Determination of interfacial heat transfer coefficient and its application in high pressure die casting process

In this paper,the research progress of the interfacial heat transfer in high pressure die casting(HPDC)is reviewed.Results including determination of the interfacial heat transfer coefficient(IHTC),influence of casting thickness,process parameters and casting alloys on the IHTC are summarized and discussed.A thermal boundary condition model was developed based on the two correlations:(a)IHTC and casting solid fraction and(b)IHTC peak value and initial die surface temperature.The boundary model was then applied during the determination of the temperature field in HPDC and excellent agreement was found.

Establishment and Application of UFC-ACC Heat Transfer Coefficient Model

Based on medium plate runout table ultra-fast cooling( UFC)-accelerated cooling equipment( ACC) system,a heat transfer coefficient model was constructed. Firstly,according to the measured data,heat transfer coefficients under different roll speed and water volume were calculated by using an inverse heat conduction method. Secondly,a monofactorial heat transfer coefficient calculation formula was obtained. Finally,the heat transfer coefficient model based on medium plate runout table UFC-ACC system was constructed by intercept function,slope function,interaction influence function and linear or nonlinear influencing factors. The precision of these models was validated by comparing model prediction value with measured data,and the results were in good agreement with practical needs,and the average deviation was less than 5%.

Experimental determination of gas holdup and volumetric mass transfer coefficient in a jet bubbling reactor

The hydrodynamics and mass transfer characteristics of a lab-scale jet bubbling reactor(JBR)including the gas holdup,volumetric mass transfer coefficient and specific interfacial area were assessed experimentally investigating the influence of temperature,pH and superficial gas velocity.The reactor diameter and height were 11 and 30 cm,respectively.It was equipped with a single sparger,operating at atmospheric pressure,20 and 40℃,and two pH values of 3 and 6.The height of the liquid was 23 cm,while the superficial gas velocity changed within 0.010-0.040 m·s^(-1)range.Experiments were conducted with pure oxygen as the gas phase and saturated lime solution as the liquid phase.The liquid-side volumetric mass transfer coefficient was determined under unsteady-state oxygen absorption in a saturated lime solution.The gas holdup was calculated based on the liquid height change,while the specific interfacial area was obtained by a physical method based on the bubble size distribution(BSD)in different superficial gas velocities.The results indicated that at the same temperature but different pH,the gas holdup variation was negligible,while the liquid-side volumetric mass transfer coefficient at the pH value of 6 was higher than that at the pH=3.At a constant pH but different temperatures,the gas holdup and the liquid-side volumetric mass transfer coefficients at 40℃were higher than that of the same at 20℃.A reasonable and appropriate estimation of the liquid-side volumetric mass transfer coefficient(kla)in a pilot-scale JBR was provided which can be applied to the design and scale-up of JBRs.

Mass transfer coefficient in the eductor liquid-liquid extraction column

In this research gasoil desalting was investigated from mass transfer point of view in an eductor liquid–liquid extraction column(eductor-LLE device).Mass transfer characteristics of the eductor-LLE device were evaluated and an empirical correlation was obtained by dimensional analysis of the dispersed phase Sherwood number.The Results showed that the overall mass transfer coefficient of the dispersed phase and extraction efficiency have been increased by increasing Sauter mean diameter(SMD)and decreasing the nozzle diameter from 2 to 1 mm,respectively.The effects of Reynolds number(R_(e)),projection ratio(ratio of the distance between venturi throat and nozzle tip to venturi throat diameter,Rpr),venturi throat area to nozzle area ratio(R_(th-n))and two phases flow rates ratio(R_(Q))on the mass transfer coefficient(K)were determined.According to the results,K increase with increasing Re and RQ and also with decreasing Rpr and R_(th-n).Semi-empirical models of drop formation,rising and coalescence were compared with our proposed empirical model.It was revealed that the present model provided a relatively good fitting for the mass transfer model of drop coalescence.Moreover,experimental data were in better agreement with calculated data with AARE value of 0.085.

