A new forming process, ceramic matrix composites thixoforming in pseudo-semi-solid state, was proposed based on powder metallurgy technology combined with the semi-solid metal forming process. The satellite angle-fram...A new forming process, ceramic matrix composites thixoforming in pseudo-semi-solid state, was proposed based on powder metallurgy technology combined with the semi-solid metal forming process. The satellite angle-frames were prepared by this technology with Al_p and SiC_p materials mixed with different volume fractions. It is proved that it is feasible for the forming of the ceramic matrix composites by this technology through metallographic analyses and tensile tests. The results also show that the microstructures of samples are homogeneous and they have high hardness and certain plasticity.展开更多
To gain a better understanding of thixoforging for the Al_(2)O_(3)-37%Al composite,its mechanical behavior in the pseudo-semi-solid state was studied by isothermal compression tests.The results show that the values of...To gain a better understanding of thixoforging for the Al_(2)O_(3)-37%Al composite,its mechanical behavior in the pseudo-semi-solid state was studied by isothermal compression tests.The results show that the values of peak stress obviously decrease with increasing temperature and decreasing strain rate.The compressive true stress-strain curves of the Al_(2)O_(3)-37%Al composite can be divided into four stages.They are rapidly ascending,decreasing,steady and slowly ascending.Moreover,the main deformation mechanism controlling deformation of the composite in the pseudo-semi-solid state is the sliding or rotary movement between solid particles.展开更多
A new technology for ceramics matrix composites-ceramics matrix composite thixoforming in pseudo-semi-solid state based on semi-solid metal process and powder metallurgy technology were proposed. The rheological behav...A new technology for ceramics matrix composites-ceramics matrix composite thixoforming in pseudo-semi-solid state based on semi-solid metal process and powder metallurgy technology were proposed. The rheological behavior of Al2O 3n/Alμ composite was studied by isothermal compression in pseudo-semi-solid state. The variation rules of the true stress-true strain, rheological behavior and the influencing factors were also analyzed. The results show that the flow stress decreases evidently with the increasing pseudo-semi-solid temperature, and that the trend of the true stress-true strain curve of the composite in pseudo-semi-solid state can be divided into four stages: increase, decline, re-increase and re-decline.展开更多
To obtain new unconventional structures with specific mechanical and physical properties is possible not only by the development of new types of materials but also by treatment of conventional materials using unconven...To obtain new unconventional structures with specific mechanical and physical properties is possible not only by the development of new types of materials but also by treatment of conventional materials using unconventional innovative technological procedures.One of these technologies is the forming in semi-solid state involving rapid solidification of miniature components from steels.Production of such components is complicated by a number of technical problems.To explain phenomena of the process and structure development,the production of miniature components from the tool steel X210Cr12 difficult to form was experimentally tested.The structure of this originally ledeburite steel consisted of 95 % of metastable austenite after the treatment.Metastable austenite was located particularly in globular and polygonal grains while the remaining interspaces were filled by lamellar network.The detected high stability of extremely high fraction of metastable austenite was tested under different conditions of thermal exposition and mechanical loading.展开更多
A new technology thixo-die-forging of the composite in pseudo-semi-solid state was proposed based on the powder metallurgy technology combing with semi-solid metal process, and the cup shells with Al/Al2O3 composite w...A new technology thixo-die-forging of the composite in pseudo-semi-solid state was proposed based on the powder metallurgy technology combing with semi-solid metal process, and the cup shells with Al/Al2O3 composite was prepared successfully. The metallographic analysis and performance test show that the microstructure of parts is dense and mechanical properties axe excellent with the volume fraction of Al is 37%. The bend strength and fracture toughness of the composite are about 570- 690 MPa and 8.5-16.8 MPa·m^1/2, respectively. Comparing with reaction in situ and high temperature oxidation technologies the bending strength and fracture toughness are improved greatly. At the same time, it shows that the technology parameters have great influences on the properties. So it is feasible to prepare metal/ceramics composites by the proposed technology.展开更多
An investigation was performed on the effects of semi solid compression parameters,such as strain rate,compression temperature and heating time at these temperatures on deformation behaviors of two kinds of ZA27 allo...An investigation was performed on the effects of semi solid compression parameters,such as strain rate,compression temperature and heating time at these temperatures on deformation behaviors of two kinds of ZA27 alloys,one was modified by Zr and the other was unmodified.The results indicate that with the increasing of the strain,the stress of the modified composite first sharply increases to a peak value,then dramatically decreases to a plateau value,and again increases till the end of deformation.But for the unmodified,after being up to a peak value,the stress only decreases slowly.As the compression temperature or the heating time decreases,or the strain rate increases,the stress level and the cracking degree of these two kinds of alloys increase.Under the same deformation conditions,the stress level and the cracking degree of the unmodified alloy are higher than those of the modified one.But there is an exception that the stress level of the unmodified alloy is minimum and smaller than that of the modified one when deformed at the low temperature of 450℃.These phenomena were mainly discussed through analyzing the microstructures under different conditions and the deformation mechanisms at different deformation stages.展开更多
文摘A new forming process, ceramic matrix composites thixoforming in pseudo-semi-solid state, was proposed based on powder metallurgy technology combined with the semi-solid metal forming process. The satellite angle-frames were prepared by this technology with Al_p and SiC_p materials mixed with different volume fractions. It is proved that it is feasible for the forming of the ceramic matrix composites by this technology through metallographic analyses and tensile tests. The results also show that the microstructures of samples are homogeneous and they have high hardness and certain plasticity.
