GEOMETRICALLY NONLINEAR FINITE ELEMENT MODEL OF SPATIAL THIN-WALLED BEAMS WITH GENERAL OPEN CROSS SECTION

Based on the theory of Timoshenko and thin-walled beams, a new finite element model of spatial thin-walled beams with general open cross sections is presented in the paper, in which several factors are included such as lateral shear deformation, warp generated by nonuni- form torsion and second-order shear stress, coupling of flexure and torsion, and large displacement with small strain. With an additional internal node in the element, the element stiffness matrix is deduced by incremental virtual work in updated Lagrangian （UL） formulation. Numerical examples demonstrate that the presented model well describes the geometrically nonlinear property of spatial thin-walled beams.

Finite element analysis of controlling the TC4 thin plate weldment wave-like deformation by welding with impacting rotation

The new technology of welding with impacting rotation is put forward to decrease the wave-like deformation of the TC4 thin plate weldment. The thermal stress and strain are vital to understand the mechanism of controlling the wave-like deformation. In order to know the development of internal thermal stress and strain, finite element method is utilized for- the stress and strain are difficult to be investigated by experimental methods during the welding process. Temperature field, thermal stress evolution and distortion of thin plate are compared with the test results such as weld thermal cycle, residual stress sectioning measurement, and the deflection of the thin plate respectively. By the finite element analysis and test results verification, the meehaaism of the technology to control the wave-like deformation is brought forward, non-uniform thermal elastic strain between compressive plastic region and elastic extensive region is diminished by a certain amount of extensive plastic deformation by welding with impacting rotation process.

AN EXACT ELEMENT METHOD FOR BENDING OF NONHOMOGENEOUS THIN PLATES

In this paper, based on the step reduction method, a new method, the exact element method for constructing finite element, is presented. Since the new method doesn 't need the variational principle, it can be applied to solve non-positive and positive definite partial differential equations with arbitrary variable coefficient. By this method, a triangle noncompatible element with 6 degrees of freedom is derived to solve the bending of nonhomogeneous plate. The convergence of displacements and stress resultants which have satisfactory numerical precision is proved. Numerical examples are given at the end of this paper, which indicate satisfactory results of stress resultants and displacements can be obtained by the present method.

Elastic one-return boundary element method and hybrid elastic thin-slab propagator for strong-contrast media with sharp boundaries

In this paper, we developed the theory and algorithm of an elastic one-way boundary element method（BEM） and a corresponding hybrid elastic thin-slab propagator for earth media with sharp boundaries between strong contrast media. This approach can takes the advantage of accurate boundary condition of BEM and completely overcomes the weak contrast limitation of the perturbationtheory based one-way operator approach. The one-way BEM is a smooth boundary approximation, which avoids huge matrix operations in exact full BEM. In addition, the one-way BEM can model the primary-only transmitted and reflected waves and therefore is a valuable tool in elastic imaging and inversion. Through numerical tests for some simple models,we proved the validity and efficiency of the proposed method.

CONSTRUCTION OF RECTANGULAR DISPLACEMENT-BASED ELEMENT FOR THICK/THIN PLATES

In this paper,a method of constructing displacement-based elment for thick/thin plates is devel- oped by using the technique of generalized compatibility,and a rectangular displacement-based element with 12 degrees of freedom for thick/thin plates is presented.This method enjoys a good accuracy with simple formulation and is free of shear- locking as the thickness of the plate approaches zero.

Numerical Method Based on Compatible Manifold Element for Thin Plate Bending

The typical quadrangular and triangular elements for thin plate bending based on Kirchhoff assumptions are the non- conforming elements with low computational accuracy and limitative application range in fmite element method（FEM）. Some compatible elements can be developed by the means of supplementing correction functions, increasing nodes in element or on the boundaries, expanding nodal degrees of freedom（DOF）, etc, but these elements are inconvenient to apply in practice for the high calculation complexity. In this paper, in order to overcome the defects of thin plate bending finite element, numerical manifold method（NMM） was introduced to solve thin plate bending deformation problem. Rectangular mesh was adopted as mathematical mesh to form f＇mite element cover system, and then 16-cover manifold element was proposed. Numerical manifold formulas were constructed on the basis of minimum potential energy principle, displacement boundary conditions are implemented by penalty function method, and all the element matrixes were derived in details. The 16-cover element has a simple calculation process for employing only the transverse displacement cover DOFs as the basic unknown variables, and has been proved to meet the requirements of completeness and full compatibility. As an application, the presented 16-cover element has been used to analyze bending deformation of square thin plate under different loads and boundary conditions, and the results show that numerical manifold method with compatible element, compared with finite element method, can improve computational accuracy and convergence greatly.