Optimal Experiment Design for the Identification of the Interfacial Heat Transfer Coefficient in Sand Casting

The interfacial heat transfer coefficient(IHTC)is one of the main input parameters required by casting simulation software.It plays an important role in the accurate modeling of the solidification process.However,its value is not easily identifiable by means of experimental methods requiring temperature measurements during the solidification process itself.For these reasons,an optimal experiment design was performed in this study to determine the optimal position for the temperature measurement and the optimal thickness of the rectangular cast iron part.This parameter was identified using an inverse technique.In particular,two different algorithms were used:Levenberg Marquard(LM)and Monte Carlo(MC).A numerical model of the solidification process was associated with the optimization algorithm.The temperature was measured at different positions from the mould/metal interface at d=0 mm(mould/metal interface),30 mm,60 mm and 90 mm.the thicknesses of the cast part were:L1=40 mm,60 mm and 80 mm.A comparative study on the IHTC identification was then carried out by varying the initial value of the IHTC between 500 Wm^(-2)K^(-1) and 1050 Wm^(-2)K^(-1).Results showed that the MC algorithm used for estimating the IHTC gives the best results,and the optimal position was at d=30 mm,the position closest to the mould/metal interface,for the lowest thickness L1=40 mm.

Effect Analysis of Volume Fraction of Nanofluid Al2O3-Water on Natural Convection Heat Transfer Coefficient in Small Modular Reactor

Development and use of nuclear energy is currently growing very rapidly, in order to achieve increasingly advanced technology, both in terms of design, economic factors and safety factors. Thermal-hydraulics aspects of nuclear reactors should be done with calculation and near-perfect condition. Including today began development of a nuclear reactor with low power below 300 MW, or commonly called the Small Modular Reactor (SMR). One is CAREM-25 developed by Argentina with a power of 25 MW, where in CAREM already using natural circulation system and the use of nanofluid as coolant fluid. In this research, analytic modeling of thermal-hydraulics nuclear reactor SMR CAREM-25, when the nanofluid Al2O3-Water used as cooling fluid in the cooling system of a nuclear reactor. Further to this analytic modeling will be done on CFD. Analytic modeling with CFD to determine the flow phenomena and distribution as well as the effect of nano-particles of Al2O3-Water based on the volume fraction (1% and 3%) of the coefficient of heat transfer by natural convection.

A convenient method for measuring gas-liquid volumetric mass transfer coefficient in micro reactors

The research on gas-liquid multiphase reactions using micro reactors is becoming increasingly widespread, given their excellent mass transfer performance. Establishing an accurate and reliable method to measure the gas-liquid mass transfer performance of micro reactors is crucial for evaluating and optimizing the design of micro reactor structure. In this paper, the physical absorption method of aqueous solution-CO_(2) and the chemical absorption method of sodium carbonate solution-CO_(2) were proposed. By analyzing the chemical reaction equilibrium during the absorption process, the relationship between the mass transfer of CO_(2) and the solubility of hydroxide ions in the solution was established, and the total gas-liquid mass transfer coefficient was immediately obtained by measuring the p H value. The corresponding testing platform and process have been established based on the characteristics of the proposed method to ensure fast and accurate measurement. In addition, the chemical absorption method takes into account temperature factors that were not previously considered. The volumetric mass transfer coefficient measured by these two methods is in the same range as those measured by other methods using the same microchannel structure in previous literature. The methods have the advantages of low equipment cost, faster measurement speed, and simpler procedures, which can facilitate its wide application to the evaluation of the mass transfer performance and hence can guide the structure optimization of microchannel reactors.

Improving Heat Transfer in Parabolic Trough Solar Collectors by Magnetic Nanofluids

A parabolic trough solar collector(PTSC)converts solar radiation into thermal energy.However,low thermal efficiency of PTSC poses a hindrance to the deployment of solar thermal power plants.Thermal performance of PTSC is enhanced in this study by incorporating magnetic nanoparticles into the working fluid.The circular receiver pipe,with dimensions of 66 mm diameter,2 mm thickness,and 24 m length,is exposed to uniform temperature and velocity conditions.The working fluid,Therminol-66,is supplemented with Fe3O4 magnetic nanoparticles at concentrations ranging from 1%to 4%.The findings demonstrate that the inclusion of nanoparticles increases the convective heat transfer coefficient(HTC)of the PTSC,with higher nanoparticle volume fractions leading to greater heat transfer but increased pressure drop.The thermal enhancement factor(TEF)of the PTSC is positively affected by the volume fraction of nanoparticles,both with and without a magnetic field.Notably,the scenario with a 4%nanoparticle volume fraction and a magnetic field strength of 250 G exhibits the highest TEF,indicating superior thermal performance.These findings offer potential avenues for improving the efficiency of PTSCs in solar thermal plants by introducing magnetic nanoparticles into the working fluid.

