Formation of nanocrystalline AZ31B Mg alloys via cryogenic rotary swaging

A bulk nanocrystalline AZ31B Mg alloy with extraordinarily high strength was prepared via cryogenic rotary swaging in this study.The obtained alloy shows finer grains,higher strength,and a negligible tension-compression yield asymmetry,compared with that prepared via room-temperature rotary swaging.Transmission electron microscopy investigations showed that at the initial stage,multiple twins,mostly tension twins,were activated and intersected with each other,thereby refining the coarse grains into a fine lamellar structure.Then,two types of nanoscale subgrains were generated with increasing swaging strain.The first type of nanoscale subgrain contained twin boundaries and low-angle grain boundaries.This type of subgrain appeared at the twin-twin intersections and was mainly driven by high local stress.The second type of nanoscale subgrain was formed within the twin lamellae.The boundaries of this type of subgrain did not contain twin boundaries and were transformed from massive dislocation arrays.Finally,randomly oriented nanograins were obtained via dynamic recrystallization,under the combined function of deformation heat and increased stored energy.Compared with room-temperature rotary swaging,cryogenic rotary swaging exhibits a slower grain refinement process but a remarkably enhanced grain refinement effect after the same five-pass swaging.

Study on Nanocrystalline Rare Earth Mg-Based System Hydrogen Storage Alloys with AB_3-Type

A sort of rare earth Mg-based system hydrogen storage alloys with AB3-type was prepared by double-roller rapid quenching method. The alloys were nanocrystalline multi-phase structures composed of LaNi3 phase and LaNi5 phase by X-ray diffraction and scanning electron microscopy analyses, and the suitable absorption/desorption plateau was revealed by the measurement of P-C-I curve. Electrochemical studies indicate that the alloys exhibit good electrochemical properties such as high capacity and stable cycle life, and the discharge capacity is 369 mAh·g-1 at 0.2 C (72 mA·g-1), after 460 cycles, the capacity decay was only 19.4% at 2 C (720 mA·g-1).

Effects of Mechanical Alloying Parameters on the Microstructures of Nanocrystalline Cu-5 wt% Cr Alloy

Nanocrystalline Cu-5 wt%Cr alloy powders were fabricated by mechanical alloying （MA）, The effects of MA processing parameters on the crystallite size, solid solubility, and microstructures of the Cu- 5 wt%Cr alloys were investigated including type and size distribution of the grinding medium and ball-topowder weight ratio （BPR）. The results show that the crystallites were refined effectively and solid solubility of Cr in Cu was extended when heavier ball and higher BPR were adopted. The maximum solubility is extended up to 5.6 at% （namely 4.6 wt%） Cr in Cu by use of a combination of large and small size WC-Co balls with BPR of 30：1. A Cn-5 wt%Cr supersaturated solid solution alloy bulk is obtained by spark plasma sintering the as-milled powders at 900 ℃ for 5 min.

Synthesis of nanocrystalline NiCrC alloy feedstock powders for thermal spraying by cryogenic ball milling

Nanocrystalline NiCrC alloy powders with a qualified particle size distribution for thermal spraying were synthesized using the cryogenic ball milling （cryomilling） method. The morphology, microstructure, size distribution, and phase transformation of the powders were characterized by scanning electron microscopy （SEM）, laser scattering for particle size analysis, X-ray diffraction （XRD）, and transmission electron microscopy （TEM）. After cryomilling for 20 h, the average grain size of the as-milled powders approached a constant value of 30 nm by XRD measurement. The average particle size slightly increased from 17.5 to 20.3 μm during the 20-h milling. About 90vol% of the powders satisfied the requirement for thermal spraying with the particle dimension of 10-50 μm, and most of the powders exhibited spherical morphology, which were expected to have good fluidity during thermal spraying. The Cr2O3 phase formed during the cryornilling process as revealed in the XRD spectra, which was expected to enhance the thermal stability of the as-milled powders during the followed thermal spraying or other heat treatment.

Investigation of the effects of misch metal in RS Al-Fe-V-Si-Mm nanocrystalline alloys by PAT

The positron lifetime spectra of severalAl_(93.3-x)Fe_(4.3)V_(0.7)Si_(1.7)Mm_x (x = 0.5%, 1.0%, 3.0%, atom fraction) alloys with differentcontent of misch metal prepared by rapid solidification were measured, and the variations on theinterfacial defects with the content of misch metal were revealed by an analysis of the lifetimeresults. The interface characteristics derived from the lifetime results could be used to give asatisfactory interpretation of the dependence of mechanical properties on the content of mischmetal.

