Development of an In-Situ Laser Machining System Using a Three-Dimensional Galvanometer Scanner

In this study, a three-dimensional (3D) in-situ laser machining system integrating laser measurement and machining was built using a 3D galvanometer scanner equipped with a side-axis industrial camera. A line structured light measurement model based on a galvanometer scanner was proposed to obtain the 3D information of the workpiece. A height calibration method was proposed to further ensure measurement accuracy, so as to achieve accurate laser focusing. In-situ machining software was developed to realize time-saving and labor-saving 3D laser processing. The feasibility and practicability of this in-situ laser machining system were verified using specific cases. In comparison with the conventional line structured light measurement method, the proposed methods do not require light plane calibration, and do not need additional motion axes for 3D reconstruction;thus they provide technical and cost advantages. The insitu laser machining system realizes a simple operation process by integrating measurement and machining,which greatly reduces labor and time costs.

Imaging plate scanners calibration and the attenuation behavior of imaging plate signals

Based on previously reported work, we propose a new method for calibrating image plate(IP) scanners, offering greater flexibility and convenience, which can be extended to the calibration tasks of various scanner models. This method was applied to calibrate the sensitivity of a GE Typhoon FLA 7000 scanner. Additionally, we performed a calibration of the spontaneous signal attenuation behavior for BAS-MS, BAS-SR, and BAS-TR type IPs under the 20±1°C environmental conditions, and observed significant signal carrier diffusion behavior in BAS-MS IP. The calibration results lay a foundation for further research on the interaction between ultra-short, ultra-intense lasers and matter.

Three-dimensional Deposition of Silicon Structure from Silicate Glass with Dispersed Metallie Muminum by Femtosecond Laser Irradiation

We fabricated a silicon structure in silicate glass prepared with metallic aluminum in the starting material, using femtosecond laser irradiation. Small Si-rich structures such as Si clusters were transformed into larger, but still nano-sized, Si particles by laser irradiation. These structures grew to microsize particles due to the thermite reaction promoted by heat treatment. We determined the effect of focused laser pulses on the Si deposition process using the time-resolved transient lens method. Localized high-temperature, high-pressure, and the generation of shock waves appear to be very important in forming the Si-rich structures that ultimately grow into Si particles.

A fast and precise three-dimensional measurement system based on multiple parallel line lasers

This paper conducts a trade-off between efficiency and accuracy of three-dimensional(3 D)shape measurement based on the triangulation principle,and introduces a flying and precise 3 D shape measurement method based on multiple parallel line lasers.Firstly,we establish the measurement model of the multiple parallel line lasers system,and introduce the concept that multiple base planes can help to deduce the unified formula of the measurement system and are used in simplifying the process of the calibration.Then,the constraint of the line spatial frequency,which maximizes the measurement efficiency while ensuring accuracy,is determined according to the height distribution of the object.Secondly,the simulation analyzing the variation of the systemic resolution quantitatively under the circumstance of a set of specific parameters is performed,which provides a fundamental thesis for option of the four system parameters.Thirdly,for the application of the precision measurement in the industrial field,additional profiles are acquired to improve the lateral resolution by applying a motor to scan the 3 D surface.Finally,compared with the line laser,the experimental study shows that the present method of obtaining 41220 points per frame improves the measurement efficiency.Furthermore,the accuracy and the process of the calibration are advanced in comparison with the existing multiple-line laser and the structured light makes an accuracy better than 0.22 mm at a distance of 956.02 mm.

Controlling Three-Dimensional Electron-Electron Correlation via Elliptically Polarized Intense Laser Field

The three-dimensional electron-electron correlation in an elliptically polarized laser field is investigated based on a semiclassical model. Asymmetry parameter α of the correlated electron momentum distribution is used to quantitatively describe the electron-electron correlation. The dependence of α on elliptieity e is totally different in three directions. For the z direction （maJor polarization direction）, α first increases and reaches a maximum at ε = 0.275, then it decreases quickly. For the y direction in which the laser field is always absent, the ellipticity has a minor effect, and the asymmetry parameter fluctuates around α = -0.15. However, for the x direction （minor polarization direction）, α increases monotonously with ellipticity though starts from the same value as in the y direction when ε = 0. The behavior of α in the x direction actually indicates a transformation from the Coulomb interaction dominated correlation to the laser field dominated correlation. Therefore, our work provides an efficient way to control the three-dimensional electron electron correlation via an elliptically polarized intense laser field.

Application of Three-dimensional Laser Scanning Technology in the Teaching Practice of Surveying and Mapping of Ancient Buildings

Based on the study of the application of three-dimensional laser scanning technology in ancient building surveying and mapping,this paper briefly describes the working principle and flow of three-dimensional laser scanning technology.Based on the practical application,this paper puts forward the discussion of related problems and matters needing attention.This has a certain reference significance for the study of new technology in surveying and mapping of ancient buildings.