Forced Convection Heat Transfer in Porous Structure: Effect of Morphology on Pressure Drop and Heat Transfer Coefficient

A light-weight structure with sufficient mechanical strength and heat transfer performance is increasingly required for some thermal management issues.The porous structure with the skeleton supporting the ambient stress and the pores holding the flowing fluid is considered very promising,attracting significant scientific and industrial interest over the past few decades.However,due to complicated morphology of the porous matrices and thereby various performance of the pressure drop and heat transfer coefficients (HTC),the comprehensive comparison and evaluation between different structures are largely unclear.In this work,recent researches on the efforts of forced convection heat transfer in light-weight porous structure are reviewed;special interest is placed in the open-cell foam,lattice-frame,structured packed bed,and wire-woven structures.Their experimental apparatus,morphological of the porous structures,effect of morphology on pressure drop and HTC,and further applications are discussed.The new method which measure morphology accurately should be paid more attention to develop more accuracy correlation.Also,the most research focused on low Reynolds number and existing structure,while very few researchers investigated the property of forced convection heat transfer in high velocity region and developed new porous structure.

Development and calibration of heat transfer coefficient sensor for rotational state

A novel heat transfer coefficient sensor is introduced and the design,manufacture,and calibration are described.The intended application of this instrument was on a high rotational speed test disc.In the experiments,the heat transfer coefficient sensor was calibrated under static state and rotational state respectively.The calibration under the static state was accomplished in a pipe: the inside diameter(ID) was 0.048m and the total length was 4m,the distance between the sensor and the inlet of the pipe was 3.5m;the standard value was measured using a self-made calibrator.The calibration under the rotational state was accomplished using a rotating disc: the diameter and thickness of the stainless disc were 800mm and 25mm,respectively;the sensor was installed at the location of r=250mm;the rotating disc driven by a 30kW direct current motor can supply the maximum rotational speed of 3000r/min.The standard value under rotational state was provided by an approximate empirical formula.The results show that the designed sensor can measure heat transfer coefficient directly under rotational state and static state with good accuracy and stability;the correlation factor of K are constant under static state and rotational state.

Predictions of equilibrium solubility and mass transfer coefficient for CO_(2) absorption into aqueous solutions of 4-diethylamino-2-butanol using artificial neural networks

In the present work,artificial neuron network(ANN)based models for predicting equilibrium solubility and mass transfer coefficient of CO_(2) absorption into aqueous solutions of high performance alternative 4-diethylamino-2-butanol(DEAB)solvent were successfully developed.The ANN models show an outstanding predictive performance over the predictive correlations proposed in the literature.In order to predict the equilibrium solubility,the ANN model were developed based on three input parameters of operating temperature,concentration of DEAB and partial pressure of CO_(2).An outstanding prediction performance of 2.4%average absolute deviation(AAD)can be obtained(comparing with 7.1–8.3%AAD from the literature).Additionally,a significant improvement on predicting mass transfer coefficient can also be achieved through the developed ANN model with 3.1%AAD(comparing with 14.5%AAD from the existing semi-empirical model).The mass transfer coefficient is considered to be a function of liquid flow rate,liquid inlet temperature,concentration of DEAB,inlet CO_(2) loading,outlet CO_(2) loading,concentration of CO_(2) along the height of the column.

On the Effect of Mist Flow on the Heat Transfer Performances of a Three-Copper- Sphere Configuration

The cooling of a(pebble bed)spent fuel in a high-temperature gas-cooled reactor(HTGR)is adversely affected by an increase in the temperature of the used gas(air).To investigate this problem,a configuration consisting of three copper spheres arranged in tandem subjected to a forced mistflow inside a cylindrical channel is considered.The heat transfer coefficients and related variations as a function of Reynolds number are investigated accord-ingly.The experimental results show that when compared to those with only airflow,the heat transfer coefficient of the spherical elements with mistflow(j=112 kg/m2 hr,Re=55000)increases by 180%,75%,and 20%,respec-tively for thefirst,second,and third spherical element(the corresponding heat transfer enhancement ratio being 2.3,1.4,and 1.1).Additional numerical simulations reveal that the presence of stagnant zones with intense vortex formation around each spherical element contributes significantly to determine the heat transfer behavior.