ANALYSES ON NONLINEAR COUPLING OF MAGNETO-THERMO-ELASTICITY OF FERROMAGNETIC THIN SHELL—II:FINITE ELEMENT MODELING AND APPLICATION

Based on the generalized vaxiational principle of magneto-thermo-elasticity of a ferromagnetic thin shell established （see, Analyses on nonlinear coupling of magneto-thermo- elasticity of ferromagnetic thin shell--I）, the present paper developed a finite element modeling for the mechanical-magneto-thermal multi-field coupling of a ferromagnetic thin shell. The numerical modeling composes of finite element equations for three sub-systems of magnetic, thermal and deformation fields, as well as iterative methods for nonlinearities of the geometrical large-deflection and the multi-field coupling of the ferromagnetic shell. As examples, the numerical simulations on magneto-elastic behaviors of a ferromagnetic cylindrical shell in an applied magnetic field, and magneto-thermo-elastic behaviors of the shell in applied magnetic and thermal fields are carried out. The results are in good agreement with the experimental ones.

FINITE ELEMENT ANALYSIS OF SUBSTRATE LOCAL PLASTIC DEFORMATION INDUCED BY CRACKED THIN HARD FILM

It has been postulated that, with tensile loading conditions, micro-cracks onthin hard film act as stress concentrators enhancing plastic deformation of the substrate materialin their vicinity. Under favorable conditions the localized plastic flow near the cracks may turninto macroscopic plastic strain thus affects the plasticity behaviors of the substrate. Thisphenomenon is analyzed quantitatively with finite element method with special attention focused onthe analysis and discussion of the effects of plastic work hardening rate, film thickness and crackdepth on maximum plastic strain, critical loading stress and the size of the local plasticdeformation zone. Results show that micro-cracks on thin hard film have unnegligible effects on theplasticity behaviors of the substrate material under tensile loading.

Finite element simulation of welded thin-walled stainless steel container based on SYSWELD

The temperature field and stress fields of 18 - 8 stainless steel container structure were computed during and after tungsten inert gas （TIG） arc welding based on the SYSWELD software. The convection, radiation and conduction were all considered during the simulation process as well as temperature-dependent material properties. The results show that the peak temperature occurs on the heat source location. Steep temperature gradients are observed ahead of the heat source. Axial tensile stress and hoop compressive stress are observed in the weld seam between cylinder and head. Axial compressive stress and hoop tensile stress are observed near the weld seam between cylinder and heads. Axial compressive stress and hoop tensile stress are observed in the axial weld seam of cylinder. Axial tensile stress and hoop compressive stress are observed near the axial weld seam of cylinder. The aim of the above research is to provide a basic theory and some calculation methods for the thin-walled container welding technology so that the failures of these structures in service due to residual stresses may be minimized.

VARIATIONAL PRINCIPLES OF PERFORATED THIN PLATES AND FINITE ELEMENT METHOD FOR BUCKLING AND POST-BUCKLING ANALYSIS

On the basis of the general theory of perforated thin plates under large deflections, variational principles with deflection w and stress function F as variables are stated in detail.Based on these princi- ples,finite element method is established for analysing the buckling and post-buckling of perforated thin plates. It is found that the property of element is very complicated,owing to the multiple connexity of the region.

THE ANALYSIS OF THIN WALLED COMPOSITE LAMINATED HELICOPTER ROTOR WITH HIERARCHICAL WARPING FUNCTIONS AND FINITE ELEMENT METHOD

In the present paper, a series of hierarchical warping functions is developed to analyze the static and dynamic problems of thin walled composite laminated helicopter rotors composed of several layers with single closed cell. This method is the development and extension of the traditional constrained warping theory of thin walled metallic beams, which had been proved very successful since 1940s. The warping distribution along the perimeter of each layer is expanded into a series of successively corrective warping functions with the traditional warping function caused by free torsion or free beading as the first term, and is assumed to be piecewise linear along the thickness direction of layers. The governing equations are derived based upon the variational principle of minimum potential energy for static analysis and Rayleigh Quotient for free vibration analysis. Then the hierarchical finite element method. is introduced to form a,. numerical algorithm. Both static and natural vibration problems of sample box beams axe analyzed with the present method to show the main mechanical behavior of the thin walled composite laminated helicopter rotor.

Machining Deformation Prediction of Thin-Walled Part Based on Finite Element Analysis

For the problems of machining distortion and the low accepted product during milling process of aluminum alloy thin-walled part,this paper starts from the analysis of initial stress state in material preparation process,the change process of residual stress within aluminum alloy pre-stretching plate is researched,and the distribution law of residual stress is indirectly obtained by delamination measurement methods,so the effect of internal residual stress on machining distortion is considered before finite element simulation. Considering the coupling effects of residual stress,dynamic milling force and clamping force on machining distortion,a threedimensional dynamic finite element simulation model is established,and the whole cutting process is simulated from the blank material to finished product,a novel prediction method is proposed,which can availably predict the machining distortion accurately. The machining distortion state of the thin-walled part is achieved at different processing steps,the machining distortion of the thin-walled part is detected with three coordinate measuring machine tools,show that the simulation results are in good agreement with experimental data.