Accuracy evaluation of a new three-dimensional reproduction method of edentulous dental casts, and wax occlusion rims with jaw relation

The article introduces a new method for three-dimensional reproduction of edentulous dental casts,and wax occlusion rims with jaw relation by using a commercial high-speed line laser scanner and reverse engineering software and evaluates the method’s accuracy in vitro.The method comprises three main steps：（i）acquisition of the three-dimensional stereolithography data of maxillary and mandibular edentulous dental casts and wax occlusion rims;（ii）acquisition of the three-dimensional stereolithography data of jaw relations;and（iii）registration of these data with the reverse engineering software and completing reconstruction.To evaluate the accuracy of this method,dental casts and wax occlusion rims of 10 edentulous patients were used.The lengths of eight lines between common anatomic landmarks were measured directly on the casts and occlusion rims by using a vernier caliper and on the three-dimensional computerized images by using the software measurement tool.The direct data were considered as the true values.The paired-samples t-test was used for statistical analysis.The mean differences between the direct and the computerized measurements were mostly less than 0.04 mm and were not significant（P.0.05）.Statistical significance among 10 patients was assessed using one-way analysis of variance（P,0.05）.The result showed that the 10 patients were considered statistically no significant.Therefore,accurate three-dimensional reproduction of the edentulous dental casts,wax occlusion rims,and jaw relations was achieved.The proposed method enables the visualization of occlusion from different views and would help to meet the demand for the computer-aided design of removable complete dentures.

Improved method for the feature extraction of laser scanner using genetic clustering

Feature extraction of range images provided by ranging sensor is a key issue of pattern recognition. To automatically extract the environmental feature sensed by a 2D ranging sensor laser scanner, an improved method based on genetic clustering VGA-clustering is presented. By integrating the spatial neighbouring information of range data into fuzzy clustering algorithm, a weighted fuzzy clustering algorithm （WFCA） instead of standard clustering algorithm is introduced to realize feature extraction of laser scanner. Aimed at the unknown clustering number in advance, several validation index functions are used to estimate the validity of different clustering algorithms and one validation index is selected as the fitness function of genetic algorithm so as to determine the accurate clustering number automatically. At the same time, an improved genetic algorithm IVGA on the basis of VGA is proposed to solve the local optimum of clustering algorithm, which is implemented by increasing the population diversity and improving the genetic operators of elitist rule to enhance the local search capacity and to quicken the convergence speed. By the comparison with other algorithms, the effectiveness of the algorithm introduced is demonstrated.

A new approach to retrieve leaf normal distribution using terrestrial laser scanners

Leaf normal distribution is an important structural characteristic of the forest canopy. Although terrestrial laser scanners（TLS） have potential for estimating canopy structural parameters, distinguishing between leaves and nonphotosynthetic structures to retrieve the leaf normal has been challenging. We used here an approach to accurately retrieve the leaf normals of camphorwood（Cinnamomum camphora） using TLS point cloud data.First, nonphotosynthetic structures were filtered by using the curvature threshold of each point. Then, the point cloud data were segmented by a voxel method and clustered by a Gaussian mixture model in each voxel. Finally, the normal vector of each cluster was computed by principal component analysis to obtain the leaf normal distribution. We collected leaf inclination angles and estimated the distribution, which we compared with the retrieved leaf normal distribution. The correlation coefficient between measurements and obtained results was 0.96, indicating a good coincidence.

Processing of Laser Scanner Data and Extraction of Structure Lines Using Methods of the Image Processing

激光扫描数据提供了一种新的手段用于获取高精度的数字地形表面模型。原始的航空激光扫描数据表达的是一些非规则分布的“点云” ,这些非规则分布的点需要进行有效的事后处理。这种事后处理有 2个目的 :一是将那些分布在地表面上的点 (即地面点 )与分布在非地表面上的点 (譬如树木、房屋或汽车上的点 ,即非地面点 )进行有效的分离 ;二是从分离后的地面点中提取结构线 ,用于建立高精度的数字地面模型。作者发展了一系列的基于数字形态学理论和稳健参数估计理论的方法用于分离和探测地面点。这里所介绍和开发的提取结构线的算法建立在数字图像处理和表面曲率理论的基础上。这些算法同样可以扩展地用于其他领域。所介绍的基于数字图像处理理论处理原始的航空激光扫瞄数据和提取结构线的方法取得了很好的结果。

Weldability evaluation and tensile strength estimation model for aluminum alloy lap joint welding using hybrid system with laser and scanner head

Aluminum welding using a hybrid system with a laser and scanner welding head was performed under various welding conditions to verify the feasibility of applying an aluminum alloy to a car body.The experimental material was 5J32 aluminum alloy,and the laser power,welding speed,and laser incidence angle were used as the control variables.The weld bead shape and the tensile shear strength were evaluated in order to understand the aluminum lap joint weld characteristics.Analysis of variance (ANOVA) was conducted to identify the effect of the process variables on the tensile shear strength.Tensile strength estimation models using three different regression models were also suggested.The input variables were the laser power,welding speed,and laser incidence angle,and the output was the tensile shear strength.Among the models,the second-order polynomial estimation model had the best estimation performance,and the average error rate of this model was 0.058.

