Effects of tube cross-sectional shapes on flow pattern, liquid film and heat transfer of n-pentane across tube bundles

The heat transfer of hydrocarbon refrigerant across tube bundles have been widely used in refrigeration.Three-dimensional simulation model using volume of fluid(VOF) was presented to study the effects of tube shapes on flow pattern, film thickness and heat transfer of n-pentane across tube bundles, including circle, ellipse-shaped, egg-shaped and cam-shaped tube bundles. Simulation results agree well with experimental data in the literature. The liquid film thickness of sheet flow and heat transfer for different tube shapes were obtained numerically. The flow pattern transition occurs lower vapor quality for ellipse-shaped tube than other tube shapes. For sheet flow, the liquid film on circle tube and ellipseshaped tube is symmetrically distributed along the circumferential direction. However, the liquid film on egg-shaped tube at circumferential angles(θ) = 15°–60° is thicker than θ = 135°–165°. The liquid film on cam tube at θ = 15°–60° is slightly thinner than θ = 135°–165°. The liquid film thickness varies from thinner to thicker for ellipse-shaped, cam-shaped, egg-shape and circle within θ = 15°–60°. The effect of tube shape is insignificant on thin liquid film thickness. Ellipse-shaped tube has largest heat transfer coefficient for sheet flow. In practical engineering, the tube shape could be designed as ellipse to promote heat transfer.

Fabrication of High-Density Out-of-Plane Microneedle Arrays with Various Heights and Diverse Cross-Sectional Shapes

Out-of-plane microneedle structures are widely used in various applications such as transcutaneous drug delivery and neural signal recording for brain machine interface.This work presents a novel but simple method to fabricate high-density silicon(Si)microneedle arrays with various heights and diverse cross-sectional shapes depending on photomask pattern designs.The proposed fabrication method is composed of a single photolithography and two subsequent deep reactive ion etching(DRIE)steps.First,a photoresist layer was patterned on a Si substrate to define areas to be etched,which will eventually determine the final location and shape of each individual microneedle.Then,the 1st DRIE step created deep trenches with a highly anisotropic etching of the Si substrate.Subsequently,the photoresist was removed for more isotropic etching;the 2nd DRIE isolated and sharpened microneedles from the predefined trench structures.Depending on diverse photomask designs,the 2nd DRIE formed arrays of microneedles that have various height distributions,as well as diverse cross-sectional shapes across the substrate.With these simple steps,high-aspect ratio microneedles were created in the high density of up to 625 microneedles mm^(-2)on a Si wafer.Insertion tests showed a small force as low as~172μN/microneedle is required for microneedle arrays to penetrate the dura mater of a mouse brain.To demonstrate a feasibility of drug delivery application,we also implemented silk microneedle arrays using molding processes.The fabrication method of the present study is expected to be broadly applicable to create microneedle structures for drug delivery,neuroprosthetic devices,and so on.

Optimization of Cross-sectional Shapes of the Bi-2223/Ag Wires before Flat Rolling

Rolling process plays an important role in the manufacture of Bi-based high temperature superconductor tapes, and the plastic flow regularities of the superconducting wires during deformation will directly affect the ultimate quality of the tapes. In order to investigate the effect of cross-sectional shapes before fiat rolling on the performance and homogeneity of the tapes, some numerical models of Bi-2223/Ag wires with different cross-sectional shapes including circular, square, elliptical and racetrack cross-sections are constructed during the rolling process. By comparing the relative density, logarithmic strain ratio and length-width ratio on the filaments, it is revealed that Bi-2223/Ag wire with special-shaped cross-section can achieve better conductivity than the round wire, in particular, the racetrack cross-sectional wire has the second best performance among four wires. Based on material processability and experimental condition, tri-pass racetrack drawing technique is employed to optimize the process and obtain racetrack cross-sectional wire. The rolling process of Bi-2223/Ag wire with racetrack cross-section causes more intensive deformation of filaments in the center of the tape and achieves the filaments with larger length-width ratio. Also, the deformation distribution of filaments verifies the numerical results. Consequently, the racetrack drawing technique can be utilized for a reference during the mechanical processing and to increase the current transmission capacities of Bi-2223/Ag tapes.

