Titanium(Ti)alloys are widely used in high-tech fields like aerospace and biomedical engineering.Laser additive manufacturing(LAM),as an innovative technology,is the key driver for the development of Ti alloys.Despite...Titanium(Ti)alloys are widely used in high-tech fields like aerospace and biomedical engineering.Laser additive manufacturing(LAM),as an innovative technology,is the key driver for the development of Ti alloys.Despite the significant advancements in LAM of Ti alloys,there remain challenges that need further research and development efforts.To recap the potential of LAM high-performance Ti alloy,this article systematically reviews LAM Ti alloys with up-to-date information on process,materials,and properties.Several feasible solutions to advance LAM Ti alloys are reviewed,including intelligent process parameters optimization,LAM process innovation with auxiliary fields and novel Ti alloys customization for LAM.The auxiliary energy fields(e.g.thermal,acoustic,mechanical deformation and magnetic fields)can affect the melt pool dynamics and solidification behaviour during LAM of Ti alloys,altering microstructures and mechanical performances.Different kinds of novel Ti alloys customized for LAM,like peritecticα-Ti,eutectoid(α+β)-Ti,hybrid(α+β)-Ti,isomorphousβ-Ti and eutecticβ-Ti alloys are reviewed in detail.Furthermore,machine learning in accelerating the LAM process optimization and new materials development is also outlooked.This review summarizes the material properties and performance envelops and benchmarks the research achievements in LAM of Ti alloys.In addition,the perspectives and further trends in LAM of Ti alloys are also highlighted.展开更多
The Ti-5Al-2Sn-4Zr-4Mo-2Cr-1Fe(β-CEZ)alloy is considered as a potential structural material in the aviation industry due to its outstanding strength and corrosion resistance.Electrochemical machining(ECM)is an effici...The Ti-5Al-2Sn-4Zr-4Mo-2Cr-1Fe(β-CEZ)alloy is considered as a potential structural material in the aviation industry due to its outstanding strength and corrosion resistance.Electrochemical machining(ECM)is an efficient and low-cost technology for manufacturing theβ-CEZ alloy.In ECM,the machining parameter selection and tool design are based on the electrochemical dissolution behavior of the materials.In this study,the electrochemical dissolution behaviors of theβ-CEZ and Ti-6Al-4V(TC4)alloys in NaNO3solution are discussed.The open circuit potential(OCP),Tafel polarization,potentiodynamic polarization,electrochemical impedance spectroscopy(EIS),and current efficiency curves of theβ-CEZ and TC4 alloys are analyzed.The results show that,compared to the TC4 alloy,the passivation film structure is denser and the charge transfer resistance in the dissolution process is greater for theβ-CEZ alloy.Moreover,the dissolved surface morphology of the two titanium-based alloys under different current densities are analyzed.Under low current densities,theβ-CEZ alloy surface comprises dissolution pits and dissolved products,while the TC4 alloy surface comprises a porous honeycomb structure.Under high current densities,the surface waviness of both the alloys improves and the TC4 alloy surface is flatter and smoother than theβ-CEZ alloy surface.Finally,the electrochemical dissolution models ofβ-CEZ and TC4 alloys are proposed.展开更多
Titanium cermets were successfully synthesized on the surface of biomedical grade titanium alloys by using sequential carburization method. The mechanical properties such as hardness, fracture toughness and plasticity...Titanium cermets were successfully synthesized on the surface of biomedical grade titanium alloys by using sequential carburization method. The mechanical properties such as hardness, fracture toughness and plasticity were measured to estimate the potential application of titanium cermets. The results show that after carburization the surface hardness of titanium cermets was 778 HV, with a significant improvement of 128% compared with that of titanium alloys. In addition, the fracture toughness of titanium cermets was 21.5 × 10^6 Pa.m^1/2, much higher than that of other ceramics. Furthermore, the analysis of the loading-unloading curve in the nanoindentation test also indicates that the plasticity of titanium cermet reached 32.1%, a relatively high value which illustrates the combination of the metal and ceramics properties. The results suggest that sequential carburization should be an efficient way to produce titanium cermets with hard surface, high toughness and plasticity.展开更多
A composite layer was prepared on the surface of Ti-6Al-4V alloy by nitriding-sulfurizing composite treatment,and its microstructure and phase structure were examined by scanning electron microscopy(SEM) and X-ray d...A composite layer was prepared on the surface of Ti-6Al-4V alloy by nitriding-sulfurizing composite treatment,and its microstructure and phase structure were examined by scanning electron microscopy(SEM) and X-ray diffraction(XRD),respectively.The tribological performance was measured to investigate its dependence on the nitriding-sulfurizing composite treatment process.The results indicated that the composite layer was mainly comprised of Ti2N,TiN,and TiS2.It was found that the composite layer exhibited superior tribological properties under dry friction and absolute sliding conditions due to the formation of sulfides with self-lubricating function.展开更多
