A mathematical model to calculate the size and distribution of microporosities was studied and coupled with a stochastic microstructure evolution model. The model incorporates various solidification phenomena such as ...A mathematical model to calculate the size and distribution of microporosities was studied and coupled with a stochastic microstructure evolution model. The model incorporates various solidification phenomena such as grain structure evolution, solidification shrinkage, interdendritic fluid flow and formation and growth of pores during solidification processes. The nucleation and growth of grains were modeled with a cellular automaton method that utilizes the results from a macro scale modeling of the solidification process. Experiments were made to validate the proposed models. The calculated results of aluminum alloy castings agreed with the experimental measurements.展开更多
We simulate the evolution of hydrogen concentration and gas pore formation as equiaxed dendrites grow during solidification of a hypoeutectic aluminum-silicon(Al-Si)alloy.The applied lattice Boltzmann-cellular automat...We simulate the evolution of hydrogen concentration and gas pore formation as equiaxed dendrites grow during solidification of a hypoeutectic aluminum-silicon(Al-Si)alloy.The applied lattice Boltzmann-cellular automaton-finite difference model incorporates the physical mechanisms of solute and hydrogen partitioning on the solid/liquid interface,as well as the transports of solute and hydrogen.After the quantitative validation by the simulation of capillary intrusion,the model is utilized to investigate the growth of the equiaxed dendrites and hydrogen porosity formation for an Al-(5 wt.%)Si alloy under different solidification conditions.The simulation data reveal that the gas pores favorably nucleate in the corners surrounded by the nearby dendrite arms.Then,the gas pores grow in a competitive mode.With the cooling rate increasing,the competition among different growing gas pores is found to be hindered,which accordingly increases the pore number density in the final solidification microstructure.In the late solidification stage,even though the solid fraction is increasing,the mean concentration of hydrogen in the residue melt tends to be constant,corresponding to a dynamic equilibrium state of hydrogen concentration in liquid.As the cooling rate increases or the initial hydrogen concentration decreases,the temperature of gas pore nucleation,the porosity fraction,and the mean porosity size decrease,whilst the mean hydrogen concentration in liquid increases in the late solidification stage.The simulated data present identical trends with the experimental results reported in literature.展开更多
During the direct chill(DC)casting process,primary cooling from the mold and bottom block,and secondary cooling from the waterjets produce a concave solid shell.The depth of this liquid pocket and mushy zone not only ...During the direct chill(DC)casting process,primary cooling from the mold and bottom block,and secondary cooling from the waterjets produce a concave solid shell.The depth of this liquid pocket and mushy zone not only depends on the solidification range of the alloy but also the boundary conditions such as cooling rates.Al-Li alloys solidify in a long solidification range increasing the susceptibility of porosity nucleation in the semi-solid region.In this study,the effects of cooling rate on the porosity formation were quantified for the large ingot casting using X-ray computed tomography(XCT).By characterizing pore size distributions at four different cooling conditions,the correlation between the mechanical properties at both room and high temperatures and the microstructure features was identified.The constitutive equations were constructed.It is found that increasing the cooling rate reduces the grain size,increases the number density of micropores,and minimizes the number of large pores,thereby improving the mechanical performance.Therefore,long mushy zones and deep liquid pockets in Al-Li alloys can be effectively controlled by controlling the boundary conditions of the DC casting solidification process,thereby obtaining castings with excellent mechanical properties.展开更多
Enhancing the water permeation while maintaining high salt rejection of existing reverse osmosis(RO)membranes remains a considerable challenge.Herein,we proposed to introduce polymer of intrinsic microporosity,PIM-1,i...Enhancing the water permeation while maintaining high salt rejection of existing reverse osmosis(RO)membranes remains a considerable challenge.Herein,we proposed to introduce polymer of intrinsic microporosity,PIM-1,into the selective layer of reverse osmosis membranes to break the trade-off effect between permeability and selectivity.A water-soluble a-LPIM-1 of low-molecular-weight and hydroxyl terminals was synthesized.These designed characteristics endowed it with high solubility and reactivity.Then it was mixed with m-phenylenediamine and together served as aqueous monomer to react with organic monomer of trimesoyl chloride via interfacial polymerization.The characterization results exhibited that more“nodule”rather than“leaf”structure formed on RO membrane surface,which indicated that the introduction of the high free-volume of a-LPIM-1 with three dimensional twisted and folded structure into the selective layer effectively caused the frustrated packing between polymer chains.In virtue of this effect,even with reduced surface roughness and unchanged layer thickness,the water permeability of prepared reverse osmosis membranes increased 2.1 times to 62.8 L·m^(-2)·h^(-1) with acceptable Na Cl rejection of 97.6%.This attempt developed a new strategy to break the trade-off effect faced by traditional polyamide reverse osmosis membranes.展开更多
