Progress in Research on Structural Ceramic Materials Toughened by Graphene

Graphene has excellent mechanical properties and unique physical/chemical properties,which make it have a good strengthening and toughening effect on structural ceramic materials.In recent years,it has received widespread attention and research.This article reviews the mixing and sintering processes in the preparation of graphene/ceramic com-posites,as well as the toughening mechanism of graphene on ceramic materials.It also looks forward to how to further enhance the toughening effect of graphene.

Role of Microstructural Features in Toughness Improvement of Zirconia Toughened Alumina

Ceramics constitute an integral part of highly efficient armours due to their low density, high hardness, strength and stiffness. However, they lack toughness and multi-hit capability. Therefore, zirconia toughened alumina is investigated. The hardness is evaluated using Vickers, Knoop and instrumented indentations, while the fracture toughness is evaluated using the indentation technique and Charpy tests. The strength is evaluated using ring-on-ring, four point bend and drop weight tests. The Young’s modulus is evaluated using the unloading instrumented indentation curves. Microstructure, porosity and density are characterised using ultrasonic scanning, Archimedes principle, optical and scanning electron microscopy. Results show an indentation size effect on all mechanical properties. A substantial improvement in toughness is achieved through retardation of crack initiation by tetragonal-to-monoclinic phase transformation in zirconia particles, crack deviation thanks to appropriate grain structure, as well as energy absorption by densification due to remaining porosity. This improved toughness is expected to promote multi-hit capability.

Toughening mechanism of lined Al_2O_3-ZrO_2 multiphaseceramics in SHS composite pipes

Hypoeutectic and hypereutectic Al2O3-ZrO2 multiphase ceramics-lined composite pipes were produced by using the gravitational separation self-propagate high-temperature synthesis （SHS） process. The microstructure of the ceramics was observed by means of SEM and EPMA. The fracture toughness of the multiphase ceramics was tested by using the Vickers indentation method. The fracture toughness of hypoeutectic Al2O3-ZrO2 multiphase ceramics is 15.96 MPa·m^1/2 and that of hypoeutectic Al2O3-ZrO2 multiphase ceramics is 15.23 MPa·m^1/2. The toughening mechanisms were systematically investigated by means of SEM and XRD. The results show that the bridging toughening mechanism, stress induced ZrO2 transformation toughening mechanism, and microcrack toughening mechanism are the predominant toughening mechanism.

SPECIAL EFFECT OF ULTRA-FINE RUBBER PARTICLES ON PLASTIC TOUGHENING

According to the present theories of plastic toughening, it is impossible to enhance the toughness, stiffness and/orheat resistance of plastics simultaneously by using rubber. A series of novel nano-rubber particles (UFPR) were introduced,which were prepared through irradiating common rubber lattices and spray drying them. Epoxies toughened with UFPRshowed a much better toughening effect than those with CTBN, and the heat resistance of epoxy was unexpectedly elevated.For polypropylene toughening, UFPR can improve the toughness, stiffness and heat resistance of PP simultaneously. Thesespecial toughening effects overcome the deficiencies in rubber toughening technology and are worth further investigating.

TOUGHENING OF POLYCARBONATE WITH PBA-PMMA CORE-SHELL PARTICLES

The miscibility,mechanical properties,morphology and toughening mechanism of PC/PBA-PMMA blends wereinvestigated.The dynamic mechanical results show that PC/PBA-PMMA blend has good miscibility and strong interfacialadhesion.The Izod impact strength of blend PC/PBA-PMMA with 4%(volume fraction)PBA-PMMA core-shell modifier is16 times higher than that of pure PC.The core-shell volume fraction and thickness of the PMMA shell have effect on thetoughness of PC/PBA-PMMA blends.As PMMA volume fraction increases,the toughness of PC/PBA-PMMA blendincreases,and reaches a maximum value at 30% volume fraction of PMMA or so.The tensile properties of PC/PBA-PMMAblend with a minimum amount of PBA-PMMA modifier show that brittle-tough transition has no significant variance incomparison with that of pure PC.The scanning electron microscopic(SEM)observation indicates that the tougheningmechanism of the blend with the pseudo-ductile matrix modified by small core-shell latex polymer particles is the synergeticeffect of cavitation and shear yielding of the matrix.