Comparisons of Structured Surface Floors for Pool Boiling Enhancement at Low Heat Fluxes: Hands-On Learning Setup for Heat Transfer Classroom

Various enhanced surfaces have been proposed over the years to improve boiling heat transfer. This paper introduces an experimental setup designed for boiling demonstration in the graduate-level Heat Transfer course. The pool boiling performance of water under atmospheric pressure of 1.025 bar is investigated by using several structured surfaces at heat fluxes of 28 and 35 kW/m2. Surfaces with holes, rectangular grooves, and mushroom fins are manufactured by an NC-controlled vertical milling machine. The heat flux versus excess temperature graph is plotted by using thermocouple measurements of water and base temperatures of the boiling vessel. The separation, rise, and growth of individual vapor bubbles from the surface during boiling were recorded with a digital camera. The results for the plain surface are compared to the Rohsenow correlation. The enhancement of heat transfer coefficient (h) ranged between 15% - 44.5% for all structured surfaces. The highest heat transfer coefficient enhancement is observed between 41% - 56.5% for holed surface-3 (405 holes) compared to the plain surface. The excess temperature dropped around 29% - 34% for holed surface-3 (405 holes) compared to the plain surface. The heat transfer coefficient increases as the spacing between channels or holes decreases. While the bubbles on holed and mushroomed surfaces were spherical, the bubbles on the flat and grooved surfaces were observed as formless. The suggested economical test design could be appropriate to keep students focused and participating in the classroom.

Experimental Study and Thermal Modelling of Cocoa Shell Convective Drying in an Indirect Solar Dryer

The concern of the present work is the convective drying of empty cocoa shells in an indirect solar dryer. Some drying experiments, using one sample, were carried out. During the experiments, the sample is introduced in the drying chamber. Then at steady time intervals, the sample is withdrawn from the drying chamber, for a rapid weighing. After each weighing, the sample is reintroduced in the dryer. At each time interval, the ambient temperature of the drying chamber and its relative humidity γ are measured by a thermo-hygrometer. From the experimental data, a theoretical determination of the moisture evaporated from the product was performed and a good agreement was found between the theoretical and experimental values, confirmed by the value of the RMSE. Those calculations used the constants in the Nusselt number found in literature. Then those constants were evaluated again, to get new values more suitable with the experimental data. The dimensionless numbers of Nusselt, Grashof and Prandtl were calculated. That allowed the calculation of the average value of the Nusselt number. The average convective heat transfer coefficient was determined.

Catalytic decomposition and mass transfer of aqueous ozone promoted by Fe-Mn-Cu/γ-Al2O_(3) in a rotating packed bed

This study investigated catalytic decomposition and mass transfer of aqueous ozone promoted by Fe-MnCu/γ-Al_(2)O_(3)(Cat)in a rotating packed bed(RPB)for the first time.The results showed that the value of the overall decomposition rate constant of ozone(K_(c))and overall volumetric mass transfer coefficient(K_(L)a)are 4.28×10^(-3) s^(-1) and 11.60×10^(-3) s^(-1) respectively at an initial pH of 6,βof 40,Co3(g)of 60 mg·L^(-1)and Q_(L) of 85 L·h^(-1) in deionized water,respectively.Meanwhile,the K_(c) and K_(L)a values of Fenhe water are0.88×10^(-3) s^(-1) and 2.51×10^(-3) s^(-1) lower than deionized water,respectively.In addition,the K_(c) and K_(L)a values in deionized water for the Cat/O_(3)-RPB system are 44.86%and 47.41%higher than that for the Cat/O_(3)-BR(bubbling reactor)system,respectively,indicating that the high gravity technology can facilitate the decomposition and mass transfer of ozone in heterogeneous catalytic ozonation and provide some insights into the industrial wastewater.

Heat transfer model of two-phase flow across tube bundle in submerged combustion vaporizer

In order to optimize the design of the submerged combustion vaporizer(SCV), an experimental apparatus was set up to investigate the heat transfer character outside the tube bundle in SCV. Several experiments were conducted using water and CO_2 as the heat transfer media in the tubes, respectively. The results indicated that hot air flux, the initial liquid level height and the tube pitch ratio had great influence on the heat transfer coefficient outside the tube bundle(ho). Finally, the air flux associated factor β and height associated factor γ were introduced to propose a new hocorrelation. After verified by experiments using cold water, high pressure CO_2 and liquid N_2 as heat transfer media, respectively, it was found that the biggest deviation between the predicted and the experimental values was less than 25%.