Polymers of intrinsic microporosity shows great potential for dye adsorption and magnetic Fe_(3)O_(4) are easy to be separated.In this work,hydrolyzed polymers of intrinsic microporosity-1/Fe_(3)O_(4) composite adsorb...Polymers of intrinsic microporosity shows great potential for dye adsorption and magnetic Fe_(3)O_(4) are easy to be separated.In this work,hydrolyzed polymers of intrinsic microporosity-1/Fe_(3)O_(4) composite adsorbents were prepared by phase inversion and hydrolysis process for cationic dye adsorption.The chemical structure and morphology of the composite adsorbents were systematically characterized by several characterization methods.Using methylene blue as the target dye,the influences of solution pH,contact time,initial dye concentration,and system temperature on the methylene blue adsorption process were investigated.The incorporation of Fe_(3)O_(4) particle into hydrolyzed polymers of intrinsic microporosity-1 endow the adsorbent with high magnetic saturation(20.7 emu·g^(–1))which allows the rapid separation of the adsorbent.Furthermore,the adsorption process was simulated by adsorption kinetics,isotherms and thermodynamics to gain insight onto the intrinsic adsorption mechanism.In addition,the composite adsorbents are able to selectively adsorb cationic dyes from mixed dyes solution.Hydrolyzed polymers of intrinsic microporosity/Fe_(3)O_(4) shows only a slight decrease for methylene blue adsorption after 10 adsorption/regeneration cycles,demonstrating the outstanding regeneration performance.The high adsorption capacity,outstanding regeneration ability,together with simple preparation method,endow the composite adsorbents great potential for selective removal of cationic dyes in wastewater system.展开更多
基金supported by the key project of NSFC(59990470-3)State Significant Fundamental Research Program of MOST(G2000067208-3).
文摘A mathematical model to calculate the size and distribution of microporosities was studied and coupled with a stochastic microstructure evolution model. The model incorporates various solidification phenomena such as grain structure evolution, solidification shrinkage, interdendritic fluid flow and formation and growth of pores during solidification processes. The nucleation and growth of grains were modeled with a cellular automaton method that utilizes the results from a macro scale modeling of the solidification process. Experiments were made to validate the proposed models. The calculated results of aluminum alloy castings agreed with the experimental measurements.
基金Project supported by the National Natural Science Foundation of China(Grant No.51901148)the Fund of the State Key Laboratory of Solidification Processing(Northwestern Polytechnical University),China(Grant No.SKLSP202006)the State Key Lab of Advanced Metals and Materials(University of Science and Technology Beijing),China(Grant No.2019-Z15).
文摘We simulate the evolution of hydrogen concentration and gas pore formation as equiaxed dendrites grow during solidification of a hypoeutectic aluminum-silicon(Al-Si)alloy.The applied lattice Boltzmann-cellular automaton-finite difference model incorporates the physical mechanisms of solute and hydrogen partitioning on the solid/liquid interface,as well as the transports of solute and hydrogen.After the quantitative validation by the simulation of capillary intrusion,the model is utilized to investigate the growth of the equiaxed dendrites and hydrogen porosity formation for an Al-(5 wt.%)Si alloy under different solidification conditions.The simulation data reveal that the gas pores favorably nucleate in the corners surrounded by the nearby dendrite arms.Then,the gas pores grow in a competitive mode.With the cooling rate increasing,the competition among different growing gas pores is found to be hindered,which accordingly increases the pore number density in the final solidification microstructure.In the late solidification stage,even though the solid fraction is increasing,the mean concentration of hydrogen in the residue melt tends to be constant,corresponding to a dynamic equilibrium state of hydrogen concentration in liquid.As the cooling rate increases or the initial hydrogen concentration decreases,the temperature of gas pore nucleation,the porosity fraction,and the mean porosity size decrease,whilst the mean hydrogen concentration in liquid increases in the late solidification stage.The simulated data present identical trends with the experimental results reported in literature.