Bio-Based Hyperbranched Toughener From Tannic Acid and Its Enhanced Solvent-Free Epoxy Resin with High Performance

It is essential to design economic and efficient tougheners to prepare high-performance epoxy resin;however,this has remained a huge challenge.Herein,an eco-friendly,low-cost,and facile-fabricated bio-based hyperbranched toughener,carboxylic acid-functionalized tannic acid(CATA),was successfully prepared and applicated to the preparation of solvent-free epoxy resins.The mechanical performance,morphology,structural characterization,and thermal characterization of toughened epoxy resin system were studied.The toughened epoxy resin system with only 1.0wt%CATA reached the highest impact strength,111%higher than the neat epoxy resin system.Notably,the tensile strength and elongation at break of toughened epoxy resin systems increased moderately with increasing CATA loading.Nonphase-separated hybrids with significant toughening effect were obtained.Additionally,the thermal stabilities of toughened epoxy resin systems decreased with increasing CATA loading.This study provides an eco-friendly,cost-effective,and facile approach for the preparation of high-performance,solvent-free epoxy resins with potential for practical applications in sealing integrated circuits and electrical devices fields.

Synergistically Toughening Effect of SiC Whiskers and Nanoparticles in Al_2O_3-based Composite Ceramic Cutting Tool Material

In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiC np advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vo1% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730＋ 95 MPa and fracture toughness is 5.6 ± 0.6 MPa.m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.

FRACTURAL PROCESS AND TOUGHENING MECHANISM OF LAMINATED CERAMIC COMPOSITES

Based on the model of multi-layer beam and the assumption of micro-inhomogeneity of material, the 3D fractural characteristics of laminated ceramic composites have been studied with numerical simulation. Under three-point bending load, crack initiation, coalescence, propagation, tuning off in the weak interface and final rupture have been simulated. The spatial distribution and evolution process of acoustic emission are also presented in the paper. The simulation verifies the primary mechanism of the weak interface inducing the crack to expand along there and absorbing the fractural energy. The disciplinary significance of the effect of strength and properties of material on the toughness and strength of laminated ceramic composites is, therefore, discussed in this paper.

EPOXY RESIN TOUGHENED BY THERMOPLASTICS

Two kinds of tough ductile heatresisting thermoplastic, namely bisphenol A polysulfone (PSF) and polyethersulfone (PES) were used to toughen thermoset epoxy resin. A systematic study on the relationship between the molecular weight and the terminal group of the thermoplastic modifier and the fracture toughness of the modified resin was carried out. The morphology of PSF modified epoxy resin was surveyed. With the same kind of PSF the structure of the epoxy resin and the toughening effect of PSF was also investigated. The fractography of PSF, particle modified epoxy was examined in detail with SEM. The contribution of every possible energy absorption process has been discussed. Crack pinning mechanism seems to be the most important toughening mechanism for tough ductile thermoplastic PSF particle modified epoxy system.

Strength-Toughening Model of Eutectic Ceramic Composite with Inherent Defects

Strengthening and toughening mechanisms in composite ceramics is complex. A change in a single parameter induces multiple property variations. The multiple changes in properties are often incompletely represented in theoretical models. This incompleteness in the parameter chosen fails to explain the mechanism of failure in composite ceramics. The exponential toughness function is used to represent the pull-out toughening mechanism, which dominates the crack growth resistance curve（R-curve）. The strengthening-toughening model is established based on the Mori-Tanaka method（M-T method）. The influence of inherent defects on toughness function and strength is analyzed by using this model. The theoretical result is compared with the experiment data. This model exactly reflects the change in strength. The theoretical result indicates that defects change the toughness function. Moreover, micro-cracks increase toughness size ac, and the strength of crack instable extensions acutely decreases as defect content increases. This presented model establishes the relationship among the important mechanical parameters of defect, strength, elastic modulus, and the R-curve.

Mechanical and Thermal Properties of Muscovite and Density Polyethylene-reinforced and–toughened Polypropylene Composites

The mechanical and thermal properties of polypropylene （PP）/muscovite/ low-density polyethylene （LDPE）/ polypropylenegraftmaleic anhydride （PP-g-MAH） ternary composites were investigated. In PP matrix, muscovite, LDPE, and PP-g-MAH were added as strengthening agent, toughening agent, and compatibilizer, respectively. The effects of dosages of the added materials were analyzed. The - experimental results show that the optimum recipe of PP/muscovite/LDPE/PP-g-MAH composites is 100/10/6/20 （mass ratio）. Compared with the pure PP, the mechanical properties of PP/muscovite/LDPE/PP-g-MAH composites, including notched impact strength, Rockwell hardness and flexural strength, are improved. Although tensile strength is slightly decreased, they have better toughness. Filled with muscovite, the heat-resistance and heat-decompostion of the composites are improved.