Interfacial Characteristics of Nanocrystalline FeMoSiB Alloys

By using X-ray diffraction (XRD), transmission electronic microscopy (TEM) and transmission Mssbauer spectroseopy (TMES), the formation, structure and properties including microhardness and electrical resistivity of nanocrystalline FeMoSiB alloys have been investigated. By annealing the as-quenched FeMoSiB sample at 833-1023K for 1 h, nanocrystalline materials with grain sizes of 15 to 200 nm were obtained. Mssbauer spectroscopy results reveal a quasi-continuous distribution feature of P(H)-H curves for 15 nm-and 20 nm-grained samples. Also, it was found that resistivity and microhardness of nanocrystalline Fe-Mo-Si-B alloys exhibit strong grain size effect.

THERMAL STABILITY OF THE MECHANICALLY ALLOYED Al－10Ti NANOCRYSTALLINE ALLOY DURING CONSOLIDATION PROCESS

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Electrochemical Hydrogen Storage Performance of the Nanocrystalline and Amorphous Pr-Mg-Ni-based Alloys Synthesized by Mechanical Milling

The PrMg12-type composite alloy of PrMg_(11)Ni + x wt% Ni (x=100,200) with an amorphous and nanocrystalline microstructure were synthesized through the mechanical milling.Effects of milling duration and Ni content on the microstructures and electrochemical hydrogen storage performances of the ball-milled alloys were methodically studied.The ball-milled alloys obtain the optimum discharge capacities at the first cycle.Increasing Ni content dramatically enhances the electrochemical property of alloys.Milling time varying may obviously impact the electrochemical performance of these alloys.The discharge capacities show a significant upward trend with milling duration prolonging,but milling for a longer time more than 40 h induces a slight decrease in the discharge capacity of the x=200 alloy.As milling duration increases,the cycle stability clearly lowers,while it first declines and then augments under the same condition for the x=200 alloy.The high-rate discharge abilities of the ball-milled alloys show the optimum values with milling time varying.

Nanocrystalline Mg and Mg alloy powders by hydriding-dehydriding processing

The process of mechanically assisted hydriding and subsequent thermal dehydriding was proposed to produce nanocrystalline Mg and Mg alloy powders using pure Mg and Mg-5.5%Zn-0.6%Zr(mass fraction)(ZK60 Mg) alloy as the starting materal.The hydriding was achieved by room-temperature reaction milling in hydrogen.The dehydriding was carried out by vacuum annealing of the as-milled powders.The microstructure and morphology of both the as-milled and subsequently dehydrided powders were characterized by X-ray diffraction analysis(XRD) ,transmission electron microscopy(TEM) ,and scanning electron microscopy(SEM) ,respectively.The results show that,by reaction milling in hydrogen,both Mg and ZK60 Mg alloy can be fully hydrided to form nanocrystalline MgH2 with an average grain size of 10 nm.After subsequent thermal dehydriding at 300℃,the MgH2 can be turned into Mg again,and the newly formed Mg grains are nanocrystallines,with an average grain size of 25 nm.

Utilization of surface nanocrystalline to improve the bendability of AZ31 Mg alloy sheet

A surface nanocrystalline was fabricated by ultrasonic shot peening(USSP)treatment at AZ31 Mg alloy.The effect of nanocrystalline thickness and its placed side(external or internal)on the bendability was studied by a V-bending test.Three durations,5,10,and 15 min,were applied to form the surface nanocrystalline with thicknesses of 51,79,and 145μm,respectively.Two-side treatment led to a similar bendability as that of as-received.One-side internal treatment for 5 min resulted in an improved bendability while the improvement was limited and degenerated for longer treatment.The improvement was related to the drawing back of the neutral axis.The one-side external treatment also improved the bendability,and the improvement was due to the redistribution of strain and stress during bending.With nanocrystalline at external side,it resulted in a larger stress but a smaller strain at the convex,which prevented the happening of crack during bending.

Mechanically Driven Alloying and Structural Evolution of Nanocrystalline Fe_(60)Cu_(40) Powder

Highly supersaturated nanocrystalline fcc Fe60Cu40 alloy has been prepared by mechanical alloying of elemental powders. The phase transformation is monitored by X-ray diffraction (XRD),Mossbauer spectroscopy and extended X-ray absorption fine structure (EXAFS). The powder obtained after milling is of single fcc structure with grain size of nanometer order. The Mossbauer spectra of the milled powder can be fitted by two subspectra whose hyperfine magnetic fields are 16 MA/m and 20 MA/m while that of pure Fe disappeared. EXAFS results show that the radial structure function (RSF) of Fe K-edge changed drastically and finally became similar to that of reference Cu K-edge, while that of Cu K-edge nearly keeps unchanged in the process of milling. These imply that bcc Fe really transforms to fcc structure and alloying between Fe and Cu occurs truly on an atomic scale. EXAFS results indicate that iron atoms tend to segregate at the boundaries and Cu atoms are rich in the fcc lattice. Annealing experiments show that the Fe atoms at the interfaces are easy to cluster to α-Fe at a lower temperature, whereas the iron atoms in the lattice will form γ-Fe first at temperature above 350℃, and then transform to bcc Fe

