Ti3SiC2-reintbrced Ag-maJxix composites are expected to serve as eleclrical contacts. In this study, the wettability of Ag on a Ti3SiC2 subslxate was measured by the sessile drop melkod. The Ag-Ti3SiC2 composites were...Ti3SiC2-reintbrced Ag-maJxix composites are expected to serve as eleclrical contacts. In this study, the wettability of Ag on a Ti3SiC2 subslxate was measured by the sessile drop melkod. The Ag-Ti3SiC2 composites were prepared from Ag mad Ti3SiC2 powder mix- tures by pressureless sintering. The effects of compacting pressure （100-800 MPa）, sintering temperature （850-950~C）, mad soaking time （0.5-2 h） on the microslxucture mad properties of the Ag-Ti3SiC2 composites were investigated. The experimental results indicated that Ti3SiC2 paxticulates were uniformly distxibuted in flae Ag matrix, wiflaout reactions at the interthces between flae two phases. The prepared Ag-10wt%Ti3SiC2 had a relative density of 95% mad an electrical resistivity of 2.76 x 10 3 m~）＇cm when compacted at 800 MPa mad sintered at 950~C for 1 h. The incorporation of Ti3SiC2 into Ag was found to improve its hardness without substantially compromising its electrical conductivity; INs behavior was attxibuted to the combination of ceramic and metallic properties of the Ti3SiC2 reinforcement, suggesting its potential application in electrical contacts.展开更多
Fabrication of Gd2O2S：Pr scintillation ceramics by 2Gd2O3.（Gd,Pr）2（SO4）3.mH2O precursor was made Gd2O3, Pr6O11 and H2SO4 as the starting materials pressureless reaction sintering was investigated. The by hydrothe...Fabrication of Gd2O2S：Pr scintillation ceramics by 2Gd2O3.（Gd,Pr）2（SO4）3.mH2O precursor was made Gd2O3, Pr6O11 and H2SO4 as the starting materials pressureless reaction sintering was investigated. The by hydrothermal reaction using commercially available Then single phase Gd2O2SO4：Pr powder was obtained by calcining the precursor at 750℃ for 2 h. The Gd2O2SO4：Pr powder compacts can be sintered to single phase Gd2O2S：Pr ceramics with a relative density of 99% and mean grain size of 30um at 1750℃ for 2 h in flowing hydrogen atmosphere. Densification and microstructural development of the Gd2O2S：Pr ceramics were examined. Luminescence spectra of the Gd2O2S：Pr ceramic under 309 nm UV excitation and X-ray excitation show a green emission at 511 nm as the most prominent peak, which corresponds to the ^3p0-3H4 transition of Pr^3＋ ions.展开更多
A1203/5%SIC nanocomposites were fabricated by pressureless sintering using MgO as a sintering aid and then post hot-isostatic pressed （HIP）, which can subsequently break through the disadvantage of hot-pressing proc...A1203/5%SIC nanocomposites were fabricated by pressureless sintering using MgO as a sintering aid and then post hot-isostatic pressed （HIP）, which can subsequently break through the disadvantage of hot-pressing process. The MgO additive was able to promote the densification of the composites, but could not induce the grain growth of A1203 matrix due to the grain growth inhibition by nano-sized SiC particles. After HIP treatment, A12OJSiC nanocomposites achieved full densification and homogeneous distribution of nano-sized SiC particles. Moreover, the fracture morphology of HIP treated specimens was identical with that of the hot-pressed A1203/SiC nanocomposites showing complete transgranular fracture. Consequently, high fracture strength of 1 GPa was achieved for the A1203/5%SIC nanocomposites by pressureless sintering and post HIP process.展开更多
ZrN-SiAlON composite materials were synthesized at 1 550 ℃ for 6 h via a carbothermal reduction nitridation route using fly ash （≤74 μm）,zircon （≤ 44 μm） and active carbon as starting materials.The processed ...ZrN-SiAlON composite materials were synthesized at 1 550 ℃ for 6 h via a carbothermal reduction nitridation route using fly ash （≤74 μm）,zircon （≤ 44 μm） and active carbon as starting materials.The processed ZrN-SiAlON composite micropowders were mixed with polyvinyl alcohol as binder to prepare ZrN （ZrON）-SiAlON composite ceramics by carbon-embedded pressureless firing at 1 450,1 500 and 1 550 ℃ for 1 h,respectively.Influences of firing temperature on the phase compositions,microstructure and sintering properties of the ceramics were investigated.The results show that：（1） β-SiAlON based composite ceramics with different compositions can be prepared by controlling firing temperature,and the main crystalline phases of the specimen fired at 1 550 ℃ for 1 h involve ZrN,ZrON and β-SiAlON （z =2,Si4Al2O2N6）; （2） ZrN （ZrON）,β-SiAlON and a Fe-Si based compound can be observed in the microstructures of the specimens fired at different temperatures.ZrN （ZrON） particles distribute homogeneously in the β-SiAlON matrix; （3） raising firing temperature can increase the shrinkage ratio of the ceramics,and the volume shrinkage ratio increases from 19.4％ to 40.3％ when the firing temperature rises from 1 450 to 1 550 ℃.展开更多