TOUGHENING OF IN SITU SYNTHESIZED MoSi_2-SiC COMPOSITE AT ROOM TEMPERATURE

The in situ synthesized MoSi2-SiC composite is proved to be of higher fracture toughness than the monolithic MoSi2. The TEM and HREM study reveals that the interface between MoSi2/SiC is of direct atomic bonding without any amorphous glassy phase, such the SiO2 structure. Based on the fractography and the observation of crack propagation path from indentation, it is concluded that the toughening of such composite at room temperature can be attributed to the high interfacial binding energy, the refinement of the MoSi2 matrix and the deflection and bridging behavior in the crack propagation.

Transformation toughening of Al_2O_3/ZrO_2 laminated ceramics with residual compressive stress

With the help of scanning electronic microscopy and X-ray diffraction, the relationships of microstructure characteristics, phase assemblage, and fracture micrograph of Al2O3/ZrO2 laminated ceramics were studied. Compared with monolithic Al2O3/ZrO2 ceramics, the existence of surface compressive stresses greatly restrained the growth of ZrO2 and Al2O3 grains at high sinter temperature, fined the grain size, and increased the content of metastable t-ZrO2, which made the fracture transformation energy quantity 70% higher than that of the monolithic ceramics. The trans-granular and inter-granular fracture features were observed in the surface and center layers, which further verified that transformation toughening is the main mechanism, whereas, micro-crack toughening is helpful for enhancing fracture toughness.

Strengthening and Toughening Effect of Yttrium on Al_(2)O_(3)/TiCN Ceramic Tool Material

The strengthening and toughening effect of yttrium on an advanced Al2O3/TiCN ceramic tool material was studied by means of SEM 9 TEM and energy spectrum analysis. Results showed that yttrium can react with the impurity elements such as W, Fe, Cr, etc. Thus, the interfaces between ceramic phases are purified and the interfacial binding strength is increased. As a result, the mechanical properties of the AL2O3/TiCN ceramic tool material reinforced with yttrium are improved significantly. In addition, the effect of yttrium on particle strengthening of the solid solution TiCN may partly contribute to the improvement of the mechanical properties.

In-situ Fabricated TiB_2 Particle-whisker Synergistically Toughened Ti(C,N)-based Ceramic Cutting Tool Material

The mechanical properties of ceramic cutting tool materials can be modified by introducing proper content of nanoparticles or whiskers.However,the process of adding whiskers or nanoparticles has the disadvantages of high cost and health hazard as well as the agglomeration;although a new in-situ two-step sintering process can solve the above problems to some extent,yet the problems of low conversion ratio of the raw materials and the abnormal grain growth exist in this process.In this paper,an in-situ one-step synthesis technology is proposed,which means the growth of whiskers or nanoparticles and the sintering of the compact can be accomplished by one time in furnace.A kind of Ti（C,N）-based ceramic cutting tool material synergistically toughened by TiB_2 particles and whiskers is fabricated with this new process.The phase compositions,relationships between microstructure and mechanical properties as well as the toughening mechanisms are analyzed by means of X-ray diffraction（XRD）and scanning electron microscopy（SEM）.The composite which is sintered under a pressure of 32 MPa at a temperature of 1700℃in vacuum holding for 60 min can get the optimal mechanical properties.Its flexural strength,fracture toughness and Vickers hardness are 540 MPa,7.81 MPa·m（1/2）and 20.42 GPa,respectively.The composite has relatively high density,and the in-situ synthesized TiB_2 whiskers have good surface integrity,which is beneficial for the improvement of the fracture toughness.It is concluded that the main toughening mechanisms of the present composite are whiskers pulling-out and crack deflection induced by whiskers,crack bridging by whiskers/particles and multi-scale particles synergistically toughening.This study proposes an in-situ one-step synthesis technology which can be well used for fabricating particles and whiskers synergistically toughened ceramic tool materials.