The selection of titanium alloys has become a complex decision-making task due to the growing number of creation and utilization for titanium alloys,with each having its own characteristics,advantages,and limitations....The selection of titanium alloys has become a complex decision-making task due to the growing number of creation and utilization for titanium alloys,with each having its own characteristics,advantages,and limitations.In choosing the most appropriate titanium alloys,it is very essential to offer a reasonable and intelligent service for technical engineers.One possible solution of this problem is to develop a database system(DS) to help retrieve rational proposals from different databases and information sources and analyze them to provide useful and explicit information.For this purpose,a design strategy of the fuzzy set theory is proposed,and a distributed database system is developed.Through ranking of the candidate titanium alloys,the most suitable material is determined.It is found that the selection results are in good agreement with the practical situation.展开更多
Several detailed studies have comprehensively investigated the benefits and limitations of laser-assisted machining(LAM)of titanium alloys.These studies have highlighted the positive impact of the application of laser...Several detailed studies have comprehensively investigated the benefits and limitations of laser-assisted machining(LAM)of titanium alloys.These studies have highlighted the positive impact of the application of laser preheating on reducing cutting forces and improving productivity but have also identified the detrimental effect of LAM on tool life.This paper seeks to evaluate a series of the most common cutting tools with different coating types used in the machining of titanium alloys to identify whether coating type has a dramatic effect on the dominant tool wear mechanisms active during the process.The findings provide a clear illustration that the challenges facing the application of LAM are associated with the development of new types of cutting tools which are not subjected to the diffusion-controlled wear processes that dominate the performance of current cutting tools.展开更多
Complex thin-walled titanium alloy components play a key role in the aircraft,aerospace and marine industries,offering the advantages of reduced weight and increased thermal resistance.The geometrical complexity,dimen...Complex thin-walled titanium alloy components play a key role in the aircraft,aerospace and marine industries,offering the advantages of reduced weight and increased thermal resistance.The geometrical complexity,dimensional accuracy and in-service properties are essential to fulfill the high-performance standards required in new transportation systems,which brings new challenges to titanium alloy forming technologies.Traditional forming processes,such as superplastic forming or hot pressing,cannot meet all demands of modern applications due to their limited properties,low productivity and high cost.This has encouraged industry and research groups to develop novel high-efficiency forming processes.Hot gas pressure forming and hot stamping-quenching technologies have been developed for the manufacture of tubular and panel components,and are believed to be the cut-edge processes guaranteeing dimensional accuracy,microstructure and mechanical properties.This article intends to provide a critical review of high-efficiency titanium alloy forming processes,concentrating on latest investigations of controlling dimensional accuracy,microstructure and properties.The advantages and limitations of individual forming process are comprehensively analyzed,through which,future research trends of high-efficiency forming are identified including trends in process integration,processing window design,full cycle and multi-objective optimization.This review aims to provide a guide for researchers and process designers on the manufacture of thin-walled titanium alloy components whilst achieving high dimensional accuracy and satisfying performance properties with high efficiency and low cost.展开更多
Based on the investigated microstructure of different zones in the annealed automatic gas tungsten arc weld joint of TA16 and TC4 titanium alloys,the mechanical property of them was assessed under fatigue crack growth...Based on the investigated microstructure of different zones in the annealed automatic gas tungsten arc weld joint of TA16 and TC4 titanium alloys,the mechanical property of them was assessed under fatigue crack growth rate tests.For evaluation of fatigue crack growth rate,three points bending specimens were used.The correlation between the range of stress intensity factor and crack growth rate was determined in different zones of the annealed weld joint.Fatigue crack growth rates were obviously different in different zones of weld joint of dissimilar titanium alloys,due to their different microstructures.Scanning electron microscope examinations were conducted on the fracture surface in order to determine the relevant fracture mechanisms and crack growth mechanisms with respect to the details of microstructure.展开更多
It' s well known welding takes the leading role in development of titanium structures. However, in number of cases technological processes of brazing are more appropriate and, sometimes, being the single possible, in...It' s well known welding takes the leading role in development of titanium structures. However, in number of cases technological processes of brazing are more appropriate and, sometimes, being the single possible, in particular, during production of multilayer thin-wall structures. It should be noted that brazing filler metals of Ti-Cu-Ni, Ti-Zr-Cu-Ni, Zr-Ti-Ni and Cu-Zr-Ti systems in a form of plastic foils, as well as in powder form are mainly used in world practice for brazing of titanium alloys. Present work provides the results of complex investigations of brazing filler metals of Ti-Zr-Fe, Ti-Zr-Mn and Ti-Zr-Co systems using differential thermal analysis, light and scanning microscopy, X-ray microspectrum analysis. Data on melting ranges of pilot alloys were obtained, and liquidas su^Caces of given systems using simplex-lattice method were build. Brazing filler metals covering brazing temperature range of current structural titanium materials based on solid solutions as well as intermetallics were proposed. Structure, chemical inhomogeniety and strength characteristics of brazed joints were studied. It is determined that brazing of solid solution based alloys (OT4, VT6 ) using indicated brazing fiUer metals ensures strength characteristics of joints, which are not inferior to that obtained with application of known brazing filler metals even if they are received at lower brazing temperature.展开更多