We introduced a modified pressureless sintering strategy by SPS with a new T-shape die and tapered punches, which helps the evaporation of melted Al and reduces the sample sticking with the inner wall of the die. Thus...We introduced a modified pressureless sintering strategy by SPS with a new T-shape die and tapered punches, which helps the evaporation of melted Al and reduces the sample sticking with the inner wall of the die. Thus, the die breaking risk in the sintering process or the de-molding process is avoided at all. At a low temperature and short holding time, a high purity of Cr_2 AlC was obtained in this SPS process from the optimization of different molar ratios of raw materials. Simultaneously, the high porosity of the as-obtained sample was also a distinguishing feature worth noticing. The reaction mechanism for this process was also discussed in detail. This study presented a new venue for future development of high purity "MAX" materials and others related materials by a modified pressureless sintering strategy.展开更多
The pressureless sintering process of Sialon ceramics added ( 1.5% La 2O 3+ 4.5% Y 2O 3) as sintering aids was studied. It is found that a β′ Sialon with relative density over 99% is obtained by sintering at 1?750?...The pressureless sintering process of Sialon ceramics added ( 1.5% La 2O 3+ 4.5% Y 2O 3) as sintering aids was studied. It is found that a β′ Sialon with relative density over 99% is obtained by sintering at 1?750?℃ for 1?h. Crystal grain growth was observed at room temperature by SEM for the samples sintered at 1?800?℃ holding for different time. It is proved that grain growth along c axis of β′ phase is a first priority, since (210) and (001) lattice plans have different activation energy. On the present conditions, logarithm of grain aspect ratio / of average grain length to average width is in proportion to sintering time because of proportion of lg to sintering time and proportion of to sintering time.展开更多
The nanocrystalline Bi2O3-Y2O3 solid electrolyte material was synthesized by pressureless reactive sintering process with Bi2O3 and Y2O3 nano mixed powder as raw materials, which was prepared by a chemical coprecipita...The nanocrystalline Bi2O3-Y2O3 solid electrolyte material was synthesized by pressureless reactive sintering process with Bi2O3 and Y2O3 nano mixed powder as raw materials, which was prepared by a chemical coprecipitation process. The study on the behavior of nano δ-Bi2O3 formation and its grain growth showed that the solid solution reaction of Y2O3 and δ-Bi2O3 to form δ-Bi2O3 occurs mainly in the initial stage of sintering process, and nano δ-Bi2O3 crystal grains grow approximately following the rule of paracurve （（D-D0）^2=K.t） during sintering process. After sintered at 600℃ for 2 h, the samples could reach above 96% in relative density and have dense microstructure with few remaining pores, the δ-Bi2O3 grains are less than 100 nm in size.展开更多
This work studies the fabrication and pressureless sintering of silicon carbide(SiC)refractories.SiC particles were adopted as aggregates,introducing different amounts(20%,30%,40%,50%,and 60%,by mass)of submicron SiC ...This work studies the fabrication and pressureless sintering of silicon carbide(SiC)refractories.SiC particles were adopted as aggregates,introducing different amounts(20%,30%,40%,50%,and 60%,by mass)of submicron SiC powder,adding resin as the binder and the carbon source,and B4C as the sintering aid.It is found that when the mass ratio of B4C to the submicron SiC powder is 3%,the optimal sintering can be obtained.With the increase of the submicron powder addition,the sintering linear shrinkage increases and the mechanical properties enhance.The optimal sintering temperature is 2050-2100℃.展开更多
