Preparation of coated sand for selective laser sintering and optimization of baking process of sand moulds

A cold method was used to prepare coated sand for application in the selective laser sintering(SLS)process.Tensile strength,loss on ignition,gas evolution,and accuracy of the SLS samples were tested and analyzed,and the baking process was thoroughly investigated.Compared with coated sand prepared by the hot method,the cold method yields a more uniform and complete resin film on the sand's surface,resulting in enhanced tensile strength and accuracy.Additionally,the cold method requires a lower binder content to meet the same strength requirements,thereby minimizing gas evolution,reducing porosity defects,and ultimately improving casting quality.The coated sand samples prepared through the cold method exhibit superior accuracy,with a size error of within±0.4 mm.In contrast,the coated sand samples prepared by the hot method display a lower accuracy,with an average negative error of 2.1993 mm.The highest tensile strength could be attained by controlling the baking temperature within a suitable range(180-190°C),which can effectively reduce the generation of gas,thus contributing to improved overall performance.

Sintering Densification of Boron Carbide Materials and Their Research Progress

Boron carbide(B_(4)C)has excellent high-temperature oxidation resistance,high hardness,low relative density,high melting point and excellent abrasive resistance,which is widely used in fields such as refractories,wear-resistant materials and lightweight protective materials.The research progress and application of B_(4)C materials in China and overseas in recent years were summarized.The influences of sintering processes(pressureless sintering,hot-pressing sintering,hot isostatic pressing sintering,spark plasma sintering and microwave sintering)and sintering additives(simple substances,oxides and carbides)on the B_(4)C densification were analyzed.The development of B_(4)C materials was prospected.

A new two-step variational model for multiplicative noise removal with applications to texture images

Multiplicative noise removal problems have attracted much attention in recent years.Unlike additive noise,multiplicative noise destroys almost all information of the original image,especially for texture images.Motivated by the TV-Stokes model,we propose a new two-step variational model to denoise the texture images corrupted by multiplicative noise with a good geometry explanation in this paper.In the first step,we convert the multiplicative denoising problem into an additive one by the logarithm transform and propagate the isophote directions in the tangential field smoothing.Once the isophote directions are constructed,an image is restored to fit the constructed directions in the second step.The existence and uniqueness of the solution to the variational problems are proved.In these two steps,we use the gradient descent method and construct finite difference schemes to solve the problems.Especially,the augmented Lagrangian method and the fast Fourier transform are adopted to accelerate the calculation.Experimental results show that the proposed model can remove the multiplicative noise efficiently and protect the texture well.

Sintering zone prediction in direct metal laser sintering by finite element method

A three-dimensional finite element thermal model in direct metal laser sintering(DMLS) including the effect of powder-to-solid transition were established to predict sintering zone, which benefited the determination of suitable process parameters in DMLS. The nonlinear transient model of the metals thermal conductivity for powder-to-solid transition was developed. The model uses solid thermal properties of material in liquid-phase zone, transitional ones in sintering or sintered zone and powder ones in unsintered zones of powder bed to predict, respectively. Sintering zone boundary was estimated by maximum temperature history profile. Experiments were carried out using multi-component Cu-based metal powder. Compared experimental and predicted results, the mean error of sintering depth and width are 7.8% and 14.4%, respectively, which confirms the accuracy of the FEM prediction.

Effects of various sintering methods on microstructure and mechanical properties of CP-Ti powder consolidations

Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powder consolidations with particle size of <147 μm, <74 μm and <43 μm were studied. The smaller particle powders are densified to proceed at a higher rate. Dense titanium with relative density up to 99% is found to take place at 850 °C under 30 MPa of SPS and HP condition. However, in case of ERS, CP-Ti powders were densified almost at 950 °C under 30 MPa. The microstructure of sintered titanium is composed of equiaxed grains at 850-950 °C. The yield strength of sintered body composed of <43 μm powder is 858 MPa by using SPS at 850 °C under 30 MPa. When there is a higher content of small particle, the higher yield strength value is obtained both by using SPS and HP. However, when ERS is introduced, the highest yield strength is 441 MPa at 950 °C under 30 MPa, which shows much lower values than those by SPS and HP methods. ERS method takes much less sintering time compared with SPS and HP. Nevertheless, higher sintering temperature results in lower strength and elongation because of brittle fracture.

Preparation of tungsten-particle-reinforced Zr-based bulk metallic glass composites by two-step spark plasma sintering:microstructure evolution,densification mechanism and mechanical properties

A new two-step spark plasma sintering(TSS)process with low-temperature pre-sintering and high-temperature final sintering has been successfully applied to prepare the tungsten-particle(Wp)-reinforced bulk metallic glass composites(Wp/BMGCs).Compared to normal spark plasma sintering(NS),the densification rate and relative density of Wp/BMGCs can be improved by selecting TSS with appropriate sintering pressure in the low temperature pre-sintering stage.However,the compressive strength and plastic strain of 30%Wp/BMGCs prepared by TSS are both higher than those of the samples prepared by NS.The TSS process can significantly enhance the compressive strength of 30%Wp/BMGCs by 12%and remarkably increase the plastic strain by 50%,while the trend is completely opposite for 50%Wp/BMGCs.Quasi-in situ experiments and finite element simulations reveal that uneven temperature distribution among particles during low-temperature pre-sintering causes local overheating at contact points between particles,accelerating formation of sintering neck between particles and plastic deformation of Wp.When the volume fraction of Wp is low,TSS can improve the interface bonding between particles by increasing the number of sintering necks.This makes the fracture mode of Wp/BMGCs being predominantly transgranular fracture.However,as the volume fraction of Wp increases,the adverse effects of Wp plastic deformation are becoming more and more prominent.The aggregated Wp tends to form a solid"cage structure"that hinders the bonding between particles at the interface;correspondingly,the fracture behavior of Wp/BMGCs is mainly dominated by intergranular fracture.Additionally,reducing the sintering pressure during the low-temperature pre-sintering stage of TSS has been shown to effectively decrease plastic deformation in Wp,resulting in a higher degree of densification and better mechanical properties.

