A novel route to enhance high-temperature mechanical property and thermal shock resistance of low-carbon Mgo-C bricks by introducing ZrSiO_(4)

Conventional MgO-C bricks(graphite content>14 wt.%)produce a great deal of greenhouse gas emission,while low-carbon MgO-C bricks have serious thermal shock resistance during high-temperature service.To enhance the high-temperature mechanical property and thermal shock resistance of low-carbon MgO-C bricks,a novel route of introducing ZrSiO_(4) powder into low-carbon MgO-C bricks was reported in such refractories with 2 wt.% flaky graphite.The results indicate that the low-carbon MgO-C brick with 0.5 wt.%ZrSiO_(4) addition has the maximum hot modulus of rupture at 1400℃ and the corresponding specimen fired in the carbon embedded atmosphere has the maximum residual strength ratio(98.6%)after three thermal shock cycles.It is found that some needle-like AlON and plate-like Al_(2)O_(3)-ZrO_(2) composites were in situ formed in the matrices after the low-carbon MgO-C bricks were coked at 1400℃,which can enhance the high-temperature mechanical property and thermal shock resistance due to the effect of fiber toughening and particle toughening.Moreover,CO_(2) emission of the newly developed low-carbon MgO-C bricks is reduced by 58.3% per ton steel after using them as the working lining of a 90 t vacuum oxygen decarburization ladle.

Synthesis and Characterization of Fluorinated Polyurethane Containing Carborane in the Main Chain: Thermal, Mechanical and Chemical Resistance Properties

In this study, two fluorinated polyurethanes（FPU） containing carborane groups in the main chains were firstly designed and synthesized via the reaction of hexamethylene diisocyanate trimer（HDI trimer） with fluorinated polyesters（CFPETs） having hydroxyl-terminated carborane groups at room temperature. The structures of carborane fluorinated polyesters（CFPETs） and polyurethanes（CFPUs） were characterized by gel permeation chromatography（GPC）, Fourier transform infrared（FTIR） spectroscopy and nuclear magnetic resonance（NMR） measurements. The thermal stability, mechanical properties, Shore A hardness, solvent resistance and acid-alkali resistance of the carborane fluorinated polyurethane films were also studied. Thermogravimetric analysis（TGA） tests manifested that the introduction of carborane groups into the main chain of fluorinated polyurethane endowed the obtained fluorinated polyurethane with excellent thermal stability. The thermal decomposition temperature of carborane fluorinated polyurethane（CFPU） increased by 190 °C compared with that of the carborane-free fluorinated polyurethane（FPU）. Even at 800 °C, CFPU showed the char yield of 66.5%, which was higher than that of FPU（34.3%）. The carborane-containing fluorinated polyurethanes also showed excellent chemical resistance and prominent mechanical property even after the cured films being immersed into Jet aircraft oil or 37% HCl for 168 h or at high temperature（700 °C）. It is found that the structural characteristics of carborane group and the compacted structure of CFPU effectively improve the thermal stability, mechanical property, solvent resistance and acid-alkali resistance of the carborane-free fluorinated polyurethane. These excellent properties make CFPU as the useful raw materials to prepare the high temperature resistant coatings or adhesives for automotive engines, engine or fuel tank of aircraft and other equipment working in high-temperature or high concentrations of acid-alkali environments.

Synthesis of N-Alkane Mixture Microcapsule and Its Application in Low-Temperature Protective Fabric

We investigated synthesis and characterization of melamine-urea-formaldehyde（MUF） microcapsules containing n-alkane mixture as phase change core material for thermal energy storage and low-temperature protection. The phase change microcapsules（microPCMs） were prepared by an in situ polymerization using sodium dodecyl sulfate（SDS） and polyvinyl alcohol（PVA） as emulsifiers. Surface morphology, particle size, chemical structure, and thermal properties of microPCMs were, respectively, characterized by using scanning electron microscopy（SEM）, field emission scanning electron microscopy（FESEM）, Fourier transform infrared spectroscopy（FT-IR）, differential scanning calorimetry（DSC）, and thermal gravimetric analysis（TGA）. Low-temperature resistance performances were measured at-15,-30,-45, and-60 ℃ after microPCMs were coated on a cotton fabric by foaming technology. The results showed that spherical microPCMs had 4.4 μm diameter and 100 nm wall thickness. The melting and freezing temperatures and the latent heats of the microPCMs were determined as 28.9 and 29.6 ℃ as well as 110.0 and 115.7 J/g, respectively. Encapsulation of n-alkane mixture achieved 84.9 %. TGA analysis indicated that the microPCMs had good chemical stability below 250 ℃. The results showed that the microencapsulated n-alkane mixture had good energy storage potential. After the addition of 10 % microPCMs, low-temperature resistance duration was prolonged by 126.9%, 145.5%, 128.6%, and 87.5% in environment of-15,-30,-45 and-60 ℃, respectively as compared to pure fabric. Based on the results, phase change microcapsule plays an effective role in lowtemperature protection field for the human body.

Synthesis of a novel naphthyl-based self-catalyzed phthalonitrile polymer

A novel naphthyl-based self-catalyzed phthalonitrile monomer was prepared via nucleophilic displacement reaction. The structure was characterized by Fourier infrared spectrum （FT-IR） and nuclear magnetic resonance （^1H NMR）. The polymerization mechanism was explored. Thermal properties were characterized by differential scanning calorimetry （DSC） and thermogravimetric analysis （TGA）, which demonstrated self-promoted behavior and excellent heat resistance.