Flexible Furnace Concepts for Vacuum Heat Treatment Combined with High-pressure Gas Quenching

IN the past five years the process combination of vacuum hardening, respectively vacuum carburizing with high-pressure gas quenching was successfully introduced to the market, especially in the manufacture of gears. In the meantime furnace concepts for various applications are available to the industry. In the following report three plant varieties are introduced, which differ in process flexibility and throughput. This report also explains criteria for the selection of a furnace in view of the existing application requirements. Besides this a short introduction is given into the vacuum carburizing process and the high-pressure gas quenching technology.

Based on the experimentation mathematical modeling and autoregulation realization for gas-collector pressure of coke furnace

Technical process and pressure control system of coke furnace were introduced.The mathematical model based on experimental method of gas-collector pressure wasproposed.To a certain extent, it is more reliable and dependable than mechanism method.Manufacturing process and experimental modeling can be finished at the same time, andfurthermore, the mathematical model can be established automatically.The realization algorithmof the total decoupling and on the line's modification for model value plays an importantrole in improving regulating quality.Finally, the DCS network structure to realizethe process was introduced.The control results show that the regulator can get reliableand robust performance.

Extraction of valuable metals from Ti-bearing blast furnace slag using ammonium sulfate pressurized pyrolysis−acid leaching processes

A novel method of extracting valuable metals from Ti-bearing blast furnace slag(TBBF slag)via pressure pyrolysis of recyclable ammonium sulfate(AS)−acid leaching process was proposed.The results show that when pressurized roasting at an AS-to-slag mass ratio 3:1 and 370℃for 90 min,the extraction rates of titanium,aluminum and magnesium reached 94.5%,91.9%and 97.4%,respectively.The acid leaching solution was subjected to re-crystallization in a boiling state to obtain a titanium product having a TiO2 content of 94.1%.The above crystallization mother liquor was adjusted to pH=6 and pH≥12.2,respectively,and then qualified Al2O3 and MgO products were obtained.The analysis through XRD and SEM−EDS proves that the main phases in roasted samples were NH4AlSO4,CaSO4 and TiOSO4.The thermodynamic analysis presents that the main minerals of perovskite,spinel and diopside in raw ore could spontaneously react with the intermediate produced by AS under optimal conditions.

Recovery of zinc from electric arc furnace dust by alkaline pressure leaching using iron as a reductant

To recover zinc from electric arc furnace(EAF)dust,a process of primary normal pressure leaching and secondary alkaline pressure leaching is proposed.First,under the alkaline pressure leaching system,the experiment of pure zinc ferrite being reduced by iron powder was carried out.Under the optimal reduction conditions(i.e.,temperature of 260℃,NaOH concentration of 6 mol/L,liquid-to-solid ratio of 50 mL/g,and a 5-fold excess of iron powder),89%of zinc was extracted.The iron in the reduced residue exists as a magnetite phase.Subsequently,the normal pressure leaching experiment was carried out with EAF dust as raw material,and 66%zinc was leached.The main phase of zinc in normal leaching residue was determined to be zinc ferrite.Then,the normal leaching residue was reduced by iron powder under the alkaline pressure leaching system,and 66.5%of zinc was extracted.After the two-stage leaching process,the leaching rate of zinc in EAF dust can achieve 88.7%.The alkaline pressure leaching solution can be returned as the normal pressure leaching solution,and the magnetite in the alkaline pressure leaching residue can be recovered by magnetic separation.

Synthesis of (Ca, Mg)-α′-Sialon-AlN-BN powders from boron-rich blast furnace slag by microwave carbothermal reduction-nitridation

(Ca, Mg)-α′-Sialon-AlN-BN powders were synthesized by the carbothermal reduction and nitridation (CRN) method using boron-rich slag, one of the intermediate products from pyrometallurgy separation of pageit, as the staring material. The influences of synthesis temperature and holding time on the phase composition and microstructure during the microwave CRN were studied by XRD, SEM and EDS. The comparison between two heating techniques, conventional and microwave heating, on the synthesized powder was presented as well. The experimental results revealed that the phase compositions and microstructures of the synthesized products were greatly affected by the synthesis temperature and holding time. With an increase in the synthesis temperature or holding time, the relative amount of α′-Sialon increased and α′-Sialon became the main crystalline phase at 1400 °C for 6 h. The synthesized products also contained AlN, BN and a small amount of β-SiC. Elongated α′-Sialon grains, short rod AlN grains, aggregate nanoscale BN grains were observed in the synthesized powders. The reaction temperature of microwave heating method was reduced by 80 °C, the reaction time was shortened by 2 h, and more elongated α′-Sialon grains with large aspect ratio were observed.