A NEW HIGH-ORDER MULTI-JOINT FINITE ELEMENTFOR THIN-WALLED BAR

A new high-order multi-joint finite element for thin-walled bar was derived from the Hermite interpolation polynomial and minimum potential energy principle. This element's characteristics are that it is of high accuracy and can be used in finite method analysis of bridge, tall mega-structure building.

SIMULATION OF FABRIC DRAPE USING A THIN PLATE ELEMENT WITH FINITE ROTATION

The draping behavior of fabric is simulated by using four node quadrilateral thin plate elements with finite rotation. The finite element formulation is based on the total Lagrangian approach. An exact representation of finite rotation is introduced. The strain energy function accounting for the material symmetry is obtained by the tensor representation theory. To avoid shear locking, the assumed strain technique for transverse shear is adopted. The conjugate gradient method with a proposed line search algorithm is employed to minimize energy and reach the final shape of fabric. The draping behavior of a rectangular piece of fabric over a rectangular table is simulated. (Author abstract) 9 Refs.

Reflection and Transmission of Regular Waves from/Through Single and Double Perforated Thin Walls

In this paper, reflection and transmission coefficients of regular waves from/through perforated thin walls are investigated. Small scale laboratory tests have been performed in a wave flume firstly with single perforated thin Plexiglas plates of various porosities. The plate is placed perpendicular to the flume with the height from the flume bottom to the position above water surface. With this thin wall in the flume wave overtopping is prohibited and incident waves are able to transmit. The porosities of the walls are achieved by perforating the plates with circular holes. Model settings with double perforated walls parallel to each other forming so called chamber system, have been also examined. Several parameters have been used for correlating the laboratory tests’ results. Experimental data are also compared with results from the numerical model by applying the multi-domain boundary element method （MDBEM） with linear wave theory. Wave energy dissipation due to the perforations of the thin wall has been represented by a simple yet effective porosity parameter in the model. The numerical model with the MDBEM has been further validated against the previously published data.

Residual stress modeling of thin wall by laser cladding forming

The residual stress generated in the laser cladding could lead to undesirable distortions or even crack formation. In order to better understand the evolution/yielding process of stress field,a 3 D finite-element thermo-mechanical model was established for the laser cladding formation of thin wall with the 17-4 PH powder on the FV520( B) steel. The temperature field was firstly analyzed,based on which the stress field and strain field of the laser cladding forming process were analyzed.In order to validate the prediction,the final residual stress field in the obtained thin wall was tested by X-ray diffraction in comparison with the predicted results.

A new beam element for analyzing geometrical and physical nonlinearity

Based on Timoshenko＇s beam theory and Vlasov＇s thin-walled member theory, a new model of spatial thin-walled beam element is developed for analyzing geometrical and physical nonlinearity, which incorporates an interior node and independent interpolations of bending angles and warp and takes diversified factors into consideration, such as traverse shear deformation, torsional shear deformation and their coupling, coupling of flexure and torsion, and the second shear stress. The geometrical nonlinear strain is formulated in updated Lagarange （UL） and the corresponding stiffness matrix is derived. The perfectly plastic model is used to account for physical nonlinearity, and the yield rule of von Mises and incremental relationship of Prandtle-Reuss are adopted. Elastoplastic stiffness matrix is obtained by numerical integration based on the finite segment method, and a finite element program is compiled. Numerical examples manifest that the proposed model is accurate and feasible in the analysis of thin-walled structures.

COMPACTLY SUPPORTED NON-TENSOR PRODUCT FORM TWO-DIMENSION WAVELET FINITE ELEMENT

Some theorems of compactly supported non-tensor product form two-dimension Daubechies wavelet were analysed carefully. Compactly supported non-tensor product form two-dimension wavelet was constructed, then non-tensor product form two dimension wavelet finite element was used to solve the deflection problem of elastic thin plate. The error order was researched. A numerical example was given at last.

Hardness Measurement and Evaluation of Thin Film on Material Surface

A method for hardness measurement and evaluation of thin films on the material surface was proposed. Firstly, it is studied how to obtain the force indentation response with a finite element method when the indentation is less than 100 nanometers, in which current nanoindentation experiments have not reliable accuracy. The whole hardness indentation curve and fitted equation were obtained. At last, a formula to predict the hardness of the thin film on the material surface was derived and favorably compared with experiments.

INCOMPATIBLE CURVED QUADRILATERAL PLATE BENDING ELEMENT WITH 12-DEGREES OF FREEDOM

This paper presents a new curved quadrilateral plate element with 12-degree freedom by the exact element method[1]. The method can be used to arbitrary non-positive and positive definite partial differential equations without variation principle. Using this method, the compatibility conditions between element can be treated very easily, if displacements and stress resultants are continuous at nodes between elements. The displacements and stress resultants obtained by the present method can converge to exact solution and have the second order convergence speed. Numerical examples are given at the end of this paper, which show the excellent precision and efficiency of the new element.