Anisotropic Magnetoresistance Effect in Amorphous and Nanocrystalline Fe(Cu,Nb)-Si-B Alloys

The magnetoresistance effect and magnetic properties in amorphous and nanocrystalline Fe(Cu, Nb)-Si-B ribbons have been investigated, it was observed that the anisotropic magnetoresistance (AMR) of nanocrystalline alloy is much smaller than that of amorphous alloy, Indicating that the anisotropy of nanocrystalline alloy becomes smaller after crystallizing, and the smallest AMR is coincident with the excellent soft magnetic characteristics. It is believed that the smaller magnetic crystalline anisotropy is the origin of the excellent soft magnetic characteristics of nanocrystalline alloy.

Behavior of Medium-frequency Core Loss in Fe-based Nanocrystalline Soft Magnetic Alloys

The dependences of the power loss per cycle on frequency have been investigated in the ranges of 100 Hz<= f<=25000 Hz and 0.1 T< =Bm <=1.0 T for three main original magnetic states in five sorts of Fe-based nanocrystalline soft magnetic alloys. The measured and calculated results showed that the total power loss per cycle clearly exhibited a nonlinear behavior in the range below 3 kHz～5 kHz depending on both the magnetic state and the value of Dm, whereas it showed a quasi-linear behavior above this range. The total loss was decomposed into hysteresis loss, classical eddy current loss and excess loss, the obvious nonlinear behavior has been confirmed to be completely determined by the dependence of the excess loss on frequency. It has been indicated that the change rate of the excess loss per cycle with respect to frequency sharp decreases with increasing frequency in the range below about 3 kHz～5 kHz, wherease the rate of change slowly varies above this range, thus leading to the quasilinear behavior of the total loss per cycle. In this paper, some linear expressions of the total loss per cycle has been given in a wider medium-frequency segment, which can be used for roughly estimating the total loss.

General Properties of Low-frequency Power Losses in Fe-based Nanocrystalline Soft Magnetic Alloys

The dependences of the power loss per cycle on frequency f and amplitude flux density Bm have been investigated for the three main original magnetic states in five sorts of Fe-based nanocrystalline soft magnetic alloys in the ranges of 10 Hz<=f<=1000 Hz and 0.4 T<= Bm <=1.0 T. The total loss P is decomposed into the sum of the hysteresis loss Physt, the classical eddy current loss Pel and the excess loss Pexc. Physt has been found to be proportional to Bm^2 and f. The behavior of Pexc/f vs f being equivalent to P/f vs f clearly exhibits nonlinearity in the range not more than about 120 Hz, whereas the behavior of P/f vs f roughly shows linearity in the range far above 100 Hz and not more than 1000 Hz. In the range up to 1000 Hz, Physt is dominant in the original high permeability state and the state of low residual flux density, whereas Pexc in the state of high residual flux density is dominant in the wider range above about 100 Hz. The framework of the statistical theory of power loss has been used for representing the behavior of Pexc/f vs f. It has been found that the number n of the simultaneously active 'Magnetic Objects' linearly varies as n = n0 + Hexc/H0 as a function of the dynamic field Hexc in the range below about 120 Hz, whereas n approximately follows a law of the form n = n0 + (Hexc/H0)^m with 1 < m < 2 in the range far above 100 Hz and not more than 1000 Hz. The values of the field HO in principle related to the microstructure and the domain structure have been calculated for the three states.

Synthesis of TiB_2 nanocrystalline powder by mechanical alloying

TiB2 nanocrystalline powder was synthesized by mechanical alloying of Ti-67B elemental powder. X-ray diffraction(XRD) and transmission electron microscopy(TEM) were used to study the structural evolution of the powder during ball milling. The effects of heat treatment on the structural evolution and thermal stability of the mechanically alloyed(MAed) Ti-67B powder were also discussed. During ball milling the Ti-67B powder, a solid solution of B in Ti, Ti(B) is firstly formed. When the powder is milled for 10 h, the amorphous transition of Ti(B) from the crystalline to the amorphous phase occurs. When the powder is milled for 20 h, nanocrystalline TiB2 is formed from the amorphous Ti(B). When the powder is milled for 60 h, only TiB2 is detected with grain size of 10 nm. The formation of TiB2 nanocrystalline is controlled by the gradual diffusion reaction mechanism. During heat-treatment of the MAed Ti-67B powder, the structural changes of TiB2, including grain growth and lattice ordering degree increasing may occur.

