bonds.The growth mechanism accounting for the formation of the TiO2 nanolayers was proposed.The morphology,composition,thermal insulation properties,and visible-near infrared(VIS-NIR)refl ectance of the HGMs/TiO2 composite hollow spheres were characterized.The VIS-NIR reflectance of the HGMs/TiO2 composite hollow spheres increased by more than 30%compared to raw HGMs.The thermal conductivity of the particles is 0.058 W/(m K).The result indicates that the VIS-NIR reflectance of the composite hollow spheres is strongly influenced by the coating of TiO2.The composite hollow spheres were used as the main functional filler to prepare the organic-inorganic composite coatings.The glass substrates coated by the organic-inorganic coatings had lower thermal conductivity and higher near infrared reflectivity.Therefore,the HGMs/TiO2 composite hollow spheres can reflect most of the solar energy and effectively keep out the heat as a thermal insulation coating for energy-saving constructions.

Porous high-entropy rare-earth phosphate(REPO_(4),RE=La,Sm,Eu,Ce,Pr and Gd)ceramics with excellent thermal insulation performance via pore structure tailoring

Thermal insulation materials play an increasingly important role in protecting mechanical parts functioning at high temperatures.In this study,a new porous high-entropy(La_(1/6)Ce_(1/6)Pr_(1/6)Sm_(1/6)Eu_(1/6)Gd_(1/6))PO_(4)(HE(6RE_(1/6))PO_(4))ceramics was prepared by combining the high-entropy method with the pore-forming agent method and the effect of different starch contents(0–60vol%)on this ceramic properties was systematically investigated.The results show that the porous HE(6RE_(1/6))PO_(4)ceramics with 60vol%starch exhibit the lowest thermal conductivity of 0.061 W·m^(-1)·K^(-1)at room temperature and good pore structure stability with a linear shrinkage of approximately1.67%.Moreover,the effect of large regular spherical pores(>10μm)on its thermal insulation performance was discussed,and an optimal thermal conductivity prediction model was screened.The superior properties of the prepared porous HE(6RE_(1/6))PO_(4)ceramics allow them to be promising insulation materials in the future.

Performance of aerogel as a thermal insulation material towards a sustainable design of residential buildings for tropical climates in Nigeria

The building sector accounts for nearly 40%of global energy consumption.In Nigeria,more than two-thirds of the consumption comes from residential buildings.Energy efficiency measures through the adoption of insulation materials are tools that could crash the peak demand of energy in buildings while improving its thermal comfort and aerogel is considered as the most effective material for insulation,owing to its unique thermal properties.In this paper,we present the performance of aerogel as a thermal insulation material towards a sustainable design of residential buildings for tropical climates in Nigeria.First,a typical residential building in the tropical region was modeled with conventional materials utilized in the region and was later modified through the application of aerogel material on various surfaces of the model.A whole building energy simulation was then carried out in each variation and the outcome was compared to effectively conclude on the significance of aerogel in terms of thermal comfort improvement and energy consumption reduction.Results show that aerogel had the highest influence when inserted in the attic and floor slabs of the designed model.A reduction of more than 6%was attained in the recorded indoor mean air and operative temperatures while still maintaining an acceptable humidity range.Concerning energy consumption,a reduction of more than 15%was achieved.However,the high price of aerogel may hinder its application on the studied building but could be a good investment where climate change and sustainability are of high importance and less concern is given to expenditure.Aerogel demonstrated significant potential with respect to both thermal comfort improvement and energy consumption reduction on the designed model.The outcome of the study is hoped to serve as a base reference for the insulation of residential buildings with similar climate and characteristics to the adopted case building.