The aim of this paper was to study the reaction between a Ti-6Al-4V alloy and boron nitride based investment shell molds used for investment casting titanium. In BN based investment shell molds, the face coatings are ...The aim of this paper was to study the reaction between a Ti-6Al-4V alloy and boron nitride based investment shell molds used for investment casting titanium. In BN based investment shell molds, the face coatings are made of pretreated hexagonal boron nitride (hBN) with a few yttria (Y2O3) and colloidal yttria as binder. The Ti-6Al-4V alloy was melted in a controlled atmosphere induction furnace with a segment water-cooled copper crucible. The cross-section of reaction interface between Ti alloys and shell mold was investigated by electron probe micro-analyzer (EPMA) and microhardness tester. The results show that the reaction is not serious, the thickness of the reacting layer is about 30-50 μm, and the thickness of α-case is about 180-200 pro. Moreover the α-case formation mechanism was also discussed.展开更多
Ti-4.5Al-6.0Mo-1.5Fe, Ti-6Al-1Mo-1Fe and Ti-6Al-4V alloys were prepared by blended elemental powder metallurgy (PM) process, and the effects of Nd on the microstructures and mechanical properties were investigated b...Ti-4.5Al-6.0Mo-1.5Fe, Ti-6Al-1Mo-1Fe and Ti-6Al-4V alloys were prepared by blended elemental powder metallurgy (PM) process, and the effects of Nd on the microstructures and mechanical properties were investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). It was found out that the addition of Nd increased the density of sintered titanium alloys slightly by a maximum increment of 1% because small amount of liquid phase occurred during sintering. The addition of Nd shows little effect on the improvement of tensile strength, while the elongation is significantly improved. For example, the elongation of Ti-4.SAl-6.0Mo-1.5Fe can be increased from 1% without addition of Nd to 13% at a Nd content of 1.2 wt pct.展开更多
Laser cladding is a new surface modification technology, and is widely used for fabricating wear and corrosion resistant composites coatings. Self-fluxing alloys have many advantages, such as excellent properties of d...Laser cladding is a new surface modification technology, and is widely used for fabricating wear and corrosion resistant composites coatings. Self-fluxing alloys have many advantages, such as excellent properties of deoxidizing and slagging, high wear resistance, low melting point and easy cladding, and are often used in laser cladding to improve wear and corrosion resistance of titanium and its alloys. In this paper, the recent development of Ni-based and Co-based self-fluxing alloy coatings which includes the influenee of rare earth and ceramic particles in coatings are summarized. Besides, the effects of processing parameters, such as laser power and scanning speed, on coatings are reviewed. Finally, the trend of development in the future is forecasted.展开更多
Experimental results related to solid state weldability of superplastic titanium alloys are presented. A correlation between superplastic flow and enhanced solid state weldability was established. It has been experim...Experimental results related to solid state weldability of superplastic titanium alloys are presented. A correlation between superplastic flow and enhanced solid state weldability was established. It has been experimentally shown that a drop in the lower superplastic flow temperature with decreasing mean grain size provides an opportunity to decrease the temperature at whicmethods for titanium alloys.展开更多
A series of Ti–Al–V titanium alloy bars with nominal composition Ti–7Al–5V ELI,Ti–5Al–3V ELI,commercial Ti–6Al–4V ELI and commercial Ti–6Al–4V were prepared.These alloys were then heat treated to obtain bimo...A series of Ti–Al–V titanium alloy bars with nominal composition Ti–7Al–5V ELI,Ti–5Al–3V ELI,commercial Ti–6Al–4V ELI and commercial Ti–6Al–4V were prepared.These alloys were then heat treated to obtain bimodal or equiaxed microstructures with various contents of primary a phase.Dynamic compression properties of the alloys above were studied by split Hopkinson pressure bar system at strain rates from 2,000 to 4,000 s-1.The results show that Ti–6Al–4V alloy with equiaxed primary a(ap)volume fraction of 45 vol%or 67 vol%exhibits good dynamic properties with high dynamic strength and absorbed energy,as well as an acceptable dynamic plasticity.However,all the Ti53ELI specimens and Ti64ELI specimens with ap of 65 vol%were not fractured at a strain rate of4,000 s-1.It appears that the undamaged specimens still have load-bearing capability.Dynamic strength of Ti–Al–V alloy can be improved as the contents of elements Al,V,Fe,and O increase,while dynamic strain is not sensitive to the composition in the appropriate range.The effects of primary alpha volume fraction on the dynamic properties are dependent on the compositions of Ti–Al–V alloys.展开更多