Piezoelectricity offers an electromechanical coupling that is widely utilized in transducer applications.There has been a consistent demand for transparent piezoelectric materials for optoelectrical applications.There...Piezoelectricity offers an electromechanical coupling that is widely utilized in transducer applications.There has been a consistent demand for transparent piezoelectric materials for optoelectrical applications.Therefore,despite the inherent tradeoff between the transparency and the piezoelectricity,numerous strategies have been explored to develop the transparent piezoelectric materials.Nonetheless,the most transparent piezoelectric materials developed to date is either a single crystal or materials that achieve transparency via hot-press sintering,limiting its industrial applicability.Therefore,we introduce a novel piezoelectric material that ensures transparency through co-doping and pressureless sintering of polycrystalline ceramics.In this study,we employed a compositional optimization approach to enhance the synergistic effect between the transparency and the piezoelectric properties of 0.71Pb(Mg_(1/3)Nb_(2/3))O_(3)–0.29PbTiO_(3)(PMN–0.29PT)ceramics.By utilizing the tape casting process for mass production and large-area manufacturing,our Pb_(0.913)La_(0.0145)Sm_(0.0145)(Mg_(1/3)Nb_(2/3))_(0.71)Ti_(0.29)O_(3)(TP2.9)ceramics exhibited over 60%transparency and large piezoelectric coefficient(d33)of 1104 pC/N.This material holds considerable promise for a wide range of industrial applications in both the optical and electronic domains.展开更多
A new two-step spark plasma sintering(TSS)process with low-temperature pre-sintering and high-temperature final sintering has been successfully applied to prepare the tungsten-particle(Wp)-reinforced bulk metallic gla...A new two-step spark plasma sintering(TSS)process with low-temperature pre-sintering and high-temperature final sintering has been successfully applied to prepare the tungsten-particle(Wp)-reinforced bulk metallic glass composites(Wp/BMGCs).Compared to normal spark plasma sintering(NS),the densification rate and relative density of Wp/BMGCs can be improved by selecting TSS with appropriate sintering pressure in the low temperature pre-sintering stage.However,the compressive strength and plastic strain of 30%Wp/BMGCs prepared by TSS are both higher than those of the samples prepared by NS.The TSS process can significantly enhance the compressive strength of 30%Wp/BMGCs by 12%and remarkably increase the plastic strain by 50%,while the trend is completely opposite for 50%Wp/BMGCs.Quasi-in situ experiments and finite element simulations reveal that uneven temperature distribution among particles during low-temperature pre-sintering causes local overheating at contact points between particles,accelerating formation of sintering neck between particles and plastic deformation of Wp.When the volume fraction of Wp is low,TSS can improve the interface bonding between particles by increasing the number of sintering necks.This makes the fracture mode of Wp/BMGCs being predominantly transgranular fracture.However,as the volume fraction of Wp increases,the adverse effects of Wp plastic deformation are becoming more and more prominent.The aggregated Wp tends to form a solid"cage structure"that hinders the bonding between particles at the interface;correspondingly,the fracture behavior of Wp/BMGCs is mainly dominated by intergranular fracture.Additionally,reducing the sintering pressure during the low-temperature pre-sintering stage of TSS has been shown to effectively decrease plastic deformation in Wp,resulting in a higher degree of densification and better mechanical properties.展开更多
Ceria-stabilized tetragonal zirconia polycrystal(Ce-TZP)has exceptional fracture toughness and flaw tolerance due to facile t‒m phase transformation toughening.However,its wider-range applications are limited by its r...Ceria-stabilized tetragonal zirconia polycrystal(Ce-TZP)has exceptional fracture toughness and flaw tolerance due to facile t‒m phase transformation toughening.However,its wider-range applications are limited by its relatively low strength due to its large grain size and low transformation stress,which results in yield-like failure.Here,we combined additive manufacturing(AM),pressureless two-step sintering,and hot isostatic pressing(HIP),and addressed the challenging grain size refinement problem in Ce-TZPs.We successfully produced dense ultrafine-grained Ce-TZP ceramics with an average grain size below 500 nm,a three-point bending strength above 800 MPa,and a single-edge-notch-beam fracture toughness in the range of 11‒12 MPa·m^(1/2).The critical roles of processing design,mixed Ce valences,and under-vs.over-stabilization of tetragonal polymorphs were noted.Our work offers insights and strategies for the future development of stronger and tougher Ce-TZP ceramics that can compete with tetragonal yttria-stabilized zirconia in various applications,including additive manufacturing.展开更多