Flexible Calibration Method for 3D Laser Scanner System

In this paper, a flexible high-precision calibration method suitable for industrial field was proposed. The complexity of the coordinate transformation was simplified by choosing the camera coordinate system as the unified reference coordinate system. A flexible planar calibration pattern was introduced to the calibration process, which can be arbitrarily placed and from which the known feature points can be extracted to construct other unknown feature points. With the known intrinsic parameters, the laser projector plane equation was fitted by the multi-noncollinear points, which were acquired through the principle of triangulation and the projective invariance of cross ratio. With this method, the strict alignment and multiple times of coordinate transformation can be avoided. Experimental results showed that the arithmetic mean of the root mean square(RMS) error of distance was 0.000 7 mm.

A Laser Line Scanner Based Hole Position Correction Mechanism for Automatic Drilling and Riveting in Aircraft Assembly

The low-stiffness of aircraft skins may results in the differences between aircraft actual parts and their theoretical models,which will consequently affect the accuracy of automatic drilling and riveting in aircraft assembly.In this paper,a novel approach of hole position correction using laser line scanner(LLS)is proposed to assign a single row of holes on the parts’surfaces.First,we adopt a space circle fitting method and the random sample consensus(RANSAC)to obtain the precise coordinates of center of the datum holes’coordinates.Second,LLS is calibrated by the laser tracker,and the relations between the LLS coordinate system and the tool coordinate system(TCS)can be calculated.Third,the kinematics model of the automatic riveting machine is established based on a two-point referencing strategy proposed in this paper.Thus,the positions of the holes to be drilled can be adjusted.Finally,the experimental results show that in TCS the measurement error of LLS is less than 0.1 mm,and the correction error of the hole position is less than 0.5 mm,which demonstrates the reliability of our method.

Usingvery long-range terrestriallaser scanner to analyze the temporal consistency of the snowpack distribution in a high mountain environment

This study demonstrated the usefulness of very long-range terrestrial laser scanning(TLS) for analysis of the spatial distribution of a snowpack, to distances up to 3000 m, one of the longest measurement range reported to date. Snow depth data were collected using a terrestrial laser scanner during 11 periods of snow accumulation and melting,over three snow seasons on a Pyrenean hillslopecharacterized by a large elevational gradient, steep slopes, and avalanche occurrence. The maximum and mean absolute snow depth error found was 0.5-0.6 and 0.2-0.3 m respectively, which may result problematic for areas with a shallow snowpack, but it is sufficiently accurate to determine snow distribution patterns in areas characterized by a thick snowpack. The results indicated that in most cases there was temporal consistency in the spatial distribution of thesnowpack, even in different years. The spatial patterns were particularly similar amongst thesurveys conducted during the period dominated by snow accumulation(generally until end of April), or amongst those conducted during the period dominated by melting processes(generally after mid of April or early May). Simple linear correlation analyses for the 11 survey dates, and the application of Random Forests analysis to two days representative of snow accumulation and melting periods indicated the importance of topography to the snow distribution. The results also highlight that elevation and the Topographic Position index(TPI) were the main variables explaining the snow distribution, especially during periods dominated by melting. The intra-and inter-annual spatial consistency of the snowpack distribution suggests that the geomorphological processes linked to presence/absence of snow cover act in a similar way in the long term, and that these spatial patternscan be easily identifiedthrough several years of adequate monitoring.

The Interventions of Pietro da Cortona in the Crypt of Santa Maria in Via Lata in Rome, Studied through a Morphometric Three-Dimensional Survey

Twenty years after the last archaeological researches and surveys, a new investigation has been carried out on the basement in the church of Santa Maria in Via Lata in Rome. The study has employed three-dimensional surveys with laser scanning methodology and has focused both on archaeological and architectural issues. Indeed, the present layout of the basement derives from a XVII century remodelling of early Christian and medieval spaces planned by Pietro da Cortona. The architect gave a unique setting and composition to the underground spaces, different in shapes and building materials, thanks to the refinement of his baroque language. Though he worked in small spaces with static problems connected to the foundations and to the loads of the church rising above, and with poor lighting and extreme dampness, Pietro da Cortona put skilfully together “modern” elements with ancient or historical pre-existences. The study focuses on Berrettini’s design process through a three-dimensional analysis with CAD systems, starting from the new XVII century fa?ade and from the articulated distribution of routes that led to the intimate underground interiors. Metrical processing gave the possibility to improve the knowledge about room geometry and to confirm the interpretations put forward by major scholars such as Krautheimer and Cavazzi.