We focus on the electrochemical dissolution characteristics of new titanium alloys such as near-αtitanium alloy Ti60,α+βtitanium alloy TC4andβtitanium alloy Ti40 which are often used for aerospace industry.The exp...We focus on the electrochemical dissolution characteristics of new titanium alloys such as near-αtitanium alloy Ti60,α+βtitanium alloy TC4andβtitanium alloy Ti40 which are often used for aerospace industry.The experiments are carried out by electrochemical machining tool,and the surface morphology of the specimens is observed by the scanning electron microscope(SEM)and three-dimensional video microscope(DVM).The appropriate electrolyte is selected and the relationships between surface roughness and current density are achieved.The results show that the single-phase titanium alloy Ti40 has a better surface roughness after ECM compared with theα+βtitanium alloy TC4 and the near-αtitanium alloy Ti60.The best surface roughness is Ra 0.28μm when the current density is 75A/cm2.Furthermore,the surface roughness of the near-αtitanium alloy Ti60 is the most sensitive with the current density because of the different electrochemical equivalents of substitutional elements and larger grains than TC4.Finally,the suitable current density for each titanium alloy is achieved.展开更多
Two near α titanium alloys, Ti-5.6Al-4.8Sn-2.0Zr-1Mo-0.35Si (1#) and Ti-6.0AI-4.8Sn-2.0Zr-1Mo-0.35Si (2#), were solution-treated in the upper α+β phase fields, and the duplex mixture microstructures consisting...Two near α titanium alloys, Ti-5.6Al-4.8Sn-2.0Zr-1Mo-0.35Si (1#) and Ti-6.0AI-4.8Sn-2.0Zr-1Mo-0.35Si (2#), were solution-treated in the upper α+β phase fields, and the duplex mixture microstructures consisting of the less volume fraction primary α phase (αp) and the transformed β phase (βt) were obtained. The aging treatments were carried out at 700℃ for 1# alloy and 760℃ for 2# alloy under varied terms, respectively. It guaranteed α2 ordered phase to precipitate only in αp but not in βt for the two alloys. The slower precipitation and growth of the α2 ordered phase and silicide was observed in 1# alloy in comparison with 2# alloy. The mechanical properties including tensile strength and ductility, the creep and lasting properties at 600℃ were investigated. Prolonging aging time did not predominantly change the tensile strength and ductility for the two alloys. The 600℃/100 h thermal exposure caused a notable decrease of tensile ductility in 2# alloy though no distinct decrease could be observed in 1# alloy after the thermal exposure. The lasting property of i# alloy was increased with prolonging aging time and finally was equal to or even better than that of 2# alloy. Nevertheless, no evident increase emerged in 2# alloy with prolonging aging time. Similarly, the creep property of 1# alloy monotonously increased with increasing aging time and finally was equal to or even better than that of 2# alloy. No evident increase could be observed for 2# alloy. It can be deduced that the overgrowth of α2 ordered phase and silicide is unable to enhance hot strength properties but cause an unacceptable damage to tensile ductility. The optimum equilibrium of the comprehensive properties depending on the proper control of α2 ordered phase and silicide can be achieved by properly selecting aging temperature and time.展开更多
Ti0.5Al0.5N coatings were deposited on TC11(Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) and silicon substrates using a cathode arc ion-plating system.The microstructure, composition, phase structure, and oxidation-resistance of the...Ti0.5Al0.5N coatings were deposited on TC11(Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) and silicon substrates using a cathode arc ion-plating system.The microstructure, composition, phase structure, and oxidation-resistance of the alloys and nitride coatings were investigated by scanning electron microscopy, X-ray diffraction, transmission electron microscopy, Auger electron spectroscopy, and thermal analyzer.The results show that the oxidation resistance of the titanium alloy is relatively limited;the compound structures of Ti mixed with Al oxides are formed during the heating process.The phases of the Ti0.5Al0.5N coatings are composed of a TiN solid solution phase.The oxidation kinetics obeys the parabolic law.During the oxidation process, the selective oxidation of Al occurs, thus protecting the underlying coating and substrate.展开更多
omesolution treatmentsfor Ti 5 8 Al 4 8Sn 2 0Zr 1 0 Mo 0 34Si 0 90 Nd (1 # alloy) , Ti 6 3 Al 4 8 Sn 2 0 Zr 1 0 Mo 0 34 Si 0 90 Nd(2 # alloy) and Ti 6 8 Al 4 8Sn 2 0 Zr 0 5 Mo 0 3...omesolution treatmentsfor Ti 5 8 Al 4 8Sn 2 0Zr 1 0 Mo 0 34Si 0 90 Nd (1 # alloy) , Ti 6 3 Al 4 8 Sn 2 0 Zr 1 0 Mo 0 34 Si 0 90 Nd(2 # alloy) and Ti 6 8 Al 4 8Sn 2 0 Zr 0 5 Mo 0 34 Si 0 70 Nb 0 90 Nd (3 # alloy) several near alpha Titanium alloysat various temperaturesin (α+ β) two phaseregion havebeen carriedout. Theeffectsofsolution treat menttemperatureon theshape,size, distribution andvolumefraction ofthe primary alpha phase(αprim)havebeeninvestigated. Theresultsshowed thattheshape ofαprim did not depend onthesolution temperature, butthesize, the distribution and the volume fraction changed withthevariedsolutiontreatmenttemperature. Theprimaryalpha phaseprincipally precip itated atthe βgrain boundary regions atthe higher temperature nearthe Tα+ β/ β, and asthe temperature was dropped, αprim precipitated in a more uniform way. By energy spectrumanalysisof SEM, the elemental distributionsin primary αphase and transformed βphase(βtrans) havebeeninvestigated. The resultsshowed thatthe amount of Alelementin αprim is higherobviouslythanin βtransathighertemperature. Asthesolution temperature gotdropped theconcentrationsof aluminum elementgot moreuniform in both αprim and βtrans. Thehigher concentration of aluminum elementin αprim would play a importantrolein orderedα2 phase precipitation, and so have an importanteffecton the high temperature properties of the al loys.展开更多