基金supported by the National Natural Science Foundation of China(Project number:52073030).
文摘During the direct chill(DC)casting process,primary cooling from the mold and bottom block,and secondary cooling from the waterjets produce a concave solid shell.The depth of this liquid pocket and mushy zone not only depends on the solidification range of the alloy but also the boundary conditions such as cooling rates.Al-Li alloys solidify in a long solidification range increasing the susceptibility of porosity nucleation in the semi-solid region.In this study,the effects of cooling rate on the porosity formation were quantified for the large ingot casting using X-ray computed tomography(XCT).By characterizing pore size distributions at four different cooling conditions,the correlation between the mechanical properties at both room and high temperatures and the microstructure features was identified.The constitutive equations were constructed.It is found that increasing the cooling rate reduces the grain size,increases the number density of micropores,and minimizes the number of large pores,thereby improving the mechanical performance.Therefore,long mushy zones and deep liquid pockets in Al-Li alloys can be effectively controlled by controlling the boundary conditions of the DC casting solidification process,thereby obtaining castings with excellent mechanical properties.
基金supported by Zhejiang Provincial Natural Science Foundation of China (LZ20B060001)National Natural Science Foundation of China (22008208&21908192)China Postdoctoral Science Foundation (2019TQ0276)。
文摘Enhancing the water permeation while maintaining high salt rejection of existing reverse osmosis(RO)membranes remains a considerable challenge.Herein,we proposed to introduce polymer of intrinsic microporosity,PIM-1,into the selective layer of reverse osmosis membranes to break the trade-off effect between permeability and selectivity.A water-soluble a-LPIM-1 of low-molecular-weight and hydroxyl terminals was synthesized.These designed characteristics endowed it with high solubility and reactivity.Then it was mixed with m-phenylenediamine and together served as aqueous monomer to react with organic monomer of trimesoyl chloride via interfacial polymerization.The characterization results exhibited that more“nodule”rather than“leaf”structure formed on RO membrane surface,which indicated that the introduction of the high free-volume of a-LPIM-1 with three dimensional twisted and folded structure into the selective layer effectively caused the frustrated packing between polymer chains.In virtue of this effect,even with reduced surface roughness and unchanged layer thickness,the water permeability of prepared reverse osmosis membranes increased 2.1 times to 62.8 L·m^(-2)·h^(-1) with acceptable Na Cl rejection of 97.6%.This attempt developed a new strategy to break the trade-off effect faced by traditional polyamide reverse osmosis membranes.
基金supported by the National Natural Science Foundation of China(Grant Nos.22178327 and 52003250)China Postdoctoral Science Foundation(Grant No.2020M682351)+1 种基金Excellent Youth Foundation of Henan Scientific Committee(Grant No.222300420018)Key Scientific Research Project of Universities in Henan Province(Grant No.21zx006).
文摘Polymers of intrinsic microporosity shows great potential for dye adsorption and magnetic Fe_(3)O_(4) are easy to be separated.In this work,hydrolyzed polymers of intrinsic microporosity-1/Fe_(3)O_(4) composite adsorbents were prepared by phase inversion and hydrolysis process for cationic dye adsorption.The chemical structure and morphology of the composite adsorbents were systematically characterized by several characterization methods.Using methylene blue as the target dye,the influences of solution pH,contact time,initial dye concentration,and system temperature on the methylene blue adsorption process were investigated.The incorporation of Fe_(3)O_(4) particle into hydrolyzed polymers of intrinsic microporosity-1 endow the adsorbent with high magnetic saturation(20.7 emu·g^(–1))which allows the rapid separation of the adsorbent.Furthermore,the adsorption process was simulated by adsorption kinetics,isotherms and thermodynamics to gain insight onto the intrinsic adsorption mechanism.In addition,the composite adsorbents are able to selectively adsorb cationic dyes from mixed dyes solution.Hydrolyzed polymers of intrinsic microporosity/Fe_(3)O_(4) shows only a slight decrease for methylene blue adsorption after 10 adsorption/regeneration cycles,demonstrating the outstanding regeneration performance.The high adsorption capacity,outstanding regeneration ability,together with simple preparation method,endow the composite adsorbents great potential for selective removal of cationic dyes in wastewater system.
