In this paper, cold simulation experiments and numerical calculations are conducted to predict 3 D flow field aerodynamics for an oil furnace after being retrofitted due to its fuel variation. K ε model and SIMPLE ...In this paper, cold simulation experiments and numerical calculations are conducted to predict 3 D flow field aerodynamics for an oil furnace after being retrofitted due to its fuel variation. K ε model and SIMPLE program under body fit coordination (BFC) system, in which TTM non orthogonal method is used to control the irregular geometric boundary, are adopted to solve the control equations. Model tests are conducted to check the calculation results, showing that they are in agreement with each other. Three different alternatives with different side window locations are also calculated to optimize the designs. The field retrofitting results show that the combination of cold tests with numerical calculations has prosperous application in retrofitting or renewing medium and small boilers.展开更多
在碳达峰、碳中和背景下,发展燃煤与生物质耦合发电是加快电力转型升级、实现煤电低碳发展的重要途径之一。在某台300 MW循环流化床(CFB)锅炉上设计建设了一套燃煤直燃耦合生物质的燃烧发电系统,并利用该系统进行了燃煤直燃耦合生物质...在碳达峰、碳中和背景下,发展燃煤与生物质耦合发电是加快电力转型升级、实现煤电低碳发展的重要途径之一。在某台300 MW循环流化床(CFB)锅炉上设计建设了一套燃煤直燃耦合生物质的燃烧发电系统,并利用该系统进行了燃煤直燃耦合生物质的燃烧特性试验研究。结果表明:该生物质直燃耦合系统运行稳定可靠;CFB锅炉在掺烧木屑颗粒燃料时,随着掺烧比的增加,混合燃料的飞灰含碳量下降、CO排放量降低,混合燃料的燃尽性得以改善;掺烧后经过锅炉燃烧配风优化,锅炉NOx排放量比纯烧原煤排放量略有降低。试验典型工况污染物测试表明:掺入木屑颗粒燃料后,锅炉烟气二噁英排放量为0.0088 ng TEQ/m^(3)(标准工况,φ(O_(2))=11%,下同),飞灰中二噁英排放量为0.0206 ng TEQ/m^(3);飞灰中重金属及P、As、Se等有害微量元素排放值总量为32.121mg/L;底渣中重金属及P、As、Se等有害微量元素排放值总量为3.918 mg/L,烟气和飞灰中的二噁英和重金属等有害物质排放均满足国家环保标准排放限值。展开更多
冷态通风试验在煤粉锅炉中扮演着至关重要角色。通过对锅炉进行冷态通风试验,对试验数据进行分析、对比,判断各风道设计、安装的合理性。通过磨煤机出口煤粉管道冷态一次风速调平试验确保磨煤机出口各煤粉管道风量均匀分配;通过对一、...冷态通风试验在煤粉锅炉中扮演着至关重要角色。通过对锅炉进行冷态通风试验,对试验数据进行分析、对比,判断各风道设计、安装的合理性。通过磨煤机出口煤粉管道冷态一次风速调平试验确保磨煤机出口各煤粉管道风量均匀分配;通过对一、二次风量测量标定,对比DCS (Distributed Control System,分布式控制系统)画面风量、风速测点测量的准确性;通过炉内动力场试验验证切圆锅炉炉膛切圆方向及半径,测量并绘制直流燃烧器风门特性曲线,测量并调整旋流燃烧器喷口风速偏差,为煤粉锅炉制粉系统热态调整、锅炉燃烧调整提供理论依据。探讨了冷态通风试验方法及在煤粉锅炉中的应用,旨在为相关工程技术人员提供实用指导和解决方案。展开更多
High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe cor...High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe corrosion occurs in molten salt corrosion environment. Materials rich in oxides formers, such as chromium and aluminum, are needed to resist corrosion in high-temperature and corrosive environment, but processability of such bulk alloys is very limited. High velocity electric arc spraying (HVAS) technology is adopted to produce coatings with high corrosion resistance. By comparison, NiCr (Ni-45Cr-4Ti) is recommended as a promising alloy coating for the water-wall tubes, which can even resist molten salt corrosion attack. In the study of corrosion mechanism, the modern material analysis methods, such as scanning electron microscopy (SEM), X-ray diffractometry (XRD) and energy dispersive spectrometry (EDS), are used. It is found that the corrosion resistances of NiCr and FeCrAI coatings are much better than that of 20g steel, that the NiCr coatings have the best anti-corrosion properties, and that the NiCr coatings have slightly lower pores than FeCrAI coatings.It is testified that corrosion resistance of coatings is mainly determined by chromium content, and the microstructure of a coating is as important as the chemical composition of the material. In addition, the fracture mechanisms of coatings in the cycle of heating and cooling are put forward. The difference of the thermal physical properties between coatings and base metals results in the thermal stress inside the coatings. Consequently, the coatings spall from the base metal.展开更多
文摘In this paper, cold simulation experiments and numerical calculations are conducted to predict 3 D flow field aerodynamics for an oil furnace after being retrofitted due to its fuel variation. K ε model and SIMPLE program under body fit coordination (BFC) system, in which TTM non orthogonal method is used to control the irregular geometric boundary, are adopted to solve the control equations. Model tests are conducted to check the calculation results, showing that they are in agreement with each other. Three different alternatives with different side window locations are also calculated to optimize the designs. The field retrofitting results show that the combination of cold tests with numerical calculations has prosperous application in retrofitting or renewing medium and small boilers.