In machining titanium alloys, cutting tools generally wear out very rapidlybecause of the high cutting temperature resulted from the low thermal conductivity and density ofthe work material. In order to increase the t...In machining titanium alloys, cutting tools generally wear out very rapidlybecause of the high cutting temperature resulted from the low thermal conductivity and density ofthe work material. In order to increase the tool life, it is necessary to suppress the cutting heatas much as possible by applying an abundant amount of coolant, but this will entail serioustechno-environmental and biological problems. To study the performance and avoid these limitations,a PVD-coated insert was used to the dry face mill of (alpha + beta) titanium alloys. As a result itwas found that the inserts exhibit an excellent cutting performance at low cutting speeds and feedrates, and there is no significant difference in the dominant insert failure mode between the wetand dry cutting in discontinuous cutting.展开更多
基金financially supported by the Young Individual Research Grants(Grant No:M22K3c0097)Singapore RIE 2025 plan and Singapore Aerospace Programme Cycle 16(Grant No:M2215a0073)led by C Tan+2 种基金supported by the Singapore A*STAR Career Development Funds(Grant No:C210812047)the National Natural Science Foundation of China(52174361 and 52374385)the support by US NSF DMR-2104933。
文摘Titanium(Ti)alloys are widely used in high-tech fields like aerospace and biomedical engineering.Laser additive manufacturing(LAM),as an innovative technology,is the key driver for the development of Ti alloys.Despite the significant advancements in LAM of Ti alloys,there remain challenges that need further research and development efforts.To recap the potential of LAM high-performance Ti alloy,this article systematically reviews LAM Ti alloys with up-to-date information on process,materials,and properties.Several feasible solutions to advance LAM Ti alloys are reviewed,including intelligent process parameters optimization,LAM process innovation with auxiliary fields and novel Ti alloys customization for LAM.The auxiliary energy fields(e.g.thermal,acoustic,mechanical deformation and magnetic fields)can affect the melt pool dynamics and solidification behaviour during LAM of Ti alloys,altering microstructures and mechanical performances.Different kinds of novel Ti alloys customized for LAM,like peritecticα-Ti,eutectoid(α+β)-Ti,hybrid(α+β)-Ti,isomorphousβ-Ti and eutecticβ-Ti alloys are reviewed in detail.Furthermore,machine learning in accelerating the LAM process optimization and new materials development is also outlooked.This review summarizes the material properties and performance envelops and benchmarks the research achievements in LAM of Ti alloys.In addition,the perspectives and further trends in LAM of Ti alloys are also highlighted.
基金supported by the National Natural Science Foundation of China(No.92160301)the Industrial Technology Development Program,China(No.JCKY2021605 B026)。
文摘The Ti-5Al-2Sn-4Zr-4Mo-2Cr-1Fe(β-CEZ)alloy is considered as a potential structural material in the aviation industry due to its outstanding strength and corrosion resistance.Electrochemical machining(ECM)is an efficient and low-cost technology for manufacturing theβ-CEZ alloy.In ECM,the machining parameter selection and tool design are based on the electrochemical dissolution behavior of the materials.In this study,the electrochemical dissolution behaviors of theβ-CEZ and Ti-6Al-4V(TC4)alloys in NaNO3solution are discussed.The open circuit potential(OCP),Tafel polarization,potentiodynamic polarization,electrochemical impedance spectroscopy(EIS),and current efficiency curves of theβ-CEZ and TC4 alloys are analyzed.The results show that,compared to the TC4 alloy,the passivation film structure is denser and the charge transfer resistance in the dissolution process is greater for theβ-CEZ alloy.Moreover,the dissolved surface morphology of the two titanium-based alloys under different current densities are analyzed.Under low current densities,theβ-CEZ alloy surface comprises dissolution pits and dissolved products,while the TC4 alloy surface comprises a porous honeycomb structure.Under high current densities,the surface waviness of both the alloys improves and the TC4 alloy surface is flatter and smoother than theβ-CEZ alloy surface.Finally,the electrochemical dissolution models ofβ-CEZ and TC4 alloys are proposed.
基金Acknowledgments The authors wish to thank the National Natural Science Foundation of China (Grant No. 51005234 and 50905180), the Foundation of China University of Mining and Technology (Grant No. 2009A056) and the Natural Science Foundation of Jiangsu Province (Grant No. BK2008005).
文摘Titanium cermets were successfully synthesized on the surface of biomedical grade titanium alloys by using sequential carburization method. The mechanical properties such as hardness, fracture toughness and plasticity were measured to estimate the potential application of titanium cermets. The results show that after carburization the surface hardness of titanium cermets was 778 HV, with a significant improvement of 128% compared with that of titanium alloys. In addition, the fracture toughness of titanium cermets was 21.5 × 10^6 Pa.m^1/2, much higher than that of other ceramics. Furthermore, the analysis of the loading-unloading curve in the nanoindentation test also indicates that the plasticity of titanium cermet reached 32.1%, a relatively high value which illustrates the combination of the metal and ceramics properties. The results suggest that sequential carburization should be an efficient way to produce titanium cermets with hard surface, high toughness and plasticity.