基金Project(50705018)supported by the National Natural Science Foundation of ChinaProject(20070420847)supported by the Postdoctor Foundation of ChinaProject(LBH-Z07140)supported by the Postdoctor Foundation of Heilongjiang。
文摘To gain a better understanding of thixoforging for the Al_(2)O_(3)-37%Al composite,its mechanical behavior in the pseudo-semi-solid state was studied by isothermal compression tests.The results show that the values of peak stress obviously decrease with increasing temperature and decreasing strain rate.The compressive true stress-strain curves of the Al_(2)O_(3)-37%Al composite can be divided into four stages.They are rapidly ascending,decreasing,steady and slowly ascending.Moreover,the main deformation mechanism controlling deformation of the composite in the pseudo-semi-solid state is the sliding or rotary movement between solid particles.
文摘A new technology for ceramics matrix composites-ceramics matrix composite thixoforming in pseudo-semi-solid state based on semi-solid metal process and powder metallurgy technology were proposed. The rheological behavior of Al2O 3n/Alμ composite was studied by isothermal compression in pseudo-semi-solid state. The variation rules of the true stress-true strain, rheological behavior and the influencing factors were also analyzed. The results show that the flow stress decreases evidently with the increasing pseudo-semi-solid temperature, and that the trend of the true stress-true strain curve of the composite in pseudo-semi-solid state can be divided into four stages: increase, decline, re-increase and re-decline.
基金the project 1M06032 Research Centre of Forming TechnologySlovak and Czech Project SK-CZ-0180-09
文摘To obtain new unconventional structures with specific mechanical and physical properties is possible not only by the development of new types of materials but also by treatment of conventional materials using unconventional innovative technological procedures.One of these technologies is the forming in semi-solid state involving rapid solidification of miniature components from steels.Production of such components is complicated by a number of technical problems.To explain phenomena of the process and structure development,the production of miniature components from the tool steel X210Cr12 difficult to form was experimentally tested.The structure of this originally ledeburite steel consisted of 95 % of metastable austenite after the treatment.Metastable austenite was located particularly in globular and polygonal grains while the remaining interspaces were filled by lamellar network.The detected high stability of extremely high fraction of metastable austenite was tested under different conditions of thermal exposition and mechanical loading.
基金Project (12511069) supported by Department of Education of Heilongjiang Province, ChinaProject (201210214008) supported by Training Programs of Innovation and Entrepreneurship for Undergraduates, China
基金supported by National Natural Science Foundation of China(No50705018)Postdoctoral Foundation of China (No20070420847)
文摘A new technology thixo-die-forging of the composite in pseudo-semi-solid state was proposed based on the powder metallurgy technology combing with semi-solid metal process, and the cup shells with Al/Al2O3 composite was prepared successfully. The metallographic analysis and performance test show that the microstructure of parts is dense and mechanical properties axe excellent with the volume fraction of Al is 37%. The bend strength and fracture toughness of the composite are about 570- 690 MPa and 8.5-16.8 MPa·m^1/2, respectively. Comparing with reaction in situ and high temperature oxidation technologies the bending strength and fracture toughness are improved greatly. At the same time, it shows that the technology parameters have great influences on the properties. So it is feasible to prepare metal/ceramics composites by the proposed technology.
文摘An investigation was performed on the effects of semi solid compression parameters,such as strain rate,compression temperature and heating time at these temperatures on deformation behaviors of two kinds of ZA27 alloys,one was modified by Zr and the other was unmodified.The results indicate that with the increasing of the strain,the stress of the modified composite first sharply increases to a peak value,then dramatically decreases to a plateau value,and again increases till the end of deformation.But for the unmodified,after being up to a peak value,the stress only decreases slowly.As the compression temperature or the heating time decreases,or the strain rate increases,the stress level and the cracking degree of these two kinds of alloys increase.Under the same deformation conditions,the stress level and the cracking degree of the unmodified alloy are higher than those of the modified one.But there is an exception that the stress level of the unmodified alloy is minimum and smaller than that of the modified one when deformed at the low temperature of 450℃.These phenomena were mainly discussed through analyzing the microstructures under different conditions and the deformation mechanisms at different deformation stages.