Modified Pressure Loss Model for T-junctions of Engine Exhaust Manifold

The T-junction model of engine exhaust manifolds significantly influences the simulation precision of the pressure wave and mass flow rate in the intake and exhaust manifolds of diesel engines. Current studies have focused on constant pressure models, constant static pressure models and pressure loss models. However, low model precision is a common disadvantage when simulating engine exhaust manifolds, particularly for turbocharged systems. To study the performance of junction flow, a cold wind tunnel experiment with high velocities at the junction of a diesel exhaust manifold is performed, and the variation in the pressure loss in the T-junction under different flow conditions is obtained. Despite the trend of the calculated total pressure loss coefficient, which is obtained by using the original pressure loss model and is the same as that obtained from the experimental results, large differences exist between the calculated and experimental values. Furthermore, the deviation becomes larger as the flow velocity increases. By improving the Vazsonyi formula considering the flow velocity and introducing the distribution function, a modified pressure loss model is established, which is suitable for a higher velocity range. Then, the new model is adopted to solve one-dimensional, unsteady flow in a D6114 turbocharged diesel engine. The calculated values are compared with the measured data, and the result shows that the simulation accuracy of the pressure wave before the turbine is improved by 4.3% with the modified pressure loss model because gas compressibility is considered when the flow velocities are high. The research results provide valuable information for further junction flow research, particularly the correction of the boundary condition in one-dimensional simulation models.

Tip Clearance Flows in Turbine Cascades

This article describes the effects of some factors on the tip clearance flow in axial linear turbine cascades. The measurements of the total pressure loss coefficient are made at the cascade outlets by using a five-hole probe at exit Mach numbers of 0.10, 0.14 and 0.19. At each exit Mach number, experiments are performed at the tip clearance heights of 1.0%, 1.5%, 2.0%, 2.5% and 3.0% of the blade height. The effects of the non-uniform tip clearance height of each blade in the pitchwise direction are also studied. The results show that at a given tip clearance height, generally, total pressure loss rises with exit Mach numbers proportionally. At a fixed exit Mach number, the total pressure loss augments nearly proportionally as the tip clearance height increases. The increased tip clearance heights in the tip regions of two adjacent blades are to be blame for the larger clearance loss of the center blade. Compared to the effects of the tip clearance height, the effects of the exit Mach number and the pitchwise variation of the tip clearance height on the cascade total pressure loss are so less significant to be omitted.

Numerical Investigation on the Secondary Flow Control by Using Splitters at Different Positions with Respect to the Main Blade

In turbomachinery,strong secondary flow can produce significant losses of total pressure near the endwall and reduce the efficiency of the considered turbomachine.In this study,splitters located at different positions with respect to the main blade have been used to reduce such losses and improve the efficiency of the outlet guide vane(OGV).Three different relative positions have been considered assuming a NACA 65-010 profile for both the main blade and the splitter.The numerical results indicate that splitters can effectively reduce the total pressure loss by suppressing the secondary flow around the main blade,but the splitters themselves also produce flow losses,which are caused by flow separation effects.

Numerical Simulation of Retrofit Scheme of a Boiler Tail Flue

Aiming at the problem that the total pressure loss of the flue of the electric precipitator of the 350 MW unit of a power plant to the inlet of the draft fan is too large,the numerical simulation software Fluent and the standard k-εmodel was used to simulate the flue,the results show that the main part of the flue mean total pressure loss is derived from the confluence header and elbow.In order to reduce the loss and consider the cost of transformation,the concept of twodimensional feature surface is established,gradually proposed three sets of flue transformation program and analysis of the flue transformation program drag reduction effect,the results show that the total reduction of the flue can be reduced from 486 Pa to 89 Pa and the reduction rate is 81.7%,which is the best solution;The concept of two-dimensional feature plane is helpful for quick condensing of flue;Double V-type structure of the convergence of the box has a better drag reduction effect.

Investigation of control effects of end-wall selfadaptive jet on three-dimensional corner separation of a highly loaded compressor cascade

To overcome the limitations posed by three-dimensional corner separation,this paper proposes a novel flow control technology known as passive End-Wall(EW)self-adaptive jet.Two single EW slotted schemes(EWS1 and EWS2),alongside a combined(COM)scheme featuring double EW slots,were investigated.The results reveal that the EW slot,driven by pressure differentials between the pressure and suction sides,can generate an adaptive jet with escalating velocity as the operational load increases.This high-speed jet effectively re-excites the local low-energy fluid,thereby mitigating the corner separation.Notably,the EWS1 slot,positioned near the blade leading edge,exhibits relatively low jet velocities at negative incidence angles,causing jet separation and exacerbating the corner separation.Besides,the EWS2 slot is close to the blade trailing edge,resulting in massive low-energy fluid accumulating and separating before the slot outlet at positive incidence angles.In contrast,the COM scheme emerges as the most effective solution for comprehensive corner separation control.It can significantly reduce the total pressure loss and improve the static pressure coefficient for the ORI blade at 0°-4° incidence angles,while causing minimal negative impact on the aerodynamic performance at negative incidence angles.Therefore,the corner stall is delayed,and the available incidence angle range is broadened from -10°--2°to -10°-4°.This holds substantial promise for advancing the aerodynamic performance,operational stability,and load capacity of future highly loaded compressors.