文摘A composite layer was prepared on the surface of Ti-6Al-4V alloy by nitriding-sulfurizing composite treatment,and its microstructure and phase structure were examined by scanning electron microscopy(SEM) and X-ray diffraction(XRD),respectively.The tribological performance was measured to investigate its dependence on the nitriding-sulfurizing composite treatment process.The results indicated that the composite layer was mainly comprised of Ti2N,TiN,and TiS2.It was found that the composite layer exhibited superior tribological properties under dry friction and absolute sliding conditions due to the formation of sulfides with self-lubricating function.
基金supported by the Major State Basic Research and Development Program of China (No.2007CB613807)the Doctorate Foundation of Northwestern Polytechnical University (CX201105)+1 种基金the Program for New Century Excellent Talents in Chinese Universities (No.NCET-07-0696)the fund of the State Key Laboratory of Solidification Processing in NWPU (No.35-TP-2009)
文摘The selection of titanium alloys has become a complex decision-making task due to the growing number of creation and utilization for titanium alloys,with each having its own characteristics,advantages,and limitations.In choosing the most appropriate titanium alloys,it is very essential to offer a reasonable and intelligent service for technical engineers.One possible solution of this problem is to develop a database system(DS) to help retrieve rational proposals from different databases and information sources and analyze them to provide useful and explicit information.For this purpose,a design strategy of the fuzzy set theory is proposed,and a distributed database system is developed.Through ranking of the candidate titanium alloys,the most suitable material is determined.It is found that the selection results are in good agreement with the practical situation.
文摘Several detailed studies have comprehensively investigated the benefits and limitations of laser-assisted machining(LAM)of titanium alloys.These studies have highlighted the positive impact of the application of laser preheating on reducing cutting forces and improving productivity but have also identified the detrimental effect of LAM on tool life.This paper seeks to evaluate a series of the most common cutting tools with different coating types used in the machining of titanium alloys to identify whether coating type has a dramatic effect on the dominant tool wear mechanisms active during the process.The findings provide a clear illustration that the challenges facing the application of LAM are associated with the development of new types of cutting tools which are not subjected to the diffusion-controlled wear processes that dominate the performance of current cutting tools.
基金This work was financially supported by the Program of National Natural Science Foundation of China(Nos.U1937204 and 51905124)China Postdoctoral Science Foundation(2019M661278).
文摘Complex thin-walled titanium alloy components play a key role in the aircraft,aerospace and marine industries,offering the advantages of reduced weight and increased thermal resistance.The geometrical complexity,dimensional accuracy and in-service properties are essential to fulfill the high-performance standards required in new transportation systems,which brings new challenges to titanium alloy forming technologies.Traditional forming processes,such as superplastic forming or hot pressing,cannot meet all demands of modern applications due to their limited properties,low productivity and high cost.This has encouraged industry and research groups to develop novel high-efficiency forming processes.Hot gas pressure forming and hot stamping-quenching technologies have been developed for the manufacture of tubular and panel components,and are believed to be the cut-edge processes guaranteeing dimensional accuracy,microstructure and mechanical properties.This article intends to provide a critical review of high-efficiency titanium alloy forming processes,concentrating on latest investigations of controlling dimensional accuracy,microstructure and properties.The advantages and limitations of individual forming process are comprehensively analyzed,through which,future research trends of high-efficiency forming are identified including trends in process integration,processing window design,full cycle and multi-objective optimization.This review aims to provide a guide for researchers and process designers on the manufacture of thin-walled titanium alloy components whilst achieving high dimensional accuracy and satisfying performance properties with high efficiency and low cost.
基金Funded in Part by the Grant from Technology and Industry for National Defense,China(No.AXXD1818)。
文摘Based on the investigated microstructure of different zones in the annealed automatic gas tungsten arc weld joint of TA16 and TC4 titanium alloys,the mechanical property of them was assessed under fatigue crack growth rate tests.For evaluation of fatigue crack growth rate,three points bending specimens were used.The correlation between the range of stress intensity factor and crack growth rate was determined in different zones of the annealed weld joint.Fatigue crack growth rates were obviously different in different zones of weld joint of dissimilar titanium alloys,due to their different microstructures.Scanning electron microscope examinations were conducted on the fracture surface in order to determine the relevant fracture mechanisms and crack growth mechanisms with respect to the details of microstructure.
文摘It' s well known welding takes the leading role in development of titanium structures. However, in number of cases technological processes of brazing are more appropriate and, sometimes, being the single possible, in particular, during production of multilayer thin-wall structures. It should be noted that brazing filler metals of Ti-Cu-Ni, Ti-Zr-Cu-Ni, Zr-Ti-Ni and Cu-Zr-Ti systems in a form of plastic foils, as well as in powder form are mainly used in world practice for brazing of titanium alloys. Present work provides the results of complex investigations of brazing filler metals of Ti-Zr-Fe, Ti-Zr-Mn and Ti-Zr-Co systems using differential thermal analysis, light and scanning microscopy, X-ray microspectrum analysis. Data on melting ranges of pilot alloys were obtained, and liquidas su^Caces of given systems using simplex-lattice method were build. Brazing filler metals covering brazing temperature range of current structural titanium materials based on solid solutions as well as intermetallics were proposed. Structure, chemical inhomogeniety and strength characteristics of brazed joints were studied. It is determined that brazing of solid solution based alloys (OT4, VT6 ) using indicated brazing fiUer metals ensures strength characteristics of joints, which are not inferior to that obtained with application of known brazing filler metals even if they are received at lower brazing temperature.
