Friction stir welding of dissimilar Al/Mg thick plates still faces severe challenges, such as poor formability, formation of thick intermetallic compounds, and low joint strength. In this work, two joint configuration...Friction stir welding of dissimilar Al/Mg thick plates still faces severe challenges, such as poor formability, formation of thick intermetallic compounds, and low joint strength. In this work, two joint configurations, namely inclined butt(conventional butt) and serrated interlocking(innovative butt), are proposed for improving weld formation and joint quality. The results show that a continuous and straight intermetallic compound layer appears at the Mg side interface in conventional butt joint, and the maximum average thickness reaches about 60.1 μm.Additionally, the Mg side interface also partially melts, forming a eutectic structure composed of Mg solid solution and Al_(12)Mg_(17) phase.For the innovative butt joint, the Mg side interface presents the curved interlocking feature, and intermetallic compounds can be reduced to less than 10 μm. The joint strength of innovative butt joint is more than three times that of conventional butt joint. This is due to the interlocking effect and thin intermetallic compounds in the innovative joint.展开更多
Titanium tube and stainless steel tube plate were welded by an innovative friction welding of tube to tube plate using an external tool (FWTPET). Copper was used as an interlayer for joining the dissimilar materials a...Titanium tube and stainless steel tube plate were welded by an innovative friction welding of tube to tube plate using an external tool (FWTPET). Copper was used as an interlayer for joining the dissimilar materials and also to minimize the effect of intermetallics formed at the joint interface. The process parameters that govern FWTPET process are plunge rate, rotational speed, plunge depth, axial load and flash trap profile. Among them, the flash trap profile of the tube has a significant influence on the joint integrity. Various flash trap profiles like vertical slots, holes, zig-zag holes, and petals were made on the titanium tube welded to the stainless steel tube plate. Macroscopic and microscopic studies reveal defect-free joints. The presence of copper interlayer and intermetallics was evident from X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) studies. The microhardness survey was presented across and along the interface. A novel test procedure called “plunge shear test” was developed to evaluate the joint properties of the welded joints. The highest shear fracture load of 31.58 kN was observed on the sample having petals as flash trap profile. The sheared surfaces were further characterized using SEM for fractography.展开更多
Duplex stainless steel clad plate exhibits good performance and is relatively inexpensive,however,some difficulties must be overcome when welding different materials. In this study,submerged arc welding（ SAW） was us...Duplex stainless steel clad plate exhibits good performance and is relatively inexpensive,however,some difficulties must be overcome when welding different materials. In this study,submerged arc welding（ SAW） was used to weld Baosteel ship clad plates（ 2205 ＋ DH36）,and the performance of the welded joints was tested. The results indicate that the mechanical properties and the corrosion resistance of the welded joints meet the required specifications. The distribution of the main anti-corrosive elements and the phase ratio of the welded joint are analyzed,thereby indicating excellent uniformity and confirming that the welded joint is corrosion resistant.展开更多
Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate...Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate and butt CO<sub>2</sub> Laser Welding (LW) of 7 mm thick high-strength quenched and tempered low alloy SM570 (JIS) steel plates. The influence of laser welding parameters, mainly welding speed, defocusing distance and shielding gas flow rate on the weld profile, i.e., weld zone penetration depth and width, microstructure and mechanical properties of welded joints was determined. All welded joints showed smooth and uniform weld beads free from superficial porosity and undercuts. The selected best welding conditions were a laser power of 5.0 kW, welding speed of 500 mm/min, argon gas shielding flow rate of 30 L/min and a defocusing distance of -0.5 mm. It was observed that these conditions gave complete penetration and minimized the width of the weld bead. The microstructure of the welded joints was evaluated by light optical microscopy. The weld metal (WM) and heat-affected zone (HAZ) near weld metal achieved maximum hardness (355 HV). The tensile fractured samples showed the ductile mode of failure and ultimate tensile strength of 580 MPa.展开更多
基金supported by the National Natural Science Foundation of China (No.51874179,52005240 and 52164045)the Young Talent Program of Major Disciplines of Academic and Technical Leaders in Jiangxi Province (No.20212BCJ23028)。
文摘Friction stir welding of dissimilar Al/Mg thick plates still faces severe challenges, such as poor formability, formation of thick intermetallic compounds, and low joint strength. In this work, two joint configurations, namely inclined butt(conventional butt) and serrated interlocking(innovative butt), are proposed for improving weld formation and joint quality. The results show that a continuous and straight intermetallic compound layer appears at the Mg side interface in conventional butt joint, and the maximum average thickness reaches about 60.1 μm.Additionally, the Mg side interface also partially melts, forming a eutectic structure composed of Mg solid solution and Al_(12)Mg_(17) phase.For the innovative butt joint, the Mg side interface presents the curved interlocking feature, and intermetallic compounds can be reduced to less than 10 μm. The joint strength of innovative butt joint is more than three times that of conventional butt joint. This is due to the interlocking effect and thin intermetallic compounds in the innovative joint.
基金financial support provided by UGC-DAE-CSR (CSR-KN/CRS-04/201213/738) through fellowship
文摘Titanium tube and stainless steel tube plate were welded by an innovative friction welding of tube to tube plate using an external tool (FWTPET). Copper was used as an interlayer for joining the dissimilar materials and also to minimize the effect of intermetallics formed at the joint interface. The process parameters that govern FWTPET process are plunge rate, rotational speed, plunge depth, axial load and flash trap profile. Among them, the flash trap profile of the tube has a significant influence on the joint integrity. Various flash trap profiles like vertical slots, holes, zig-zag holes, and petals were made on the titanium tube welded to the stainless steel tube plate. Macroscopic and microscopic studies reveal defect-free joints. The presence of copper interlayer and intermetallics was evident from X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) studies. The microhardness survey was presented across and along the interface. A novel test procedure called “plunge shear test” was developed to evaluate the joint properties of the welded joints. The highest shear fracture load of 31.58 kN was observed on the sample having petals as flash trap profile. The sheared surfaces were further characterized using SEM for fractography.
文摘Duplex stainless steel clad plate exhibits good performance and is relatively inexpensive,however,some difficulties must be overcome when welding different materials. In this study,submerged arc welding（ SAW） was used to weld Baosteel ship clad plates（ 2205 ＋ DH36）,and the performance of the welded joints was tested. The results indicate that the mechanical properties and the corrosion resistance of the welded joints meet the required specifications. The distribution of the main anti-corrosive elements and the phase ratio of the welded joint are analyzed,thereby indicating excellent uniformity and confirming that the welded joint is corrosion resistant.
文摘Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate and butt CO<sub>2</sub> Laser Welding (LW) of 7 mm thick high-strength quenched and tempered low alloy SM570 (JIS) steel plates. The influence of laser welding parameters, mainly welding speed, defocusing distance and shielding gas flow rate on the weld profile, i.e., weld zone penetration depth and width, microstructure and mechanical properties of welded joints was determined. All welded joints showed smooth and uniform weld beads free from superficial porosity and undercuts. The selected best welding conditions were a laser power of 5.0 kW, welding speed of 500 mm/min, argon gas shielding flow rate of 30 L/min and a defocusing distance of -0.5 mm. It was observed that these conditions gave complete penetration and minimized the width of the weld bead. The microstructure of the welded joints was evaluated by light optical microscopy. The weld metal (WM) and heat-affected zone (HAZ) near weld metal achieved maximum hardness (355 HV). The tensile fractured samples showed the ductile mode of failure and ultimate tensile strength of 580 MPa.