Influence of various volute designs on volute overall performance

This paper discusses the influence of various volute designs on volute overall performance for a certain centrifu- gal compressor with both vaned and vaneless diffuser. Firstly, based on a free vortex flow pattern and the assumption of a circumferentially uniform flow at the design condition, a corrected method for volute design is adopted. By means of this method, corresponding to five geometric parameters affecting the volute overall performance, ten volute cases are designed. Secondly, the numerical simulation is employed and the detailed flow field and losses in different volutes with different geometric parameters are analyzed. The numerical investigation reveals that in all of the five geometric parameters, the radial location of the cross-section has the strongest influence on the performance of the volute. The non-uniform volute inlet formed by the upward vaned diffuser outlet flow is another important factor. Finally a relatively better value of D1/D2 is concluded.

Effect of Non-Axisymmetric End Wall on a Highly Loaded Compressor Cascade in Multi-Conditions

As an effective method to influence end wall flow field,non-axisymmetric profiled end wall can improve the aerodynamic performance of compressor cascades.For a highly loaded low pressure compressor cascade,called V103,the study found the optimal non-axisymmetric profiled end wall decreases total pressure loss coefficient by 4.57%,5.48%and 3.04%under incidences of–3°,0°,and 3°,respectively,compared with those of the planar end wall.The optimal non-axisymmetric profiled end wall changes the structure of secondary flow in hub region,generating a corner vortex near suction surface,inhibiting the development of the passage vortex towards suction surface and reducing flow separation.When the inlet Mach numbers are 0.62 and 0.72,the total pressure loss coefficient decreases by 3.19%and 4.58%for optimal non-axisymmetric profiled end wall compared with those of the planar end wall.Though optimal non-axisymmetric profiled end wall increases total pressure loss near hub region in blade passage under different inlet Mach numbers,the peak value and region of high loss coefficient above 10%span in blade passage significantly decrease.In addition,different incidences affect the secondary flow streamlines and vortex structure near the cascade hub region,however,different inlet Mach numbers hardly change the secondary flow streamlines and vortex structure.In short,the optimal non-axisymmetric profiled end wall shows better aerodynamic performance than the planar end wall for the highly loaded compressor cascade in multi-conditions.

Experimental Investigations of the Three-DimensionalFlow in a Large Deflection Turbine Cascade with Tip Clearance

Results obtained from an experbontal study of the threedimensional flow survey within and exit of a large defiection linear turbine cascade are presented for a tip clearance levels of 0.08, 1.5, 3.0 percent of chord and compared with the help of boundary layer probes and that within and exit of a blade passage was done with a miniaturised five hole probe. End wall and blade tip surface static pressures were also obtained, in addition to flow visualisation studies. A strong horse-shoe vortex forms in front of the leading edge for zero clearance whereas this vortex does not appear for 3 percent clearance indicating that for large clearance the pressure forces have dominating infiuence than the viscous forces. In addition to normally known clearance vortex, a small tip separation vortex was noticed on the blade tip surface inside the tip gap. Due to the area contraction caused by the tip separation vortex, the fluid movign towards the tip gap from the pressure side is accelerated. Downstream of the vortex, the endwall pressure increases due to flow mixing. Both vortices increase in size and strength along the chord. The miring is incomplete in the aft portion of the blade. The tip gap velocity profiles exhibit wak like characteristics especially at axial positions where the mixing is incomplete. The passage vortex in the present investigations did not diminish with increase in clearance. The discharge coefhcient and the total pressure loss coefficient within the tip gap show similar tendency with lower values near the leading and trailing edge regions.

Effects of Nozzle-Strut Integrated Design Concepton on the Subsonic Turbine Stage Flowfield

In order to shorten aero-engine axial length,substituting the traditional long chord thick strut design accompanied with the traditional low pressure(LP) stage nozzle,LP turbine is integrated with intermediate turbine duct(ITD).In the current paper,five vanes of the first stage LP turbine nozzle is replaced with loaded struts for supporting the engine shaft,and providing oil pipes circumferentially which fulfilled the areo-engine structure requirement.However,their bulky geometric size represents a more effective obstacle to flow from high pressure(HP) turbine rotor.These five struts give obvious influence for not only the LP turbine nozzle but also the flowfield within the ITD,and hence cause higher loss.Numerical investigation has been undertaken to observe the influence of the Nozzle-Strut integrated design concept on the flowfield within the ITD and the nearby nozzle blades.According to the computational results,three main conclusions are finally obtained.Firstly,a noticeable low speed area is formed near the strut's leading edge,which is no doubt caused by the potential flow effects.Secondly,more severe radial migration of boundary layer flow adjacent to the strut's pressure side have been found near the nozzle's trailing edge.Such boundary layer migration is obvious,especially close to the shroud domain.Meanwhile,radial pressure gradient aggravates this phenomenon.Thirdly,velocity distribution along the strut's pressure side on nozzle's suction surface differs,which means loading variation of the nozzle.And it will no doubt cause nonuniform flowfield faced by the downstream rotor blade.