Research on non-steam-cured and non-fired fly-ash thermal insulating materials

A thermal insulating material is synthesized via a non-steam-cured and non-fired route by using fly-ash, sorel cement and hydrogen peroxide solution as raw material. Properties such as apparent density, compressive strength, bending strength, thermal conductivity, water resistance, and thermal tolerance of this matrial are studied, some influencing factors on its performance discussed. This material has an apparent density of 360 kg/m^3, a compressive strength of 1.86 MPa, a thermal conduction coefficient of 0.072 W/（m·K）, a softening coefficient of 0.55, and a thermal tolerant temperature of 300 ℃. Test results show that this material is light in weight, of high strength, and good thermal insulation. In addition, neither steam-curing nor sintering is needed in producing it. Further more, large amount of fly ash is used in this material, making it a low cost and environment-friendly building material.

Preparation of Nanoporous Thermal Insulating Materials and Their Application as Ladle Linings

The nanoporous thermal insulating material was prepared by using fumed silica,SiC powder and glass fiber as starting materials,the appropriate thickness of the nanoporous thermal insulating material lined in ladle was discussed by the simulation method,and the effect of its application as ladle lining was investigated.The results show that the thermal conductivity of the nanoporous thermal insulating material prepared in composition of fumed silica： SiC powder： glass fiber =75： 20：5 （in mass） is 0.023 W · m^-1 · K^-1 at 1 000 ℃,the appropriate thickness of the nanoporous thermal insulating material lined in ladle is ≤ 5 mm and the average temperature of the ladle outside surface when lined with the nanoporous thermal insulating material is 95 ℃ lower than that with the ordinary thermal insulating material.

Hollow glass microspheres/silicone rubber composite materials toward materials for high performance deep in-situ temperaturepreserved coring

Deep petroleum resources are stored under high temperature and pressure conditions,with the temperature having a significant influence on the properties of rocks.Deep in-situ temperature-preserved coring(ITP-coring)devices were developed to assess deep petroleum reserves accurately.Herein,hollow glass microspheres(HGMs)/silicone rubber(SR)composites that exhibit excellent thermal insulation properties were prepared as thermal insulation materials for deep ITP-coring devices.The mechanism and process of heat transfer in the composites were explored,as well as their other properties.The results show that the HGMs exhibit good compatibility with the SR matrix.When the volume fraction of the HGMs is increased to 50%,the density of the HGMs/SR composites is reduced from 0.97 to 0.56 g/cm^(3).The HGMs filler introduces large voids into the composites,reducing their thermal conductivity to 0.11 W/m·K.The addition of HGMs into the composites further enhances the thermal stability of the SR,wherein the higher the HGMs filler content,the better the thermal stability of the composites.HGMs significantly enhance the mechanical strength of the SR.HGMs increase the compressive strength of the composites by 828%and the tensile strength by 164%.Overall,HGMs improve the thermal insulation,pressure resistance,and thermal stability of HGMs/SR composites.

Numerical optimization on differential adjusting measures for asymmetrical degenerated warm permafrost railway embankment

Affected by climate warming and shady–sunny slope effect,the permafrost foundation under the railway is undergoing a significant asymmetric degradation process;research on the corresponding regulating or strengthening measures is urgently needed.Based on a well developed of numerical model,we analyzed the‘thermal repair’effect of three redesigned differential thermal reinforcement on the partially degraded permafrost embankment with steps.The results show that,when used as a strengthening measure,the method of laying crushed rock revetment(CRR)with different thicknesses on the sunny and shady slopes cannot completely eliminate the residual warm permafrost regions formed in the previous thermal erosion.When the TCRR scheme is adopted for reinforcement,although horizontal region from the evaporation section of thermosyphones(TPCTs)to the right side of the embankment is remarkably cooled,permafrost under the sunny slope is still deteriorating.In the long run,both ETCRR and TCECRR reinforcement schemes can produce a large range of‘cold core’right below the whole embankment.However,from the perspective of the simultaneous functioning range and cold storage capacity,the TCECRR scheme is signally more efficient.The thermal insulation materials in the above composite strengthening measures can not only resist the heat input in the warm season,but also improve their working efficiency by maintaining the temperature difference between the evaporation section of the heat pipe and the external environment in cold season.The addition of crushed rock revetment in TCECRR has played its thermal semiconductor effect and further improved the comprehensive thermal repair efficiency of the composite measures.