Pore-scale study of the pressure-sensitive effect of sandstone and its influence on multiphase flows

The pressure-sensitive effect on the pore structure of sandstone was investigated using X-ray computed micro-tomography and QEMSCAN quantitative mineral analysis. In a physical simulation study, we extracted the pore network model from digital cores at different confining pressures and evaluated the effect of pressure sensitivity on the multiphase displacement process. In both the pore network model and QEMSCAN scanning, the pore structure was observed to be damaged under a high confining pressure. Due to their different scales, the pores and throats exhibited inhomogeneous changes; further, the throats exhibited a significant variation compared to that exhibited by the pores. Meanwhile, the heterogeneity of the pore structure under the two aforementioned activities was aggravated by the elastic-plastic deformation of the pore structure.The pressure-sensitive effect increased the proportion of mineral particles, such as quartz(the main component of the core skeleton), and reduced the proportion of clay minerals. The clay minerals were originally attached to the pore walls or interspersed in the pores; however, as the pressure increased, the clay minerals accumulated in the pores resulting in blockage of the pores. While simulating the multiphase displacement process, increasing the confining pressure was observed to severely restrict the flowability of oil and water. This study promises to improve the efficiency of reservoir development in terms of oil and gas exploitation.

Study on co-cracking performance of different hydrocarbon mixture in a steam pyrolysis furnace

Co-cracking is a process where the mixtures of different hydrocarbon feedstocks are cracked in a steam pyrolysis furnace, and widely adopted in chemical industries. In this work, the simulations of the co-cracking of ethane and propane, and LPG and naphtha mixtures have been conducted, and the software packages of COILSIM1 D and Sim CO are used to account for the cracking process in a tube reactor. The effects of the mixing ratio, coil outlet temperature, and pressure on cracking performance have been discussed in detail. The co-cracking of ethane and propane mixture leads to a lower profitability than the cracking of single ethane or single propane. For naphtha, cracking with LPG leads to a higher profitability than single cracking of naphtha, and more LPG can produce a higher profitability.

Oxidation of Fe-Cr-Ni Alloys in a Low Oxygen Partial Pressure Atmosphere to Mitigate Coke Formation

Anti-coking oxide films were prepared on a 25Cr35Ni and 35Cr45Ni alloy surface under the low oxygen partialpressure atmosphere of a H2-H2O mixture. The composition and phase structure of the oxide films were analyzed by energydispersive spectroscopy (EDS), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The anti-cokingperformance of a mini tube made of a HP40 (25Cr35Ni) alloy was evaluated on a bench scale pyrolysis and coking test unit.The results showed that the surface Fe and Ni content decreased after the oxidation of the two alloys in a low oxygen partialpressure atmosphere. The oxide films were mainly composed of MnCr_(2)O_(4) and Cr_(2)O_(3). The average mass of coke in the minitube with oxide film decreased by 87% relative to that of a tube without an oxide film when the cracking temperature was 900℃. The ethylene, propylene, and butadiene yields in the pyrolysis tests were almost the same for the mini tubes withand without an oxide film. The oxide film on the alloy surface effectively inhibited catalytic filamentous coke formation.An industrial test showed that the run length of the cracking furnace with the in-situ coating technology was significantlyextended.

Development and Application of Al_2O_3-Si_3N_4 Refractories Used in Blast Furnace

Newly developed Al2O3-Si3N4 composite refractories used for blast furnace is introduced in this work. Al2O3-Si3N4 composite refractories attacked by alkali vapor and blast furnace slag was investigated. High performance Al2O3-Si3N4 composite refractories was produced and used at both 2560m^3 blast furnaces of Tan-gsteel and No. 5 blast furnace of Shaosteel.

Non-water Injection Mix for Blast Furnace YB/T 4153-2006

1 Scope This standard specifies the classification, techni cal requirements, test methods, quality appraisal pro- cedures, packing, marking, transportation, storage, quality certificate, and construction manual of nonwater injection mix for blast furnace.