Fully densified in-situ reinforced (TiB + TiC)-Ti matrix composites have been produced from TiH2-B4C mixtures using pressure less sintering or hot pressing technique. With increasing content of reinforcing components ...Fully densified in-situ reinforced (TiB + TiC)-Ti matrix composites have been produced from TiH2-B4C mixtures using pressure less sintering or hot pressing technique. With increasing content of reinforcing components the sintering is retarded. The materials with more than 20 - 30 vol. % were only completely densified by hot pressing technique. Hardness values of the Ti matrix composites produced are up to 5 times higher than that of the sintered pure Ti produced from TiH2. This is caused beside the higher hardness of the inclusions also by hardening the matrix due to solubility of B and C in the titanium.展开更多
Nanometer 3Y TZP/20%Al 2O 3 (mass fraction) composite powders prepared by the chemical coprecipitation method were pressureless sintered at 1550 ℃ for 2 h. Effects of calcining temperatures at 800 ℃, 1 000 ℃, and 1...Nanometer 3Y TZP/20%Al 2O 3 (mass fraction) composite powders prepared by the chemical coprecipitation method were pressureless sintered at 1550 ℃ for 2 h. Effects of calcining temperatures at 800 ℃, 1 000 ℃, and 1 200 ℃ on phase structure, relative density, and Vicker′s hardness of the sintered bodies were studied. The results show that 1 000 ℃ was the optimal calcining temperature,and the powder calcined was composed of tetragonal zirconia with the Scherrer crystalline size of 6.3 nm. The relative density was up to 98.5% under pressureless sintering, and the sintered body was t ZrO 2(without m ZrO 2)+α Al 2O 3 with the average size of 0.4 μm.展开更多
A direct 3D extrusion printing technique was used to produce Ti-TiB filaments and microlattices.The sintering properties of 3D ink extrusion and sintering of in situ Ti-TiB composite structures made from TiH_(2)+TiB_(...A direct 3D extrusion printing technique was used to produce Ti-TiB filaments and microlattices.The sintering properties of 3D ink extrusion and sintering of in situ Ti-TiB composite structures made from TiH_(2)+TiB_(2) ink were investigated.The sintering kinetics of TiH2+TiB2 inks was studied during densification by pressureless sintering at 1050−1200℃ for 4−24 h in Ar.The linear shrinkage,grain size,microhardness,X-ray diffraction(XRD)patterns,and microstructural evolution of the Ti-TiB composite were studied.The sintering temperature had a more pronounced influence than the sintering time on the density of the Ti-TiB composite.There were two kinds of pores,irregular and spherical,caused by the Kirkendall effect and indiffusable gases.The TiB formed by in situ synthesis existed as either separated TiB whiskers(needle-like shapes)or clusters of TiB whiskers.The results of this work could be useful for controlling microporosity through incomplete sintering within filaments,especially for the production of in situ Ti-TiB with high volume fractions of TiB or other composites.展开更多
基金financially supported by the National Natural Science Foundation of China(Nos.51731004,51671054,and 51501038)“the Fundamental Research Funds for the Central Universities”in China
文摘Ti3SiC2-reintbrced Ag-maJxix composites are expected to serve as eleclrical contacts. In this study, the wettability of Ag on a Ti3SiC2 subslxate was measured by the sessile drop melkod. The Ag-Ti3SiC2 composites were prepared from Ag mad Ti3SiC2 powder mix- tures by pressureless sintering. The effects of compacting pressure （100-800 MPa）, sintering temperature （850-950~C）, mad soaking time （0.5-2 h） on the microslxucture mad properties of the Ag-Ti3SiC2 composites were investigated. The experimental results indicated that Ti3SiC2 paxticulates were uniformly distxibuted in flae Ag matrix, wiflaout reactions at the interthces between flae two phases. The prepared Ag-10wt%Ti3SiC2 had a relative density of 95% mad an electrical resistivity of 2.76 x 10 3 m~）＇cm when compacted at 800 MPa mad sintered at 950~C for 1 h. The incorporation of Ti3SiC2 into Ag was found to improve its hardness without substantially compromising its electrical conductivity; INs behavior was attxibuted to the combination of ceramic and metallic properties of the Ti3SiC2 reinforcement, suggesting its potential application in electrical contacts.