文摘The aim of this paper was to study the reaction between a Ti-6Al-4V alloy and boron nitride based investment shell molds used for investment casting titanium. In BN based investment shell molds, the face coatings are made of pretreated hexagonal boron nitride (hBN) with a few yttria (Y2O3) and colloidal yttria as binder. The Ti-6Al-4V alloy was melted in a controlled atmosphere induction furnace with a segment water-cooled copper crucible. The cross-section of reaction interface between Ti alloys and shell mold was investigated by electron probe micro-analyzer (EPMA) and microhardness tester. The results show that the reaction is not serious, the thickness of the reacting layer is about 30-50 μm, and the thickness of α-case is about 180-200 pro. Moreover the α-case formation mechanism was also discussed.
文摘Ti-4.5Al-6.0Mo-1.5Fe, Ti-6Al-1Mo-1Fe and Ti-6Al-4V alloys were prepared by blended elemental powder metallurgy (PM) process, and the effects of Nd on the microstructures and mechanical properties were investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). It was found out that the addition of Nd increased the density of sintered titanium alloys slightly by a maximum increment of 1% because small amount of liquid phase occurred during sintering. The addition of Nd shows little effect on the improvement of tensile strength, while the elongation is significantly improved. For example, the elongation of Ti-4.SAl-6.0Mo-1.5Fe can be increased from 1% without addition of Nd to 13% at a Nd content of 1.2 wt pct.
基金supported by the Shandong Provincial Key Research and Development Plan(Project No.2016GGX102018)Shandong Provincial Natural Science Foundation,China(Project No.ZR2017MEE063)
文摘Laser cladding is a new surface modification technology, and is widely used for fabricating wear and corrosion resistant composites coatings. Self-fluxing alloys have many advantages, such as excellent properties of deoxidizing and slagging, high wear resistance, low melting point and easy cladding, and are often used in laser cladding to improve wear and corrosion resistance of titanium and its alloys. In this paper, the recent development of Ni-based and Co-based self-fluxing alloy coatings which includes the influenee of rare earth and ceramic particles in coatings are summarized. Besides, the effects of processing parameters, such as laser power and scanning speed, on coatings are reviewed. Finally, the trend of development in the future is forecasted.
文摘Experimental results related to solid state weldability of superplastic titanium alloys are presented. A correlation between superplastic flow and enhanced solid state weldability was established. It has been experimentally shown that a drop in the lower superplastic flow temperature with decreasing mean grain size provides an opportunity to decrease the temperature at whicmethods for titanium alloys.
基金supported by the China–Korea Joint Research Program of Ministry of Science and Technology of China (No. 2012DFG51540)
文摘A series of Ti–Al–V titanium alloy bars with nominal composition Ti–7Al–5V ELI,Ti–5Al–3V ELI,commercial Ti–6Al–4V ELI and commercial Ti–6Al–4V were prepared.These alloys were then heat treated to obtain bimodal or equiaxed microstructures with various contents of primary a phase.Dynamic compression properties of the alloys above were studied by split Hopkinson pressure bar system at strain rates from 2,000 to 4,000 s-1.The results show that Ti–6Al–4V alloy with equiaxed primary a(ap)volume fraction of 45 vol%or 67 vol%exhibits good dynamic properties with high dynamic strength and absorbed energy,as well as an acceptable dynamic plasticity.However,all the Ti53ELI specimens and Ti64ELI specimens with ap of 65 vol%were not fractured at a strain rate of4,000 s-1.It appears that the undamaged specimens still have load-bearing capability.Dynamic strength of Ti–Al–V alloy can be improved as the contents of elements Al,V,Fe,and O increase,while dynamic strain is not sensitive to the composition in the appropriate range.The effects of primary alpha volume fraction on the dynamic properties are dependent on the compositions of Ti–Al–V alloys.
基金supported by the National Natural Science Foundation of China(No.51205199)the Program for New Century Excellent Talents in University (No.NCET12-0627)+1 种基金the Funding of Jiangsu Innovation Program for Graduate Education (No.CXLX13_141)the Fundamental Research Funds for the Central Universities
文摘We focus on the electrochemical dissolution characteristics of new titanium alloys such as near-αtitanium alloy Ti60,α+βtitanium alloy TC4andβtitanium alloy Ti40 which are often used for aerospace industry.The experiments are carried out by electrochemical machining tool,and the surface morphology of the specimens is observed by the scanning electron microscope(SEM)and three-dimensional video microscope(DVM).The appropriate electrolyte is selected and the relationships between surface roughness and current density are achieved.The results show that the single-phase titanium alloy Ti40 has a better surface roughness after ECM compared with theα+βtitanium alloy TC4 and the near-αtitanium alloy Ti60.The best surface roughness is Ra 0.28μm when the current density is 75A/cm2.Furthermore,the surface roughness of the near-αtitanium alloy Ti60 is the most sensitive with the current density because of the different electrochemical equivalents of substitutional elements and larger grains than TC4.Finally,the suitable current density for each titanium alloy is achieved.
