Simulation Analysis of New Energy Vehicle Engine Cooling System Based on K-E Turbulent Flow Mathematical Model

New energy vehicles have better clean and environmental protection characteristics than traditional fuel vehicles.The new energy engine cooling technology is critical in the design of new energy vehicles.This paper used oneand three-way joint simulation methods to simulate the refrigeration system of new energy vehicles.Firstly,a k-εturbulent flow model for the cooling pump flow field is established based on the principle of computational fluid dynamics.Then,the CFD commercial fluid analysis software FLUENT is used to simulate the flow field of the cooling pump under different inlet flow conditions.This paper proposes an optimization scheme for new energy vehicle engines’“boiling”phenomenon under high temperatures and long-time climbing conditions.The simulation results show that changing the radiator’s structure and adjusting the thermostat’s parameters can solve the problem of a“boiling pot.”The optimized new energy vehicle engine can maintain a better operating temperature range.The algorithm model can reference each cryogenic system component hardware selection and control strategy in the new energy vehicle’s engine.

Three-dimensional turbulent model of heat transfer and fluid flow in GTAW process

A two-equation K-ε turbulent fluid flow model is built to model the heat transfer and fluid flow in gas tungsten arc welding （GTAW） process of stainless steel S US310 and S US316. This model combines the buoyancy force, lorentz force and marangni force as the driving forces of thefluidflow in the weld pool. The material properties are functions of temperature in this model. The simulated results show that the molten metal flowing outward is mainly caused by the marangoni convection, which makes the weld pool become wider and shallower. The comparison of the weld pool shape of SUS310 and SUS316 shows that the slight differences of the value of thermal conductivity mainly attributes to the difference of the weld pool shape and the distinction of heat transport in laminar and turbulent model makes large diversity in the simulated results.

AN EXPLORATION TO THE MODELLING OF TWO-DIMENSIONAL COMPLEX TURBULENT SHEAR FLOWS

The regions with shear stress and mean velocity gradient of opposite sign often exist in complex turbulent shear flows.In these cases,the eddy viscosity hypothesis breaks down.Hinze regards the,departure from eddy viscosity hypothesis as a result from transportation of mean momentum over distance by the large structures and arrives at a shear stress expression including the second order derivatives of the mean velocity.However,his expression greatly overestimates the shear stress.This implies that the flow particles are unlikely to have enough memory of the mean momentum over distance.By assuming the departure from eddy viscosity hypothesis as a result from transportation of the shear stress contained in smaller eddies over distance by the large structures,the present author has arrived at a new shear stress expression.The shear stress estimated so far is in good agreement with the experiments.

NUMERICAL INVESTIGATION OF THREE-DIMENSIONAL VISCOUS INCOMPRESSIBLE FLOWS IN DIVERGENT CURVED CHANNELS AND TURBULENT MODEL STUDY

In order to make the numerical calculation of viscous flows more convenient for the flows in channel with complicated profile governing equations expressed in the arbitrary curvilinear coordinates were derived by means of Favre density-weighted averaged method, and a turbulent model with effect of curvature modification was also derived. The numerical calculation of laminar and turbulent flown in divergent curved channels was carried out by means of parabolizeil computation method. The calculating results were used to analyze and investigate the aerodynamic performance of talor cascades in compressors preliminarily.

Multi-scale analysis of subgrid stress and energy dissipation in turbulent channel flow

In present study, the subgrid scale （SGS） stress and dissipation for multiscale formulation of large eddy simulation are analyzed using the data of turbulent channel flow at Ret = 180 obtained by direct numerical simulation. It is found that the small scale SGS stress is much smaller than the large scale SGS stress for all the stress components. The dominant contributor to large scale SGS stress is the cross stress between small scale and subgrid scale motions, while the cross stress between large scale and subgrid scale motions make major contributions to small scale SGS stress. The energy transfer from resolved large scales to subgrid scales is mainly caused by SGS Reynolds stress, while that between resolved small scales and subgrid scales are mainly due to the cross stress. The multiscale formulation of SGS models are evaluated a priori, and it is found that the small- small model is superior to other variants in terms of SGS dissipation.