Optimal Cross-Sectional Shape of Gas/Air Ducts

In industrial plants, ships, and buildings, a large amount of gas and air ducts are applied for equipment connection, HVAC, medium transport, and exhaust, etc. These ducts can be designed in varied cross-sectional shapes, such as round or rectangle. The author reveals through geometric calculation of the duct cross-sectional shapes and engineering experiences that the round cross-section is an optimal shape in the duct system. The round duct has the shorter perimeter than the other cross-sectional shape ducts and the stronger structure in the same working condition. The material saving of the round duct due to the shorter perimeter is quantitatively determined. In the pater, it is shown that the round duct is economically attractive. The economic analysis for the material cost saving is illustrated by an example. For a long duct system, the material and material cost savings are significant. It is suggested that the round duct in the gas and air duct system should have priority as long as the field conditions are allowed. In the paper, the material cost saving is also converted to PW, AW, and FW used for LCC economic analysis.

Influences of the Helical Strake Cross-Section Shape on Vortex-Induced Vibrations Suppression for A Long Flexible Cylinder

An experimental study on a bare flexible cylinder as well as cylinders fitted with two types of cross-sectioned helical strakes was carried out in a towing tank. The main purpose of this paper is to investigate the effects of strakes’ cross-section on the vortex-induced vibrations （VIV） suppression of a flexible cylinder. The square-sectioned and round-sectioned helical strakes were selected in the experimental tests. The uniform current was generated by towing the cylinder models along the tank using a towing carriage. The Reynolds number was in the range of 800–16000. The strain responses were measured by the strain gages in cross-flow （CF） and in-line （IL） directions. A modal analysis method was adopted to obtain the displacement responses using the strain signals in different measurement positions. The comparison of the experimental results among the bare cylinder, square-sectioned straked cylinder and round-sectioned straked cylinder was performed. The helical strakes can effectively reduce the strain amplitude, displacement amplitude, response frequencies and dominant modes of a flexible cylinder excited by VIV. And the mean drag coefficients of straked cylinders were approximately consistent with each other. In addition, the square-sectioned and round-sectioned strakes nearly share the similar VIV reduction behaviors. Sometimes, the strakes with round-section represent more excellent effects on the VIV suppression of response frequency than those with square-section.

Deformation Calculation of Cross-section Based on Virtual Force in Thin-walled Tube Bending Process

Cross-section deformation is one of important factors affecting the quality of tube formation, and the tube＇s capability of transporting liquid and gas will be reduced because of the cross-section ellipse deformation due to the effect of shear load in plastic bending process. When the tube is bent, the extrados-wall bears the tension stress and the intrados-wall bears the compression stress, synchronously the cross-section is affected by the circumferential stress. According to the above, the distribution function and curve of tangential stress can be obtained according to force balance differential equations on circumferential direction and Trasca rule. Subsequently the real state and virtual state moment equations were established, a new method was presented adopting the virtual principle of deformation system to calculate the x-axis and y-axis displacement of arbitrary point on cross-section. So the major and minor axes of deformed cross-section can be calculated according to the displacements of each point, and the variety value of major and minor axes will be obtained further. Finally the theoretical calculating result is compared with NC tube rotary-bending experiment results to verify the rationality of theoretical analysis, and the cross-section deformation rule of thin-walled tube can be received.

Theory and Experimental Verification on Valveless Piezoelectric Pump with Multistage Y-shape Treelike Bifurcate Tubes