基金supported by the National Natural Sci-ence Foundation of China (Grant. No. 50672014)the National Science Fund for Distinguished Young Scholars,China (Grant No. 50425413)
文摘Fabrication of Gd2O2S：Pr scintillation ceramics by 2Gd2O3.（Gd,Pr）2（SO4）3.mH2O precursor was made Gd2O3, Pr6O11 and H2SO4 as the starting materials pressureless reaction sintering was investigated. The by hydrothermal reaction using commercially available Then single phase Gd2O2SO4：Pr powder was obtained by calcining the precursor at 750℃ for 2 h. The Gd2O2SO4：Pr powder compacts can be sintered to single phase Gd2O2S：Pr ceramics with a relative density of 99% and mean grain size of 30um at 1750℃ for 2 h in flowing hydrogen atmosphere. Densification and microstructural development of the Gd2O2S：Pr ceramics were examined. Luminescence spectra of the Gd2O2S：Pr ceramic under 309 nm UV excitation and X-ray excitation show a green emission at 511 nm as the most prominent peak, which corresponds to the ^3p0-3H4 transition of Pr^3＋ ions.
基金Project supported by Pusan National University Research GrantProject(2010-0008-276) supported by National Core Research Center Program through the National Research Foundation of Korea funded by the Ministry of Education, Science and Technology
文摘A1203/5%SIC nanocomposites were fabricated by pressureless sintering using MgO as a sintering aid and then post hot-isostatic pressed （HIP）, which can subsequently break through the disadvantage of hot-pressing process. The MgO additive was able to promote the densification of the composites, but could not induce the grain growth of A1203 matrix due to the grain growth inhibition by nano-sized SiC particles. After HIP treatment, A12OJSiC nanocomposites achieved full densification and homogeneous distribution of nano-sized SiC particles. Moreover, the fracture morphology of HIP treated specimens was identical with that of the hot-pressed A1203/SiC nanocomposites showing complete transgranular fracture. Consequently, high fracture strength of 1 GPa was achieved for the A1203/5%SIC nanocomposites by pressureless sintering and post HIP process.
基金the financial supports from the National Natural Science Foundation of China ( 51274057 )Fundamental Research Funds for the Central Universities ( N120402006)Educational Commission of Liaoning Province of China ( L2012079)
文摘ZrN-SiAlON composite materials were synthesized at 1 550 ℃ for 6 h via a carbothermal reduction nitridation route using fly ash （≤74 μm）,zircon （≤ 44 μm） and active carbon as starting materials.The processed ZrN-SiAlON composite micropowders were mixed with polyvinyl alcohol as binder to prepare ZrN （ZrON）-SiAlON composite ceramics by carbon-embedded pressureless firing at 1 450,1 500 and 1 550 ℃ for 1 h,respectively.Influences of firing temperature on the phase compositions,microstructure and sintering properties of the ceramics were investigated.The results show that：（1） β-SiAlON based composite ceramics with different compositions can be prepared by controlling firing temperature,and the main crystalline phases of the specimen fired at 1 550 ℃ for 1 h involve ZrN,ZrON and β-SiAlON （z =2,Si4Al2O2N6）; （2） ZrN （ZrON）,β-SiAlON and a Fe-Si based compound can be observed in the microstructures of the specimens fired at different temperatures.ZrN （ZrON） particles distribute homogeneously in the β-SiAlON matrix; （3） raising firing temperature can increase the shrinkage ratio of the ceramics,and the volume shrinkage ratio increases from 19.4％ to 40.3％ when the firing temperature rises from 1 450 to 1 550 ℃.
文摘We introduced a modified pressureless sintering strategy by SPS with a new T-shape die and tapered punches, which helps the evaporation of melted Al and reduces the sample sticking with the inner wall of the die. Thus, the die breaking risk in the sintering process or the de-molding process is avoided at all. At a low temperature and short holding time, a high purity of Cr_2 AlC was obtained in this SPS process from the optimization of different molar ratios of raw materials. Simultaneously, the high porosity of the as-obtained sample was also a distinguishing feature worth noticing. The reaction mechanism for this process was also discussed in detail. This study presented a new venue for future development of high purity "MAX" materials and others related materials by a modified pressureless sintering strategy.
文摘The pressureless sintering process of Sialon ceramics added ( 1.5% La 2O 3+ 4.5% Y 2O 3) as sintering aids was studied. It is found that a β′ Sialon with relative density over 99% is obtained by sintering at 1?750?℃ for 1?h. Crystal grain growth was observed at room temperature by SEM for the samples sintered at 1?800?℃ holding for different time. It is proved that grain growth along c axis of β′ phase is a first priority, since (210) and (001) lattice plans have different activation energy. On the present conditions, logarithm of grain aspect ratio / of average grain length to average width is in proportion to sintering time because of proportion of lg to sintering time and proportion of to sintering time.