Numerical Simulation and Experimental Study of the Effects of Disposal Space on the Flow Field Around the Combined Three-Tube Reefs

The artificial reefs placed on the seabed with different layouts and disposal spaces will produce variational flow field. The intensity and scale of the combined three-tube artificial reefs with different layouts at five Reynolds numbers（Re） are numerically investigated by use of the RNG k-ε turbulent model and SIMPLEC algorithm. A stationary no-slip boundary condition is used on the models and the bottoms, and the free surface is treated as a ＂moving wall＂ with zero shear force and the same velocity with inflow. In order to validate the simulation results, a particle image velocimetry（PIV） experiment is carried out to analyze the flow field. The numerical simulation results are consistent with the data obtained from experiment. The corresponding errors are all below 20%. Based on the validation, the effects of disposal space on flow field are simulated and analyzed. According to the simulation, in a parallel combination, a better artificial reef effect is obtained when the disposal space between two parallel reefs is 1.0L（L is the length of the combined three-tube reef model）. In a vertical combination, when the disposal space between two vertical reefs is 1.0L to 2.0L, the artificial reef effect is better.

Influence of core sand properties on flow dynamics of core shooting process based on experiment and multiphase simulation

The influence of core sand properties on flow dynamics was investigated synchronously with various core sands, transparent core-box and high-speed camera. To confirm whether the core shooting process has significant turbulence, the flow pattern of sand particles in the shooting head and core box was reproduced with colored core sands. By incorporating the kinetic theory of granular flow(KTGF), kinetic-frictional constitutive correlation and turbulence model, a two-fluid model(TFM) was established to study the flow dynamics of the core shooting process. Two-fluid model(TFM) simulations were then performed and a areasonable agreement was achieved between the simulation and experimental results. Based on the experimental and simulation results, the effects of turbulence, sand density, sand diameter and binder ratio were analyzed in terms of filling process, sand volume fraction(αs) and sand velocity(Vs).

Unsteady RANS and detached eddy simulation of the multiphase flow in a co-current spray drying

A detached eddy simulation(DES) and a k-ε-based Reynolds-averaged Navier–Stokes(RANS) calculation on the co-current spray drying chamber is presented. The DES used here is based on the Spalart–Allmaras(SA) turbulence model, whereas the standard k-ε(SKE) was considered here for comparison purposes. Predictions of the mean axial velocity, temperature and humidity profile have been evaluated and compared with experimental measurements. The effects of the turbulence model on the predictions of the mean axial velocity, temperature and the humidity profile are most noticeable in the(highly anisotropic) spraying region. The findings suggest that DES provide a more accurate prediction(with error less than 5%) of the flow field in a spray drying chamber compared with RANS-based k-ε models. The DES simulation also confirmed the presence of anisotropic turbulent flow in the spray dryer from the analysis of the velocity component fluctuations and turbulent structure as illustrated by the Q-criterion.

AN INVESTIGATION ON ASM TURBULENCE MODEL IN PREDICTIING NONISOTROPIC TURBULENT FLOWS

Non-isotropy is evident for flows with large streamline curvature. Algebraic stress model can fairly simulate non-isotropy of turbulence. Some flow situations were investigated with a well developed ASM model. The calcu- lated results show that the distributions of Reynolds stresses in different directions are obviously different. The non-isotropy of the flow is evident. The effect of streamline curvature on the flow feature of submerged water jet restricted by solid boundaries were studied, and its application in the design of energy dissipators of free trajectory jet type was disscused.

A one-equation turbulence model for recirculating flows

A one-equation turbulence model which relies on the turbulent kinetic energy transport equation has been developed to predict the flow properties of the recirculating flows. The turbulent eddy-viscosity coefficient is computed from a recalibrated Bradshaw's assumption that the constant a1= 0.31 is recalibrated to a function based on a set of direct numerical simulation(DNS) data. The values of dissipation of turbulent kinetic energy consist of the near-wall part and isotropic part, and the isotropic part involves the von Karman length scale as the turbulent length scale. The performance of the new model is evaluated by the results from DNS for fully developed turbulence channel flow with a wide range of Reynolds numbers. However, the computed result of the recirculating flow at the separated bubble of NACA4412 demonstrates that an increase is needed on the turbulent dissipation, and this leads to an advanced tuning on the self-adjusted function. The improved model predicts better results in both the non-equilibrium and equilibrium flows, e.g. channel flows, backward-facing step flow and hump in a channel.