Among most traditional piezo water cooling systems, piezoelectric valve pumps are adopted as their driving sources. The valves in these pumps induce problems of shock and vibration and also make their structure complicated, which is uneasy to minimize and reduce their reliability and applicability of the whole system. In order to avoid these problems caused by valve structure, a novel valveless piezoelectric pump is developed, which integrates both functions of transforming and cooling. The pump’s Y-shape tree-like construction not only increases the efficiency of cooling but also the system reliability and applicability. Firstly, a multistage Y-shape treelike bifurcate tube is proposed, then a valveless piezoelectric pump with multistage Y-shape treelike bifurcate tubes is designed and its working principle is analyzed. Then, the theoretical analysis of flow resistance characteristics and the flow rate of the valveless piezoelectric pump are performed. Meanwhile, commercial software CFX is employed to perform the numerical simulation for the pump. Finally, this valveless piezoelectric pump is fabricated, the relationship between the flow rates and driving frequency, as well as the relationship between the back pressure and the driving frequency are experimentally investigated. The experimental results show that the maximum flow rate is 35.6 mL/min under 100 V peak-to-peak voltage (10.3 Hz) power supply, and the maximum back pressure is 55 mm H2O under 100 V (9 Hz) power supply, which validates the feasibility of the valveless piezoelectric pump with multistage Y-shape treelike bifurcate tubes. The proposed research provides certain references for the design of valveless piezoelectric pump and improves the reliability of piezo water cooling systems.

Analysis of the Flow Rate Characteristics of Valveless Piezoelectric Pump with Fractal-like Y-shape Branching Tubes

Microchannel heat sink with high heat transfer coefficients has been extensively investigated due to its wide application prospective in electronic cooling. However, this cooling system requires a separate pump to drive the fluid transfer, which is uneasy to minimize and reduces their reliability and applicability of the whole system. In order to avoid these problems, valveless piezoelectric pump with fractal-like Y-shape branching tubes is proposed. Fractal-like Y-shape branching tube used in microchannel heat sinks is exploited as no-moving-part valve of the valveless piezoelectric pump. In order to obtain flow characteristics of the pump, the relationship between tube structure and flow rate of the pump is studied. Specifically, the flow resistances of fractal-like Y-shape branching tubes and flow rate of the pump are analyzed by using fractal theory. Then, finite element software is employed to simulate the flow field of the tube, and the relationships between pressure drop and flow rate along merging and dividing flows are obtained. Finally, valveless piezoelectric pumps with fractal-like Y-shape branching tubes with different fractal dimensions of diameter distribution are fabricated, and flow rate experiment is conducted. The experimental results show that the flow rate of the pump increases with the rise of fractal dimension of the tube diameter. When fractal dimension is 3, the maximum flow rate of the valveless pump is 29.16 mL/min under 100 V peak to peak （13 Hz） power supply, which reveals the relationship between flow rate and fractal dimensions of tube diameter distribution. This paper investigates the flow characteristics of valveless piezoelectric pump with fractal-like Y-shape branching tubes, which provides certain references for valveless piezoelectric pump with fractal-like Y-shape branching tubes in application on electronic chip cooling.

Non-steady FE analysis on porthole dies extrusion of aluminum harmonica-shaped tube

According to the rigid-viscoplasticity finite element method,the porthole die extrusion process of an aluminum harmonica-shaped tube was successfully simulated based on software Deform-3D. The distribution of stress field,effective strain field,velocity field and temperature field during the extrusion process were discussed and the metal flow in welding extrusion was analyzed. The simulation results show that the material flow velocities in the bearing exit are non-uniform with the originally designed die and the forepart of the profile is not neat or even. Aiming at solving this problem,the modification method of die structure was improved. The result shows that the uniform material flow velocities in the die exit and a perfect extruded are obtained by modification bearing length.

Axial Compression Behavior and Analytical Method of L-Shaped Column Composed of Concrete-Filled Square Steel Tubes

Based on the characteristics of an L-shaped column composed of concrete-filled square steel tubes, the axial compression experiment and nonlinear finite element analysis were carried out to study the mechanical property of the L-shaped column. The load-displacement curve for the L-shaped column, the deflection and load-strain curves for the mono columns were obtained by the axial compression experiment. The results show that the L-shaped column exhibits a flexural-torsional buckling failure mode. The numerical simulation by the finite element analysis shows that the bearing capacity and failure mode are in accordance with those of the axial compression experiment and the feasi- bility of the finite element analysis is proved. For the calculation of the bearing capacity of the L-shaped column com- posed of concrete-filled square steel tubes, an analytical method is proposed based on the theory of the elastic stability and spatial truss model. The results of the analytical method are in good agreement with those of the axial compression experiment and the finite element analysis.

