This research work is focused on both experimental and numerical analysis of laser surface hardening of AISI M2 high speed tool steel. Experimental analysis aims at clarifying effect of different laser processing para...This research work is focused on both experimental and numerical analysis of laser surface hardening of AISI M2 high speed tool steel. Experimental analysis aims at clarifying effect of different laser processing parameters on properties and performance of laser surface treated specimens. Numerical analysis is concerned with analytical approaches that provide efficient tools for estimation of surface temperature, surface hardness and hardened depth as a function of laser surface hardening parameters. Results indicated that optimization of laser processing parameters including laser power, laser spot size and processing speed combination is of considerable importance for achieving maximum surface hardness and deepest hardened zone. In this concern, higher laser power, larger spot size and lower processing speed are more efficient. Hardened zone with 1.25 mm depth and 996 HV surface hardness was obtained using 1800 W laser power, 4 mm laser spot size and 0.5 m/min laser processing speed. The obtained maximum hardness of laser surface treated specimen is 23% higher than that of conventionally heat treated specimen. This in turn has resulted in 30% increase in wear resistance of laser surface treated specimen. Numerical analysis has been carried out for calculation of temperature gradient and cooling rate based on Ashby and Easterling equations. Then, surface hardness and hardened depth have been numerically estimated based on available Design-Expert software. Numerical results indicated that cooling rate of laser surface treated specimen is high enough to be beyond the nose of the CCT diagram of the used steel that in turn resulted in a hard/martensitic structure. Numerically estimated values of surface temperature, surface hardness and hardened depth as a function of laser processing parameters are in a good agreement with experimental results. Laser processing charts indicating expected values of surface temperature, surface hardness and hardened depth as a function of different wider range of laser processing parameters are proposed.展开更多
Friction stir welding （FSW） technology is being increasingly attractive in welding steels on account of the high-quality weld formation and excellent weld properties. The feasibility of FSW of steels has been convin...Friction stir welding （FSW） technology is being increasingly attractive in welding steels on account of the high-quality weld formation and excellent weld properties. The feasibility of FSW of steels has been convinced for nearly 20 years. However, the application progress for FSW of steels is slower than that of aluminum alloys owing to the high cost and poor usability of tools. The FSW tools are called as the heart of FSW process which is critical for welding quality control and the weld microstructure and properties. The recent progresses in research and development of FSW tools for welding steels have been reviewed. Material selections, geometry parameters, wear behavior and use life of the tools are summarized from the available literatures.展开更多
文摘This research work is focused on both experimental and numerical analysis of laser surface hardening of AISI M2 high speed tool steel. Experimental analysis aims at clarifying effect of different laser processing parameters on properties and performance of laser surface treated specimens. Numerical analysis is concerned with analytical approaches that provide efficient tools for estimation of surface temperature, surface hardness and hardened depth as a function of laser surface hardening parameters. Results indicated that optimization of laser processing parameters including laser power, laser spot size and processing speed combination is of considerable importance for achieving maximum surface hardness and deepest hardened zone. In this concern, higher laser power, larger spot size and lower processing speed are more efficient. Hardened zone with 1.25 mm depth and 996 HV surface hardness was obtained using 1800 W laser power, 4 mm laser spot size and 0.5 m/min laser processing speed. The obtained maximum hardness of laser surface treated specimen is 23% higher than that of conventionally heat treated specimen. This in turn has resulted in 30% increase in wear resistance of laser surface treated specimen. Numerical analysis has been carried out for calculation of temperature gradient and cooling rate based on Ashby and Easterling equations. Then, surface hardness and hardened depth have been numerically estimated based on available Design-Expert software. Numerical results indicated that cooling rate of laser surface treated specimen is high enough to be beyond the nose of the CCT diagram of the used steel that in turn resulted in a hard/martensitic structure. Numerically estimated values of surface temperature, surface hardness and hardened depth as a function of laser processing parameters are in a good agreement with experimental results. Laser processing charts indicating expected values of surface temperature, surface hardness and hardened depth as a function of different wider range of laser processing parameters are proposed.
基金The authors are grateful to the National Natural Science Foundation of China （Grant Nos. 51325401 and U 1660201 ） and the National Magnetic Confinement Fusion Energy Research Project （Grant No. 2015GB 119001 ） for financial support.
文摘Friction stir welding （FSW） technology is being increasingly attractive in welding steels on account of the high-quality weld formation and excellent weld properties. The feasibility of FSW of steels has been convinced for nearly 20 years. However, the application progress for FSW of steels is slower than that of aluminum alloys owing to the high cost and poor usability of tools. The FSW tools are called as the heart of FSW process which is critical for welding quality control and the weld microstructure and properties. The recent progresses in research and development of FSW tools for welding steels have been reviewed. Material selections, geometry parameters, wear behavior and use life of the tools are summarized from the available literatures.