Applicability of an ultra-long-range terrestrial laser scanner to monitor the mass balance of Muz Taw Glacier,Sawir Mountains,China

Glacier mass balance is a key component of glacier monitoring programs. Information on the mass balance of Sawir Mountains is poor due to a dearth of in-situ measurements. This paper introduces the applicability of an ultra-long-range terrestrial laser scanner(TLS) to monitor the mass balance of Muz Taw Glacier, Sawir Mountains, China. The Riegl VZ?-6000 TLS is exceptionally well-suited for measuring snowy and icy terrain. Here, we use TLS to create repeated high spatiotemporal resolution DEMs, focusing on the annual mass balance(June 2, 2015 to July 25, 2016). According to TLS-derived high spatial resolution point clouds, the front variation(glacier retreat) of Muz Taw Glacier was 9.3 m. The mean geodetic elevation change was 4.55 m at the ablation area. By comparing with glaciological measurements, the glaciological elevation change of individual stakes and the TLS-derived geodetic elevation change of corresponding points matched closely, and the calculated balance was-3.864±0.378 m w.e.. This data indicates that TLS provides accurate results and is therefore suitable to monitor mass balance evolution of Muz Taw Glacier.

A voxel-based fine-scale 3D landscape pattern analysis using laser scanner point clouds

The landscape pattern metrics can quantitatively describe the characteristics of landscape pattern and are widely used in various fields of landscape ecology.Due to the lack of vertical information,2D landscape metrics cannot delineate the vertical characteristics of landscape pattern.Based on the point clouds,a high-resolution voxel model and several voxel-based 3D landscape metrics were constructed in this study and 3D metrics calculation results were compared with that of 2D metrics.The results showed that certain quantifying difference exists between 2D and 3D landscape metrics.For landscapes with different components and spatial configurations,significant difference was disclosed between 2D and 3D landscape metrics.3D metrics can better reflect the real spatial structure characteristics of the landscape than 2D metrics.

Analysis of Cr Atoms Three-Dimensional Deposition Characteristics

The semi-classical model is used to simulate the three-dimensional trajectory and deposition distribution of the chromium atoms in the Gaussian laser standing wave field using the Runge-Kutta method, and then the three-dimensional deposition stripes are also given, besides, the effects of atomic beam divergence, chromatic aberration and spherical aberration on deposition structure are also analyzed.

Method for visualizing the shear process of rock joints using 3D laser scanning and 3D printing techniques

This study presents a visualized approach for tracking joint surface morphology.Three-dimensional laser scanning(3DLS)and 3D printing(3DP)techniques are adopted to record progressive failure during rock joint shearing.The 3DP resin is used to create transparent specimens to reproduce the surface morphology of a natural joint precisely.The freezing method is employed to enhance the mechanical properties of the 3DP specimens to reproduce the properties of hard rock more accurately.A video camera containing a charge-coupled device(CCD)camera is utilized to record the evolution of damaged area of joint surface during the direct shear test.The optimal shooting distance and shooting angle are recommended to be 800 mm and 40?,respectively.The images captured by the CCD camera are corrected to quantitatively describe the damaged area on the joint surface.Verification indicates that this method can accurately describe the total sheared areas at different shear stages.These findings may contribute to elucidating the shear behavior of rock joints.

特征自适应的复杂曲面扫描路径生成方法

为了解决现有自动化扫描方法在面对复杂曲面时扫描完整性不足、普适性不佳等问题,提出了一种特征自适应的自动化扫描路径规划方法。首先,构建了激光扫描仪的扫描约束条件,分析其对扫描精度的影响,为特征自适应的复杂扫描路径规划提供理论支撑。其次,针对扫描仪姿态规划问题,提出了一种新的测量倾角约束聚类算法,对离散复杂曲面后获得的采样点进行聚类处理,实现扫描仪姿态的规划,并在此基础上获得扫描路径点。再次,针对扫描路径规划问题,引入法向矢量夹角矩阵作为惩罚矩阵,优化改进最近邻算法,实现符合需求的扫描路径规划。最后,为验证该方法可行有效,以汽车车门作为扫描对象,搭建了一个组合式自动化柔性测量系统,与传统行切扫描方法、手动扫描方法进行对比试验。试验结果表明,该方法相较于行切扫描方法在扫描仪姿态变换次数上减少了54%,测量精度提高了64.5%,降低了人工干预因素的影响,扫描完整性与手动扫描方法接近,可以实现针对复杂曲面的自动化扫描测量。