Fracture Behavior of TiNi Based Shape Memory Alloy Cold-rolled Tube

The microstructures and interracial characteristics of matrices at the inwalls and the out-walls of the cold-rolled tube with different amounts of deformation were investigated by the scanning electronic microscope （SEM）, the optical microscope （OM）, and the transmission electronic microscope （TEM） techniques. It was observed that as the amount of deformation increases, the flaws nucleate at the out-walls of the cold rolled tube, the stress-induced martensites change from （111 ） type Ⅰ twins to （011） type Ⅱ twins and then to （100） compound twins, nanocrystals and bulk amorphisation happen, the high density dislocation causes stress concentration at the out-walls of the Ti50Ni50 cold-rolled tube, and then precipitates its fracture, and the Ti2Ni particles strengthen the grain boundaries and curb the dislocation movements during plastic deformation. The inhomogeneity level of the grains in the Ti50Ni50 alloy plays an important role on the fracture of the Ti50Ni50 cold rolled tube.

Shape Memory Effect During Preparation of Alumia Ceramic Tubes

Pure alumina ceramic tube and 95 alumina ceramic （the ceramic with 95.84% alumina） tube were prepared by using self-prepared alumina micrometer powder without agglomeration as raw material. The ceramic green was shaped by isostatic pressing and sintered at different temperature from 800 to 1 600 ℃ for 2 h. The 95 ceramic tube sintered at 1 550 ℃ for 2 h had mean particle size of 4 μm, bend strength of 437 MPa and volume density of 3.714 g/cm3. Shape memory effect during sintering was observed. XRD results showed that no phase transition occurred during shape memory process, which indicated that shape memory effect was not caused by phase transition. Several probable causes of the alumina ceramic shape memory effect were discussed in this paper.

Analysis and experiment of cross-section flattening incoreless tube bending

In order to predict the flattening rate of the cross-section accurately during the tube ben- ding, the generation principle, the solution and the influence factor of the cross-section flattening were studied. On the basis of the plane-stress and the assumption that the plastic volume is con- stant, three-dimensionai strain formulas were established in consider of the cross-section flattening. Considering the wail-thickness change, the approximate calculation formulas of short axis flattening rate were deduced, with the outer diameter and the inner diameter as parameters. Because different materials have different cross-section flattening rates, a material correction factor was introduced to modify the formula based on experiments. Finally, the validity of the theoretical formulas was proved according to the calculation and the experiment results, which can provide a reference for the forming quality prediction in tube bending.

HYBRID PERTURBATION-GALERKIN SOLUTION OF THE FLOW IN A CIRCULAR CROSS-SECTION TUBE WITH CONSTRICTION

Using hybrid perturbatin_Galerkin technique,a crcular cross_section tube model with sinusoidal wall is studied.This technique can remove the limitation of small parameters for perturbation and the difficulty of selecting good coordinate functions about Galerkin technique.The effects caused by the boundary conditions and the Reynolds number on the flow were discussed.The position of the separate and reattachment points was obtained.The tendency of the variation about the shear stress on the wall and friction factor along the axis direction were also analyzed.The results at a small parameter have good agreements with the perturbation ones.

Deformation Mechanism of Hot Spinning of NiTi Shape Memory Alloy Tube Based on FEM

As a successively and locally plastic deformation process, ball spinning is applied to manufacturing thin-walled Nickel-Titanium shape memory alloy （NiTi SMA） tube at high temperature. NiTi SMA tube blank belongs to the as-cast state which consists of a lot of dendritic grains and a few equiaxed grains. The compression tests of NiTi SMA were carried out at various strain rates at high temperature in order to obtain the constitutive model of NiTi SMA. Because NiTi SMA is sensitive to the strain rates at high temperature, rigid-viscoplastic finite element method （FEM） is used to simulate ball spinning of thin-walled NiTi SMA tube in order to analyze the deformation behavior of ball spinning of NiTi SMA tube. Stress fields, strain fields as well as velocity fields is obtained by means of rigid-viscoplastic FEM, which lays the profound foundations for studying the metal flow rule in ball spinning and forming perfect spun NiTi SMA tube.