The 4th International Exhibition on Refractories, Industrial Ceramics and Furnaces(RCF Expo'2003)Beijing, China, April 15-17, 2003In conjunction with China Refractories Seminar' 2003-Technology and Markets

Organizers and Sponsors: China Association of Refractories Industry The Chinese Society for Metals The Chinese Ceramic Society

Comparison of electrochemical properties of atmospheric pressure plasma coatings for Al_2O_3-3TiO_2 and CoNiCrAlY in sea water

To improve the durability of underwater rotating products,the corrosion characteristics in harsh marine environment were evaluated through various electrochemical experiments on the Al2O3-3TiO2 and CoNiCrAlY coating layers by atmospheric pressure plasma spray coating process.By evaluating the corrosion resistance of these materials,their applicability to environmentally friendly power generation equipment such as blades of tidal current turbines was examined.According to the Tafel analysis for micro-areas including the coating layer,the coating/metal interlayer and the base metal,the Al2O3-3TiO2 coating layer and the CoNiCrAlY coating layer show markedly lower corrosion current density than the base metal.The corrosion current density of the CoNiCrAlY coating layer (9.75316×10-8A/cm2) is about 1.6 times more than that of the Al2O3-3TiO2 coating layer (6.13139×10-8A/cm2).

THE CENTRAL DISTRIBUTION OF ADRENOMEDULLIN AND ITS EFFECTS ON BLOOD PRESSURE AND HEART RATE IN RATS

The present study was designed to make certain whether there exists adrenomedullin (ADM) in the rat central nervous system and evaluated the hemodynamic actions of intracerebroventricular administration (ICVA) of human ADM[13-52]. By immunohistochemistry (ABC method),We found that there was a discrete localization of ADM-positive immunoreactivity in the rat central system including cerebral cortex,paraventricular tissues, hypothalamus, cerebella cortex, mesencephalon and medulla oblongata. By reverse transcription-polymerase chain reaction(RT-PCR) analysis, rat ADM mRNA was found to be expressed in rat brain. These above results of immunohistochemistry and RT-PCR suggest that ADM exists in the rat brain. We also found that centrally administered ADM[13-52]in a dose of 0.4 to 3. 2 nmol/kg provoked marked, prolonged and dosedependent increases in mean arterial blood pressure (MABP) and heart rate (HR). To clarify the mechanisms of the hemodynamic changes induced by centrally administered ADM [13-52]. the effect of centrally administered ADM [13-52] on renal sympathetic nerve activity (RSNA) was studied. The result showed that centrally administered ADM [13-52] ( 1. 6 nmol/kg) provoked a marked increase in RSNA .therefore .the increases in MABP and HR induced by centrally administered ADM [13-52]might be due to the stimulation of central sympathetic mechanism. In addtion,we also compared the relationship of activity and structure among the different fragments of ADM. In conclusion, ADMexists in the rat brain, and it may play an important role in the central control of cardiovascular system.

Diffusion coefficients of natural gas in foamy oil systems under high pressures

The diffusion coefficient of natural gas in foamy oil is one of the key parameters to evaluate the feasibility of gas injection for enhanced oil recovery in foamy oil reservoirs. In this paper, a PVT cell was used to measure diffusion coefficients of natural gas in Venezuela foamy oil at high pressures, and a new method for deter- mining the diffusion coefficient in the foamy oil was de- veloped on the basis of experimental data. The effects of pressure and the types of the liquid phase on the diffusion coefficient of the natural gas were discussed. The results indicate that the diffusion coefficients of natural gas in foamy oil, saturated oil, and dead oil increase linearly with increasing pressure. The diffusion coefficient of natural gas in the foamy oil at 20 MPa was 2.93 times larger than that at 8.65 MPa. The diffusion coefficient of the natural gas in dead oil was 3.02 and 4.02 times than that of the natural gas in saturated oil and foamy oil when the pressure was 20 MPa. However, the gas content of foamy oil was 16.9 times higher than that of dead oil when the dissolution time and pressure were 20 MPa and 35.22 h, respectively.

Experimental analysis of pressure characteristics of catalyst powder flowing down a cyclone dipleg