文摘在碳达峰、碳中和背景下,发展燃煤与生物质耦合发电是加快电力转型升级、实现煤电低碳发展的重要途径之一。在某台300 MW循环流化床(CFB)锅炉上设计建设了一套燃煤直燃耦合生物质的燃烧发电系统,并利用该系统进行了燃煤直燃耦合生物质的燃烧特性试验研究。结果表明:该生物质直燃耦合系统运行稳定可靠;CFB锅炉在掺烧木屑颗粒燃料时,随着掺烧比的增加,混合燃料的飞灰含碳量下降、CO排放量降低,混合燃料的燃尽性得以改善;掺烧后经过锅炉燃烧配风优化,锅炉NOx排放量比纯烧原煤排放量略有降低。试验典型工况污染物测试表明:掺入木屑颗粒燃料后,锅炉烟气二噁英排放量为0.0088 ng TEQ/m^(3)(标准工况,φ(O_(2))=11%,下同),飞灰中二噁英排放量为0.0206 ng TEQ/m^(3);飞灰中重金属及P、As、Se等有害微量元素排放值总量为32.121mg/L;底渣中重金属及P、As、Se等有害微量元素排放值总量为3.918 mg/L,烟气和飞灰中的二噁英和重金属等有害物质排放均满足国家环保标准排放限值。
文摘冷态通风试验在煤粉锅炉中扮演着至关重要角色。通过对锅炉进行冷态通风试验,对试验数据进行分析、对比,判断各风道设计、安装的合理性。通过磨煤机出口煤粉管道冷态一次风速调平试验确保磨煤机出口各煤粉管道风量均匀分配;通过对一、二次风量测量标定,对比DCS (Distributed Control System,分布式控制系统)画面风量、风速测点测量的准确性;通过炉内动力场试验验证切圆锅炉炉膛切圆方向及半径,测量并绘制直流燃烧器风门特性曲线,测量并调整旋流燃烧器喷口风速偏差,为煤粉锅炉制粉系统热态调整、锅炉燃烧调整提供理论依据。探讨了冷态通风试验方法及在煤粉锅炉中的应用,旨在为相关工程技术人员提供实用指导和解决方案。
文摘High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe corrosion occurs in molten salt corrosion environment. Materials rich in oxides formers, such as chromium and aluminum, are needed to resist corrosion in high-temperature and corrosive environment, but processability of such bulk alloys is very limited. High velocity electric arc spraying (HVAS) technology is adopted to produce coatings with high corrosion resistance. By comparison, NiCr (Ni-45Cr-4Ti) is recommended as a promising alloy coating for the water-wall tubes, which can even resist molten salt corrosion attack. In the study of corrosion mechanism, the modern material analysis methods, such as scanning electron microscopy (SEM), X-ray diffractometry (XRD) and energy dispersive spectrometry (EDS), are used. It is found that the corrosion resistances of NiCr and FeCrAI coatings are much better than that of 20g steel, that the NiCr coatings have the best anti-corrosion properties, and that the NiCr coatings have slightly lower pores than FeCrAI coatings.It is testified that corrosion resistance of coatings is mainly determined by chromium content, and the microstructure of a coating is as important as the chemical composition of the material. In addition, the fracture mechanisms of coatings in the cycle of heating and cooling are put forward. The difference of the thermal physical properties between coatings and base metals results in the thermal stress inside the coatings. Consequently, the coatings spall from the base metal.