基金financially supported by the National Nature Science Foundation of China (No.20101006)the Nano Technology Special Foundation of Shanghai Science and Technology Committee (No.O452nm073)
文摘The nanocrystalline Bi2O3-Y2O3 solid electrolyte material was synthesized by pressureless reactive sintering process with Bi2O3 and Y2O3 nano mixed powder as raw materials, which was prepared by a chemical coprecipitation process. The study on the behavior of nano δ-Bi2O3 formation and its grain growth showed that the solid solution reaction of Y2O3 and δ-Bi2O3 to form δ-Bi2O3 occurs mainly in the initial stage of sintering process, and nano δ-Bi2O3 crystal grains grow approximately following the rule of paracurve （（D-D0）^2=K.t） during sintering process. After sintered at 600℃ for 2 h, the samples could reach above 96% in relative density and have dense microstructure with few remaining pores, the δ-Bi2O3 grains are less than 100 nm in size.
文摘This work studies the fabrication and pressureless sintering of silicon carbide(SiC)refractories.SiC particles were adopted as aggregates,introducing different amounts(20%,30%,40%,50%,and 60%,by mass)of submicron SiC powder,adding resin as the binder and the carbon source,and B4C as the sintering aid.It is found that when the mass ratio of B4C to the submicron SiC powder is 3%,the optimal sintering can be obtained.With the increase of the submicron powder addition,the sintering linear shrinkage increases and the mechanical properties enhance.The optimal sintering temperature is 2050-2100℃.
基金the Korea Electrotechnology Research Institute(KERI)Primary Research Program through the National Research Council of Science and Technology(NST),funded by the Ministry of Science and ICT(MSIT)(No.23A01032).
文摘Piezoelectricity offers an electromechanical coupling that is widely utilized in transducer applications.There has been a consistent demand for transparent piezoelectric materials for optoelectrical applications.Therefore,despite the inherent tradeoff between the transparency and the piezoelectricity,numerous strategies have been explored to develop the transparent piezoelectric materials.Nonetheless,the most transparent piezoelectric materials developed to date is either a single crystal or materials that achieve transparency via hot-press sintering,limiting its industrial applicability.Therefore,we introduce a novel piezoelectric material that ensures transparency through co-doping and pressureless sintering of polycrystalline ceramics.In this study,we employed a compositional optimization approach to enhance the synergistic effect between the transparency and the piezoelectric properties of 0.71Pb(Mg_(1/3)Nb_(2/3))O_(3)–0.29PbTiO_(3)(PMN–0.29PT)ceramics.By utilizing the tape casting process for mass production and large-area manufacturing,our Pb_(0.913)La_(0.0145)Sm_(0.0145)(Mg_(1/3)Nb_(2/3))_(0.71)Ti_(0.29)O_(3)(TP2.9)ceramics exhibited over 60%transparency and large piezoelectric coefficient(d33)of 1104 pC/N.This material holds considerable promise for a wide range of industrial applications in both the optical and electronic domains.
基金financially supported by the National Natural Science Foundation of China(Nos.52371154,52090043,52175371 and 52271147)Guangdong Basic and Applied Basic Research Foundation(No.2023A1515012158)+1 种基金the Knowledge Innovation Program of Wuhan-Basic Researchthe Fundamental Research Funds for the Central Universities(No.2021GCRC003)。
文摘A new two-step spark plasma sintering(TSS)process with low-temperature pre-sintering and high-temperature final sintering has been successfully applied to prepare the tungsten-particle(Wp)-reinforced bulk metallic glass composites(Wp/BMGCs).Compared to normal spark plasma sintering(NS),the densification rate and relative density of Wp/BMGCs can be improved by selecting TSS with appropriate sintering pressure in the low temperature pre-sintering stage.However,the compressive strength and plastic strain of 30%Wp/BMGCs prepared by TSS are both higher than those of the samples prepared by NS.The TSS process can significantly enhance the compressive strength of 30%Wp/BMGCs by 12%and remarkably increase the plastic strain by 50%,while the trend is completely opposite for 50%Wp/BMGCs.Quasi-in situ experiments and finite element simulations reveal that uneven temperature distribution among particles during low-temperature pre-sintering causes local overheating at contact points between particles,accelerating formation of sintering neck between particles and plastic deformation of Wp.When the volume fraction of Wp is low,TSS can improve the interface bonding between particles by increasing the number of sintering necks.This makes the fracture mode of Wp/BMGCs being predominantly transgranular fracture.However,as the volume fraction of Wp increases,the adverse effects of Wp plastic deformation are becoming more and more prominent.The aggregated Wp tends to form a solid"cage structure"that hinders the bonding between particles at the interface;correspondingly,the fracture behavior of Wp/BMGCs is mainly dominated by intergranular fracture.Additionally,reducing the sintering pressure during the low-temperature pre-sintering stage of TSS has been shown to effectively decrease plastic deformation in Wp,resulting in a higher degree of densification and better mechanical properties.