An experiment was carried out for investigating pressure behavior of catalyst powders, with a Sauter mean diameter of 63.6 μm, flowing downward in a cyclone dipleg with 150 mm inner diameter and 9000 mm high. Time mean pressure and time series of pressure fluctua- tions were measured at different axial positions in the dipleg with particle mass fluxes ranging from 50.0 to 385.0 kg m-2s t. The experimental results showed that the time mean pressure in the dipleg increased progres- sively from the top section to the bottom section. The experimental phenomena displayed that the fluidization patterns in the dipleg can be divided into two types on the whole, namely the dilute-dense coexisting falling flow and the dense conveying flow along the dipleg. In the dilute- dense coexisting falling flow, the dilute phase region was composed of a length of swirling flow below the inlet of dipleg and a dilute falling flow above the dense bed level. With increasing particle mass flux, the dilute-dense coex- isting falling flow was gradually transformed to be the dense conveying flow, and the exit pressure of the dipleg increased considerably. The pressure fluctuations were closely related to the flnidization patterns inside the dipleg. In the dilute-dense coexisting falling flow, the pressure fluctuations in the dilute flow region originated from par- ticle clusters, propagating downward as a pressure wave; however, the pressure fluctuations in the dense flow region originated from rising gas bubbles, propagating upward. When the dense conveying flow was formed in the dipleg,the pressure fluctuations originated mainly from instability of the feed and the compressed gas, propagating down- ward. The standard deviation of the pressure fluctuations indicated that the intensity of pressure fluctuations first increased and then decreased with increasing particle flux.

Research on New Testing Method and Instrument of Clothing Pressure

This paper discusses the formation of the fabric clothingpressure,the efforts of the human body and the impor-tance of the clothing pressure measurement.Several as-pects such as setting up the scientific and simple measur-ing method of the clothing pressure,the designing andmaking the measuring instruments are emphasized.Bymeans of experimental testing and analysis,some usefulresults can be derived from these works.

Modeling of fluid dynamics interacting with ductile fraction propagation in high pressure pipeline

This paper presents a computational model for the fluid dynamics in a fractured ductile pipe under high pressure. The pressure profile in front of the crack tip, which is the driving source of crack propagation, is computed using a nonlinear wave equation. The solution is coupled with a one dimensional choked flow analysis behind the crack. The simulation utilizes a high order optimized prefactored compact-finite volume method in space, and low dispersion and dissipation Runge-Kutta in time. As the pipe fractures the rapid depressurization take place inside the pipe and the propagation of the crack-induced waves strongly influences the outflow dynamics. Consistent with the experimental observation, the model predicts the expansion wave inside the pipe, and the reflection and outflow of the wave. The model also helps characterize the propagation of the crack dynamics and fluid flows around the tip of the crack.

Formation permeability evaluation and productivity prediction based on mobility from pressure measurement while drilling

Based on the measurement mechanism of mobility in pressure measurement while drilling, through analyzing a large number of mobility data, it is found that under the condition of water-based mud drilling, the product of mobility from pressure measurement while drilling and the viscosity of mud filtrate is infinitely close to the water phase permeability under the residual oil in relative permeability experiment. Based on this, a method converting the mobility from pressure measurement while drilling to core permeability is proposed, and the permeability based on Timur formula has been established. Application of this method in Penglai 19-9 oilfield of Bohai Sea shows:(1) Compared with the permeability calculated by the model of adjacent oilfields, the permeability calculated by this model is more consistent with the permeability calculated by core analysis.(2) Based on the new model, the correlation between the calculated mobility of well logging and the actual drilling specific productivity index bas been established. Compared with the relationship established by using the permeability model of an adjacent oilfield, the correlation of the new model is better.(3) Productivity of four directional wells was predicted, and the prediction results are in good agreement with the actual production after drilling.

Pressure-induced superconductivity and phase transition in PbSe and PbTe

TheⅣ-Ⅵsemiconducting chalcogenides are a large material family with distinct physical behavior.Here,we systematically investigate the effect of pressure on the electronic and crystal structures of PbSe and PbTe by combining high-pressure electrical transport and synchrotron x-ray diffraction(XRD)measurements.The resistivity of PbSe and PbTe changes dramatically under high pressure and a non-monotonic evolution of p(T)is observed.Both PbSe and PbTe are found to undergo semiconductor-metal transition upon compression and show superconductivity under higher pressure.The structural evolutions from the Fm3^(-)m to Pnma phase and then to the Pm3^(-)m phase in PbSe are verified by the x-ray diffraction.The present findings reveal the internal correlation between the structural evolution and the physical properties in lead chalcogenides.

PFC-PID控制在加热炉炉膛压力控制中的应用

针对工业P ID控制器不能很好兼顾抗干扰性与鲁棒性的缺点,将预测函数控制(PFC)与P ID控制相结合,提出一种具有PFC-P ID控制结构的新型预测函数控制器并成功地应用到工业焦化加热炉炉膛压力的控制中。由于其控制策略实现了目标和控制的分层,因此其控制效果要优于仅存在P ID控制的情形。实际工业应用表明了该方法的有效性。