基金supported by the National Natural Science Foundation of China under grant No.50471085
文摘Two near α titanium alloys, Ti-5.6Al-4.8Sn-2.0Zr-1Mo-0.35Si (1#) and Ti-6.0AI-4.8Sn-2.0Zr-1Mo-0.35Si (2#), were solution-treated in the upper α+β phase fields, and the duplex mixture microstructures consisting of the less volume fraction primary α phase (αp) and the transformed β phase (βt) were obtained. The aging treatments were carried out at 700℃ for 1# alloy and 760℃ for 2# alloy under varied terms, respectively. It guaranteed α2 ordered phase to precipitate only in αp but not in βt for the two alloys. The slower precipitation and growth of the α2 ordered phase and silicide was observed in 1# alloy in comparison with 2# alloy. The mechanical properties including tensile strength and ductility, the creep and lasting properties at 600℃ were investigated. Prolonging aging time did not predominantly change the tensile strength and ductility for the two alloys. The 600℃/100 h thermal exposure caused a notable decrease of tensile ductility in 2# alloy though no distinct decrease could be observed in 1# alloy after the thermal exposure. The lasting property of i# alloy was increased with prolonging aging time and finally was equal to or even better than that of 2# alloy. Nevertheless, no evident increase emerged in 2# alloy with prolonging aging time. Similarly, the creep property of 1# alloy monotonously increased with increasing aging time and finally was equal to or even better than that of 2# alloy. No evident increase could be observed for 2# alloy. It can be deduced that the overgrowth of α2 ordered phase and silicide is unable to enhance hot strength properties but cause an unacceptable damage to tensile ductility. The optimum equilibrium of the comprehensive properties depending on the proper control of α2 ordered phase and silicide can be achieved by properly selecting aging temperature and time.
文摘Ti0.5Al0.5N coatings were deposited on TC11(Ti-6.5Al-3.5Mo-1.5Zr-0.3Si) and silicon substrates using a cathode arc ion-plating system.The microstructure, composition, phase structure, and oxidation-resistance of the alloys and nitride coatings were investigated by scanning electron microscopy, X-ray diffraction, transmission electron microscopy, Auger electron spectroscopy, and thermal analyzer.The results show that the oxidation resistance of the titanium alloy is relatively limited;the compound structures of Ti mixed with Al oxides are formed during the heating process.The phases of the Ti0.5Al0.5N coatings are composed of a TiN solid solution phase.The oxidation kinetics obeys the parabolic law.During the oxidation process, the selective oxidation of Al occurs, thus protecting the underlying coating and substrate.
文摘omesolution treatmentsfor Ti 5 8 Al 4 8Sn 2 0Zr 1 0 Mo 0 34Si 0 90 Nd (1 # alloy) , Ti 6 3 Al 4 8 Sn 2 0 Zr 1 0 Mo 0 34 Si 0 90 Nd(2 # alloy) and Ti 6 8 Al 4 8Sn 2 0 Zr 0 5 Mo 0 34 Si 0 70 Nb 0 90 Nd (3 # alloy) several near alpha Titanium alloysat various temperaturesin (α+ β) two phaseregion havebeen carriedout. Theeffectsofsolution treat menttemperatureon theshape,size, distribution andvolumefraction ofthe primary alpha phase(αprim)havebeeninvestigated. Theresultsshowed thattheshape ofαprim did not depend onthesolution temperature, butthesize, the distribution and the volume fraction changed withthevariedsolutiontreatmenttemperature. Theprimaryalpha phaseprincipally precip itated atthe βgrain boundary regions atthe higher temperature nearthe Tα+ β/ β, and asthe temperature was dropped, αprim precipitated in a more uniform way. By energy spectrumanalysisof SEM, the elemental distributionsin primary αphase and transformed βphase(βtrans) havebeeninvestigated. The resultsshowed thatthe amount of Alelementin αprim is higherobviouslythanin βtransathighertemperature. Asthesolution temperature gotdropped theconcentrationsof aluminum elementgot moreuniform in both αprim and βtrans. Thehigher concentration of aluminum elementin αprim would play a importantrolein orderedα2 phase precipitation, and so have an importanteffecton the high temperature properties of the al loys.
文摘In machining titanium alloys, cutting tools generally wear out very rapidlybecause of the high cutting temperature resulted from the low thermal conductivity and density ofthe work material. In order to increase the tool life, it is necessary to suppress the cutting heatas much as possible by applying an abundant amount of coolant, but this will entail serioustechno-environmental and biological problems. To study the performance and avoid these limitations,a PVD-coated insert was used to the dry face mill of (alpha + beta) titanium alloys. As a result itwas found that the inserts exhibit an excellent cutting performance at low cutting speeds and feedrates, and there is no significant difference in the dominant insert failure mode between the wetand dry cutting in discontinuous cutting.