基金the National Key R&D Program of China(No.2023YFB3812000),the National Natural Science Foundation of China(No.51972189)the Tsinghua University Initiative Scientific Research Program(No.20233080030).
文摘Ceria-stabilized tetragonal zirconia polycrystal(Ce-TZP)has exceptional fracture toughness and flaw tolerance due to facile t‒m phase transformation toughening.However,its wider-range applications are limited by its relatively low strength due to its large grain size and low transformation stress,which results in yield-like failure.Here,we combined additive manufacturing(AM),pressureless two-step sintering,and hot isostatic pressing(HIP),and addressed the challenging grain size refinement problem in Ce-TZPs.We successfully produced dense ultrafine-grained Ce-TZP ceramics with an average grain size below 500 nm,a three-point bending strength above 800 MPa,and a single-edge-notch-beam fracture toughness in the range of 11‒12 MPa·m^(1/2).The critical roles of processing design,mixed Ce valences,and under-vs.over-stabilization of tetragonal polymorphs were noted.Our work offers insights and strategies for the future development of stronger and tougher Ce-TZP ceramics that can compete with tetragonal yttria-stabilized zirconia in various applications,including additive manufacturing.
文摘Fully densified in-situ reinforced (TiB + TiC)-Ti matrix composites have been produced from TiH2-B4C mixtures using pressure less sintering or hot pressing technique. With increasing content of reinforcing components the sintering is retarded. The materials with more than 20 - 30 vol. % were only completely densified by hot pressing technique. Hardness values of the Ti matrix composites produced are up to 5 times higher than that of the sintered pure Ti produced from TiH2. This is caused beside the higher hardness of the inclusions also by hardening the matrix due to solubility of B and C in the titanium.
文摘Nanometer 3Y TZP/20%Al 2O 3 (mass fraction) composite powders prepared by the chemical coprecipitation method were pressureless sintered at 1550 ℃ for 2 h. Effects of calcining temperatures at 800 ℃, 1 000 ℃, and 1 200 ℃ on phase structure, relative density, and Vicker′s hardness of the sintered bodies were studied. The results show that 1 000 ℃ was the optimal calcining temperature,and the powder calcined was composed of tetragonal zirconia with the Scherrer crystalline size of 6.3 nm. The relative density was up to 98.5% under pressureless sintering, and the sintered body was t ZrO 2(without m ZrO 2)+α Al 2O 3 with the average size of 0.4 μm.
基金Project(201806920003)supported by the China Scholarship CouncilProject(172180)supported by the Swiss National Science FoundationProjects(ECCS-1542205,DMR-1720139)supported by the National Natural Science Foundation,USA。
文摘A direct 3D extrusion printing technique was used to produce Ti-TiB filaments and microlattices.The sintering properties of 3D ink extrusion and sintering of in situ Ti-TiB composite structures made from TiH_(2)+TiB_(2) ink were investigated.The sintering kinetics of TiH2+TiB2 inks was studied during densification by pressureless sintering at 1050−1200℃ for 4−24 h in Ar.The linear shrinkage,grain size,microhardness,X-ray diffraction(XRD)patterns,and microstructural evolution of the Ti-TiB composite were studied.The sintering temperature had a more pronounced influence than the sintering time on the density of the Ti-TiB composite.There were two kinds of pores,irregular and spherical,caused by the Kirkendall effect and indiffusable gases.The TiB formed by in situ synthesis existed as either separated TiB whiskers(needle-like shapes)or clusters of TiB whiskers.The results of this work could be useful for controlling microporosity through incomplete sintering within filaments,especially for the production of in situ Ti-TiB with high volume fractions of TiB or other composites.