THE FOURTH INTERNATIONAL SYMPOSIUM ON REFINED FLOW MODELLING AND TURBULENCE MEASUREMENTS

The Fourth International Symposium on Refined Flow Modelling and TurbulenceMeasurements organized by International Association for Hydraulic Research(IAHR),and co-sponsored by a group of Chinese Institutes headed by Wuhan University ofHydraulic & Eiectric Engineering and Chinese Institute of Water Conservancy andHydroelectric Power Research is to be held on September 20-23,1990 at Wuhan City,People’s Republic of China.The Symposium is intended for presentation discussion and exchange of viewsbetween international colleagues on a wide scope of frontier problems regardingrefined flow modelling and turbulence measurements.The main topics are:

Two-phase turbulence models for simulating dense gas-particle flows

The two-fluid model is widely adopted in simulations of dense gas-particle flows in engineering facili- ties. Present two-phase turbulence models for two-fluid modeling are isotropic. However, turbulence in actual gas-particle flows is not isotropic. Moreover, in these models the two-phase velocity correlation is closed using dimensional analysis, leading to discrepancies between the numerical results, theoretical analysis and experiments. To rectify this problem, some two-phase turbulence models were proposed by the authors and are applied to simulate dense gas-particle flows in downers, risers, and horizontal channels; Experimental results validate the simulation results. Among these models the USM-O and the two-scale USM models are shown to give a better account of both anisotropic particle turbulence and particle-particle collision using the transport equation model for the two-phase velocity correlation.

THE APPLICATION AND DEVELOPMENT OF TURBULENCE MODELS IN BUOYANT RECIRCULATING FLOWS

In this paper, a modified κ-ε turbulence model, a simplified algebraic stress model and a developed two-fluid model have been presented based on numerical modeling of turbulent buoyant recirculating flows. The calculated results by these models are in good agreement with experiments. However, the last model is much better for simulating gravity-stratified flows.

LARGE-EDDY AND DETACHED-EDDY SIMULATIONS OF THE SEPARATED FLOW AROUND A CIRCULAR CYLINDER

The separated turbulent flow around a circular cylinder is investigated using Large-Eddy Simulation （LES）, Detached-Eddy Simulation （DES, or hybrid RANS/LES methods）, and Unsteady Reynolds-Averaged Navier-Stokes （URANS）. The purpose of this study is to examine some typical simulation approaches for the prediction of complex separated turbulent flow and to clarify the capability of applying these approaches to a typical case of the separated turbulent flow around a circular cylinder. Several turbulence models, i.e. dynamic Sub-grid Scale （SGS） model in LES, the DES-based Spalart-Allmaras （S-A） and κ-ω Shear-Stress- Transport （SST） models in DES, and the S-A and SST models in URANS, are used in the calculations. Some typical results, e.g., the mean pressure and drag coefficients, velocity profiles, Strouhal number, and Reynolds stresses, are obtained and compared with previous computational and experimental data. Based on our extensive calculations, we assess the capability and performance of these simulation approaches coupled with the relevant turbulence models to predict the separated turbulent flow.

On the hydrodynamics of hydraulic machinery and flow control

Hydraulic machinery mainly includes turbine and pump, which is closely related to national economy and people＇s livelihood involving aerospace industry, marine engineering, hydropower engineering, petroleum industry, chemical industry, mining industry, biomedical engineering, environmental engineering, agricultural water-soil engineering, etc.. The internal flow of hydraulic machinery is extremely complex, and its characteristics can be summarized as high Reynolds number, multi-scales, inhomogeneous and vortex-dominant unsteady turbulence which interact with the rotating dynamic boundary（rotor blade）. Based on the analysis of the internal flow characteristics of hydraulic machinery, the author and his research team successively proposed a rotation correction model, a curvature corrected filter-based model, a scalable detached eddy simulation method, and a non-linear hybrid RANS/LES turbulence model to capture unsteady flow structures and then predict hydraulic performance and dynamic characteristics more accurately. According to the analysis on the internal flow, the corresponding flow control measures were put forward. It was verified by experiments that these methods could significantly improve the hydraulic performance, anti-cavitation performance and dynamic characteristics（pressure pulsation and vibration） of hydraulic machinery in a certain range of operating conditions. In addition, the mechanism how flow control measures influence internal flow was analyzed in depth, aiming at finding a feasible and effective way to improve hydraulic performance, anti-cavitation performance and dynamic characteristics of hydraulic machinery.