Heat Transfer Enhancement Using R1234yf Refrigerants in Micro-Ribbed Tubes in a Two-Phase Flow Regime

Experiments about heat transfer in the presence of a two-phase flow due to the condensation of a R1234yf refrigerant have been performed considering a smooth tube and two micro-fin tubes.The following experimental conditions have been considered:Condensation temperatures of 40℃,43℃ and 45℃,mass fluxes of 500–900 kg/(m^(2)·s),vapor qualities at the inlet and outlet of the heat transfer tube in the ranges 0.8–0.9 and 0.2–0.3,respectively.These tests have shown that:(1)The heat transfer coefficient increases with decreasing the condensation temperature and on increasing the mass flux;(2)The heat transfer coefficient inside the micro-fin tube is larger than that for the smooth tube;(3)The heat transfer enhancement factors for the micro-fin tube with a fin helical angle of 8°and 15°are 2.51–2.89 and 3.11–3.57,respectively;both are higher than the area increase ratio.These experimental results have been compared with correlations available in the literature:the Cavallini et al.correlation has the highest accuracy in predicting the heat transfer coefficient inside the smooth tube,the related percentage error and the average prediction error are±8%and 0.56%,respectively;for the micro-fin tube these become±25%and 6%,respectively.

Heat Transfer Process of Bubble during the Occurrence of Cavitation in Hydraulic System

Thermal characteristic of cavitation has great influence on the process of occurrence,development and collapse of bubble in hydraulic system. By choosing the stage of bubble growth as the research object,combining with the characteristic of the process of bubble occurrence and development in hydraulic system, and ignoring the impact of thermal radiation,the heat transfer situation of bubble growth was analyzed under appropriate assumptions of thermodynamic conditions in the bubble generation and development process. The mathematical expression of the temperature change of bubble was deduced using thermodynamic principle. Through combining the expression with classic Rayleigh-Plesset Equation,numerical calculation was carried out and the temperature variation over time( or bubble radius) was obtained. The influences of convective heat transfer coefficient of bubble and polytropic exponent on the thermodynamic process of bubble were analyzed. Finally,the thermal characteristic of bubble growth after cavitation occurrence was summarized.

Comparative Heat Transfer Data for Solid-Liquid Phase Change of D-Mannitol and Adipic Acid

The goal of this work was to measure the heat transfer rates from thermofluid, Therminol 66, to two phase change materials, D-mannitol and adipic acid. It concerns the determination of heat transfer coefficients for the design of a concentrated solar energy plant requiring PCM thermal energy storage and is part of a wider set of experiments, where several PCMs were tested. An experimental installation was used with a cylindrical vessel with three tubes disposed almost horizontally (5°inclination), containing the phase change material, around which the thermal fluid flowed almost perpendicular to the tubes. The experimental installation allowed to recreate heating and cooling cycles. In order to evaluate the influence of the flow on the rate at which the heating and cooling processes took place, tests were performed at different thermofluid mass flow rates, concluding that there is no great influence, since the thermal resistance inside the tubes is much higher than on the outside. D-mannitol and adipic acid, present different phase change temperatures, 164°C for D-mannitol and 152°C for adipic acid. The average heat transfer coefficient, during the phase change process, was of 340 W/(m2K) for D-mannitol and 1320 W/(m2K) for adipic acid.

Predicting Mass Transfer Extraction with Steam Flow, Applying Boundary-Layer Concepts

Theory and concepts of boundary layer mass transfer is applied to correlate experimental data on extraction of essential oils from vegetable leaves and stems, using steam. From these theory, concepts and experimental data with seven systems, two correlations are developed to predict the Sherwood number and mass transfer coefficient as function of Reynolds and Schmidt numbers. From these equations, the molar flux, the amount of solute extracted, and the yield of extraction is predicted. A steam of higher temperature normally improves the mass transfer and the yield. A method to estimate the enhancement for temperature increase is proposed. The correlations developed are applied to a case with industrial size that was no part of the data for correlation generation. Theory may be applied for industrial applications.