Microstructure evolution in nanocrystalline Cu-Nb alloy during mechanical alloying

The microstructural evolution of nanocrystalline Cu-10%Nb(mass fraction) alloy during mechanical alloying(MA) was investigated by using X-ray diffraction,optical microscopy(OM),scanning electron microscopy(SEM) and transmission electron microscopy(TEM) observation. Upon milling of Cu-Nb powders with coarse grains,the grain size is found to decrease gradually with lengthening milling time,and reach the minimum value(about 9 nm) after 100 h milling. The microstrain and the microhardness of the powders increase during the grain refinement. And Cu lattice parameter increases steadily over 100 h milling. The mechanisms of solid solution extension during milling were discussed. The results show that up to 10%Nb can be brought into solid solution by MA. The extension of solid solution is found to relate closely with the formation of nanocrystalline.

Spark Plasma Sintering of Mg-based Alloys:Microstructure,Mechanical Properties,Corrosion Behavior,and Tribological Performance

Within the past ten years,spark plasma sintering(SPS)has become an increasingly popular process for Mg manufacturing.In the SPS process,interparticle diffusion of compressed particles is rapidly achieved due to the concept of Joule heating.Compared to traditional and additive manufacturing(AM)techniques,SPS gives unique control of the structural and microstructural features of Mg components.By doing so,their mechanical,tribological,and corrosion properties can be tailored.Although great advancements in this field have been made,these pieces of knowledge are scattered and have not been contextualized into a single work.The motivation of this work is to address this scientific gap and to provide a groundwork for understanding the basics of SPS manufacturing for Mg.To do so,the existing body of SPS Mg literature was first surveyed,with a focus on their structural formation and degradation mechanisms.It was found that successful Mg SPS fabrication highly depended on the processing temperature,particle size,and particle crystallinity.The addition of metal and ceramic composites also affected their microstructural features due to the Zener pinning effect.In degradative environments,their performance depends on their structural features and whether they have secondary phased composites.In industrial applications,SPS'd Mg was found to have great potential in biomedical,hydrogen storage,battery,automotive,and recycling sectors.The prospects to advance the field include using Mg as a doping agent for crystallite size refinement and using bulk metallic Mg-based glass powders for amorphous SPS components.Despite these findings,the interactions of multi-composites on the processing-structure-property relationships of SPS Mg is not well understood.In total,this work will provide a useful direction in the SPS field and serve as a milestone for future Mg-based SPS manufacturing.

Influence of two-step cooling method on magnetic properties of Fe_(82)Mo_7B_(10)Cu_1 nanocrystalline alloy

Soft magnetic properties of Fe82Mo7B10Cu1 nanocrystalline alloy were studied as a function of cooling condition. The results show that higher permeability and relaxation frequency can be obtained by the two-step cooling method, and the pinning field of the sample obtained by this method is smaller than that of the furnace-cooled and water-quenched samples. This phenomenon was interpreted in terms of internal stress and the magnetic ordering of the residual amorphous phase. The two-step cooling treatment is an effective way to improve the soft magnetic properties of Fe82Mo7B10Cu1 nanocrystalline alloy.

Corrosion-wear behavior of nanocrystalline Fe88Si12 alloy in acid and alkaline solutions

The corrosion-wear behavior of a nanocrystalline Fe_（88）Si_（12） alloy disc coupled with a Si_3N_4 ball was investigated in acid（pH 3） and alkaline（pH 9） aqueous solutions. The dry wear was also measured for reference. The average friction coefficient of Fe_（88）Si_（12） alloy in the pH 9 solution was approximately 0.2, which was lower than those observed for Fe_（88）Si_（12） alloy in the pH 3 solution and in the case of dry wear. The fluctuation of the friction coefficient of samples subjected to the pH 9 solution also showed similar characteristics. The wear rate in the pH 9 solution slightly increased with increasing applied load. The wear rate was approximately one order of magnitude less than that in the pH 3 solution and was far lower than that in the case of dry wear, especially at high applied load. The wear traces of Fe_（88）Si_（12） alloy under different wear conditions were examined and analyzed by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray photoelectron spectroscopy. The results indicated that the tribo-chemical reactions that involve oxidation of the worn surface and hydrolysis of the Si_3N_4 ball in the acid solution were restricted in the pH 9 aqueous solution. Thus, water lubrication can effectively improve the wear resistance of nanocrystalline Fe_（88）Si_（12） alloy in the pH 9 aqueous solution.

Strain rate sensitivity and activation volume of electrodeposited nanocrystalline Ni and Ni-Co alloys

Tensile deformation behaviors of the electrodeposited 40 nm grain sized Ni,25 nm Ni-1.7 wt.%Co,and 13 nm Ni-8.6 wt.%Co alloys at various strain rates and room temperature were reviewed with emphasis on strain rate sensitivity and activation volume,respectively.It is found that the strain rate sensitivity and activation volume were strongly grain size dependent.An analytic model based on the bow out of a single dislocation well predicted the relationship between the strain rate sensitivity and the activation volumes for these nanocrystaline metals.