Microstructure and Wear Behaviour of Laser-Induced Thermite Reaction Al_2O_3 Ceramic Coatings on Pure Aluminum and AA7075 Aluminum Alloy

Wear-resistant laser-induced thermite reaction Al2O3 ceramic coatings can be fabricated on pure Al and AA7075 aluminum alloy by laser cladding （one-step method） and laser cladding followed by laser re-melting （two-step method） using mixed powders CuO-Al-SiO2 in order to improve the wear properties of aluminum and aluminum alloy, respectively. The microstructure of the coatings was characterized by scanning electron microscopy （SEM） and X-ray diffraction （XRD）. The wear resistance of the coatings was evaluated under dry sliding wear test condition at room temperature. Owing to the presence of hard α-Al2O3 and γ-Al2O3 phases, the coatings exhibited excellent wear resistance. In addition, the wear resistance of the coatings fabricated by two-step method is superior to that of the coatings fabricated by one-step method.

Fabrication of an r-Al_2Ti intermetallic matrix composite reinforced with α-Al_2O_3 ceramic by discontinuous mechanical milling for thermite reaction

In this study, a powder mixture with an Al/TiO2 molar ratio of 10/3 was used to form an r-Al2Ti intermetallic matrix composite （IMC） reinforced with α-Al2O3 ceramic by a novel milling technique, called discontinuous mechanical milling （DMM） instead of milling and ignition of the produced thermite. The results of energy dispersive X-ray spectroscopy （EDX） and X-ray diffraction （XRD） of samples with varying milling time indicate that this fabrication process requires considerable mechanical energy. It is shown that Al2Ti-α-Al2O3 IMC with small grain size was produced by DMM after 15 h of ball milling. Peaks for γ-TLA1 as well as Al2Ti and Al2O3 are observed in XRD patterns after DMM followed by heat treatment. The microhardness of the DMM-treated composite produced after heat treatment was higher than Hv 700.

Microstructure and Wear Behaviour of Laser-induced Thermite Reaction Al_2O_3 Ceramic Coating on AA7075 Aluminum Alloy

The microstructure and wear behaviour of the thermite reaction coating produced by the hybrid laser claddingremelting on AA7075 aluminum alloy for the systems of Al-CuO-SiO2, Al-Cr2O3-SiO2, Al-Fe2O3-SiO2, and Al-TiO2-SiO2 were studied. The results of the X-ray diffraction （XRD） analysis show that in all the four reaction coatings, α-Al2O3 and γ-Al2O3 phases were present at the top surface, together with various intermetallic phases, the corresponding reduced metal and Al phase in the fusion zone. Under the dry sliding condition, the wear resistance, in terms of weight loss, of the laser-clad specimens was considerably higher than that of the untreated specimen. The predominant wear mechanism of the former specimens was abrasive wear, while for the latter, it was the adhesive wear that prevailed.

Chemical Reaction of In-situ Processing of NiAl/Al_2O_3 Composite by Using Thermite Reaction

NiAl/Al2O3 composite were synthesized by thermite reaction of nickel oxide and aluminum powder mixtures.The phase,the microstructure of the composite,as well as the thermite reaction mechanism,were investigated by X-ray diffractomety（XRD0,scanning electron microscopy（SEM） combined with differential scanning calorimetry（DSC）.The experimental results show that the thermite reaction leads to the interpenetrating network structure of NiAl/Al2O3 at 1223K for 60min and the chemical reaction apparent activation energy is Eap=166.960±13.496kJ·mol^-1 in the NiO/Al system.

Enhancing energetic performance of metal-organic complex-based metastable energetic nanocomposites by spray crystallization

Energetic metal-organic complexes have been involved in nanothermites as novel oxidants.However,the existing preparation methods often lead to mixing inhomogeneity and small contact area of ingredients,the reactivity and functionality of the novel energetic nanocomposites are still limited.In this work,spray crystallization(SC)method was used to prepare novel energetic nanocomposites,the high-energy metal-organic complex[Ni(CHZ)_(3)](ClO_(4))_(2)(CHZ=1,3-diaminourea)was composited with nanoaluminum(n-Al).Results showed that n-Al/[Ni(CH_(2))_(3)](ClO_(4))_(2)energetic nanocomposites prepared by SC method increased heat release to 2977.6 J/g and peak pressure to 3.91 MPa with higher pressurization rate(1324.06 MPa/s),decreased sensitivity thresholds(>100 mJ)to electrostatic discharge(ESD)and enhanced detonation ability compared with[Ni(CHZ)_(3)](ClO_(4))_(2)alone and physically mixed(PM)n-Al/[Ni(CHZ)_(3)](ClO_(4))_(2).These results proved that it is significant to introduce energetic metal-organic complexes with inherent high energy in new-concept n-Al/energetic metal-organic complexes nanocomposites through SC method for a better performance of its application.

Combustion characteristics of aluminium-iron oxide in SHS-gravitational process

In order to get high quality of products, the combustion of aluminium-ironoxide thermite in SHS-gravitational process must be under control. The effects of thermite fillingdensity, hole in thermite and inclined angle of pipe on combustion rate were studied. It shows thatthe combustion rate decreases with the decrease of filling density. The thermite combusts downwardsthe pipe much more quickly if there are holes in the thermite. And the combustion rate increaseswith the increase of the inclined angle of pipe. The experiment results show that the combustion ofthermite is predominantly controlled by gas phase reaction, which is attributed to the hightemperature of the thermite combustion.