Deformation and defects in hydroforming of Y-shaped tubes

Hydroforming process of a Y-shaped stainless steel tube was investigated through numerical simulation and experiments. The forming process and reasons of typical defects were analyzed with three different loading paths. Thickness distribution of formed Y-shaped tube was obtained. It is shown by numerical and experimental results that the transition regions are depressed in the forming condition of low inner pressure and wrinkles occur, while fracture occurs in the forming condition of high inner pressure. After forming, the thickness in left transition fillet region is the largest, that in right transition fillet region is thinner, and the thinnest thickness is at the top of the protrusion. The original thickness line is below the top of the protrusion. The thinning area occurs above this line, while the thickening area is below this line. The maximum thinning rate is significantly increased as the calibration pressure increases, while the maximum thickening rate remains almost unchanged.

Y型管式油水分离结构分离特性仿真分析

管式油水分离技术具有占地面积小、分离效率高、成本低等优点,基于管式油水分离原理,设计一种Y型管式油水分离结构,利用Fluent数值模拟软件,采用标准k-ε湍流模型和Mixture多相流模型,对Y型管内部流场特性以及外部参数对分离效率的影响进行了研究。结果表明,Y型管对流体扰动小,内部流场特性稳定不易产生涡流,能够实现油水分离,支管与主管交汇处存在油水分离现象;油水分离效率随着油滴粒径的增大而逐渐提高,油滴粒径越大越利于油相上浮聚集在Y型管上层,能有效提高油水分离效率;入口速度对油水分离效果的影响很大,速度越大,油相上浮时间越短,Y型管的分离效率越低;分离效率随支管分流比的增大而增大,当入口速度为0.5 m/s时,分流比超过0.4后,分离效率不再增加。研究结果为油水分离提供了新思路,可为Y型管的设计提供理论参考。

内置工字形CFRP的高强圆钢管高强混凝土纯弯构件抗弯刚度研究

目的研究内置工字形CFRP型材高强圆钢管高强混凝土纯弯构件的抗弯刚度,为该类构件的设计和工程应用提供参考。方法设计3个CHCFHST-CFRP构件,对其进行纯弯试验;应用ABAQUS有限元软件建立了纯弯构件数值模型,在数值模拟结果与试验结果吻合的基础上,分析各参数对构件抗弯刚度的影响;并且推导了适用于纯弯构件的抗弯刚度和挠度计算公式。结果试件均未出现断裂,钢管也未产生局部鼓曲,卸载后纯弯段有明显回弹;随着混凝土强度、钢管壁厚和型材尺寸的增长,构件抗弯刚度略有增长;与未配置CFRP型材的构件相比,配置CFRP型材后构件的抗弯刚度有了明显的增长。结论试件整体呈弯曲破坏模态,具有良好的变形能力,具有较强的耗能能力及刚度退化能力;利用笔者推导的公式得到的计算值与试验结果吻合较好,公式可用来计算此类构件的抗弯刚度与挠度。

不同螺旋缠绕异形管换热器壳程性能数值研究

缠绕管的形状对螺旋缠绕管换热器的传热能力有重要影响,本文建立了具有不同截面形状的螺旋缠绕管换热器模型,数值研究了八种不同截面形状的缠绕管对螺旋缠绕管换热器壳程流动与传热性能的影响。相比于传统圆管,三叶管和水滴管对壳程流体造成的扰动较大,增强了螺旋缠绕管换热器的综合换热性能,而三叶管则具有最大换热能力。进一步分析了不同冲刷方式对螺旋三叶管换热器和螺旋水滴管换热器壳程性能的影响,结果表明:在相同的进口工况下,螺旋三叶管换热器壳程努塞尔数相比于传统圆管提高了11.8%~15.5%,阻力系数增大了41.9%~49.6%;螺旋水滴管换热器壳程努塞尔数相比于传统圆管提高了2.8%~4.3%,阻力系数增大了3.2%~6.8%;在雷诺数为2 603~5 206的工况条件下,管截面与流动方向夹角为0°的三叶管换热器综合换热性能最好,而管截面与流动方向呈逆流形式的水滴管换热器综合换热性能优于顺流形式。