Ionomer Toughened Polyolefine

The morphology and properties of HDPE blends with Zn-SEPDM and GR were studied through SEM and mechanical property test. The results show that as Zn-SEPDM/GR content amounts to 20%, the blend becomes an IPN in structure, and that a rather high impact and tensile strength of HDPE may be obtained after blending. The antistatic effect, the softening point,and HDT of the blend are higher as compared to HDPE/Zn-SEPDM/ZnSt (zinc stearate).The effect of Zn-SEPDM on the compatibility the morphology and properties of IPP blends were studied by DSC, TEM and mechanical properties test. The results show that as Zn-SEPDM content exceeds 20%. Zn-SEPDM in the blend becomes continuous and an abrupt change in impact strength is incurred there from. Owing to the incorporation of ionic groups into EPDM.the strong interactions betWeen the chains make both the impact and the tensile strength of IPP remarkably higher

A review of the strengthening–toughening behavior and mechanisms of advanced structural materials by multifield coupling treatment

The application of an external field is a promising method to control the microstructure of materials, leading to their improved performance. In the present paper, the strengthening and toughening behavior of some typical high-performance structural materials subjected to multifield coupling treatment, including electrostatic field, electro-pulse current, thermal field, and stress field, are reviewed in detail. In addition to the general observation that the plasticity of materials could be increased by multi-external fields, strength enhancement can be achieved by controlling atomic diffusion or phase transformations. The paper is not limited to the strengthening and toughening mechanisms of the multifield coupling effects on different types of structural materials but is intended to provide a generic method to improve both the strength and ductility of the materials. Finally, the prospects of the applications of multi-external fields have also been proposed based on current works.

Study on Toughening Phenolic Foams in Phosphorus-Containing Tung Oil-Based Derivatives

Phenolic foams(PFs)as thermal insulation material with outstanding flame retardancy are required to match society’s ever-expanding safety expectations;however,a trade-off exists between flame retardancy and toughness.Here,for the first time,we synthesized a novel reactive phosphorus-containing tung-oil-based derivative and used it to toughen PF,resulting in PFs with a combination of excellent mechanical properties and flame retardancy.Compared with pure PF,the modified PFs exhibit enhanced mechanical properties,with specific compressive and flexural strengths as high as 5.67 MPa and 12.46 MPa,which represent increases of 90.67%and 178.7%over those of pure PF,respectively.Meanwhile,the limiting oxygen index(LOI)values of the modified PFs are improved as much as 40.83%.Scanning electron microscopy micrographs show that the microstructure of the modified PFs is better than that of pure PF,with a more uniform cell morphology,a narrower pore size distribution range,and a smaller average pore size,all of which are beneficial to the foam’s mechanical properties.This study provides a scientific paradigm for the development of advanced PFs based on renewable biological resources.

Preparation and Performance of Short Carbon Fiber and Flake Graphene Reinforced Polycarbonate Composites: Effects of Different Tougheners

Different tougheners including methyl methacrylate-butadiene-styrene terpolymer (MBS, core-shell type), maleic anhydride (MAH) grafted ethylene-octene copolymer (EOM), and MAH grafted polyethylene wax (PEM) were investigated for toughening the polycarbonate (PC) composites reinforced by short carbon fiber (SCF) and flake graphene (FG). The effects of tougheners on the preparation, thermal conductivity and mechanical properties of PC composites were studied. Scanning electron microscopy was used for characterizing the impact fracture surfaces of the composites. The results showed that introducing tougheners into the carbon reinforced PC composites was beneficial to improving the processability, and PEM was more effective than EOM and MBS. Meanwhile, the through-thickness and the in-plan thermal conductivity decreased to some degree due to the isolated island effects of tougheners. Moreover, the brittle PC composites with high flexural stress could be easily toughened by tougheners. In contrast, PEM had better toughening function than EOM and MBS, and correspondingly, the stiffness of the composites was the lowest for the PEM toughened systems. The fractography revealed that dense and uniformly distributed carbon fillers dispersed in matrix PC and circular cavities coexisted in the composites. The naked fiber length gradually increased as the ductility of composite materials improved.

Erosion and Toughening Mechanisms of Electroless Ni-P-Nano-NiTi Composite Coatings on API X100 Steel under Single Particle Impact

The addition of superelastic NiTi to electroless Ni-P coating has been found to toughen the otherwise brittle coatings in static loading conditions, though its effect on erosion behaviour has not yet been explored. In the present study, spherical WC-Co erodent particles were used in single particle impact testing of Ni-P-nano-NiTi composite coatings on API X100 steel substrates at two average velocities—35 m/s and 52 m/s. Erosion tests were performed at impact angles of 30°, 45°, 60°, and 90°. The effect of NiTi concentration in the coating was also examined. Through examination of the impact craters and material response at various impact conditions, it was found that the presence of superelastic NiTi in the brittle Ni-P matrix hindered the propagation of cracks and provided a barrier to crack growth. The following toughening mechanisms were identified: crack bridging and deflection, micro-cracking, and transformation toughening.