Grain size refinement of additive manufactured Ce-TZP ceramics by coupled two-step pre-sintering and HIP

Ceria-stabilized tetragonal zirconia polycrystal(Ce-TZP)has exceptional fracture toughness and flaw tolerance due to facile t‒m phase transformation toughening.However,its wider-range applications are limited by its relatively low strength due to its large grain size and low transformation stress,which results in yield-like failure.Here,we combined additive manufacturing(AM),pressureless two-step sintering,and hot isostatic pressing(HIP),and addressed the challenging grain size refinement problem in Ce-TZPs.We successfully produced dense ultrafine-grained Ce-TZP ceramics with an average grain size below 500 nm,a three-point bending strength above 800 MPa,and a single-edge-notch-beam fracture toughness in the range of 11‒12 MPa·m^(1/2).The critical roles of processing design,mixed Ce valences,and under-vs.over-stabilization of tetragonal polymorphs were noted.Our work offers insights and strategies for the future development of stronger and tougher Ce-TZP ceramics that can compete with tetragonal yttria-stabilized zirconia in various applications,including additive manufacturing.

Temperature-dependent photoluminescence on organic inorganic metal halide perovskite CH_3NH_3Pb I_(3-)Cl_ prepared on ZnO/FTO substrates using a two-step method

Temperature-dependent photoluminescence characteristics of organic-inorganic halide perovskite CH3NH3Pb I3-xClx films prepared using a two-step method on ZnO/FTO substrates were investigated. Surface morphology and absorption characteristics of the films were also studied. Scanning electron microscopy revealed large crystals and substrate coverage. The orthorhombic-to-tetragonal phase transition temperature was-140 K. The films＇ exciton binding energy was 77.6 ± 10.9 meV and the energy of optical phonons was 38.8 ± 2.5 meV. These results suggest that perovskite CH3NH3Pb I（3-x）Clx films have excellent optoelectronic characteristics which further suggests their potential usage in perovskitebased optoelectronic devices.

UPPER BOUND METHOD FOR SINTERED POWDER MATERIALS IN PLANE STRAIN

ＵＰＰＥＲＢＯＵＮＤＭＥＴＨＯＤＦＯＲＳＩＮＴＥＲＥＤＰＯＷＤＥＲＭＡＴＥＲＩＡＬＳＩＮＰＬＡＮＥＳＴＲＡＩＮＵＰＰＥＲＢＯＵＮＤＭＥＴＨＯＤＦＯＲＳＩＮＴＥＲＥＤＰＯＷＤＥＲＭＡＴＥＲＩＡＬＳＩＮＰＬＡＮＥＳＴＲＡＩＮ￥Ｈｕａ，ＬｉｎＺｈａｏ，Ｚｈ...

Dielectric properties of spark plasma sintering AlN-W composite ceramics

In order to develop AlN composites suitable for high average power electronic tube, AlN-W materials were prepared by spark plasma sintering. The effects of manufacture parameters on dielectric loss tangent and permittivity constant were investigated, which include powder-mixed method, milling time of high-energy ball milling, starting powder particle size, sintering temperature and holding time and adding amount of the conductive second phase. The results showed that A1N-W materials sintered at the temperature of 1700℃ holding for 5 min with 10 vol.% W showed the best dielectric loss tangent larger than 0.81 at the frequency 1 kHz-1 MHz. In addition, magnetic stirring mixed powder and lower sintering temperature led to the better propelties because of the higher porosity. The samples sintered from the starting AlN powder with smaller particle size also had the better properties.

The effect of agglomerate on micro-structural evolution in solid-state sintering

Discrete element method （DEM） is used in the present paper to simulate the microstructural evolution of a planar layer of copper particles during sintering. Formation of agglomerates and the effect of their rearrangement on densification are mainly focused on. Comparing to the existing experimental observations, we find that agglomerate can form spontaneously in sintering and its rearrangement could accelerate the densification of compacts. Snapshots of numerical simulations agree qualitatively well with experimental observations. The method could be readily extended to investigate the effect of agglomerate on sintering in a three- dimensional model, which should be very useful for understanding the evolution of microstructure of sintering systems.

Applying the Dynamic Two-Step Method to Forecast Remaining Oil Distribution of Lower Series ,Xiaermen Oilfield

The distribution of remaining oil is often described qualitatively. The remaining oil distributed in the whole reservoir is calculated according to the characteristics of the space distribution of the saturation of remaining oil. Logging data are required to accomplish this. However, many such projects cannot be completed. Since the old study of remaining oil distribution could not be quantified efficiently, the ＂dynamic two-step method＂ is presented. Firstly, the water cut of every flow unit in one well at one time is calculated according to the comprehensive water cut of a single well at one time. Secondly, the remaining oil saturation of the flow unit of the well at one time is calculated based on the water cut of the flow unit at a given time. The results show that ＂dynamic two-step method＂ has characteristics of simplicity and convenience, and is especially suitable for the study of remaining oil distribution at high water-cut stage. The distribution of remaining oil presented banding and potato form, remaining oil was relatively concentrated in faultage neighborhood and imperfect well netting position, and the net thickness of the place was great. This proposal can provide an effective way to forecast remaining oil distribution and enhance oil recovery, especially applied at the high water-cut stage.

SLIP LINE METHOD FOR SINTERED POWDER MATERIALS UNDER CONDITION OF AXIAL SYMMETRY DEFORMATION

Slip line method for sintered powder materials under condition of axial symmetry is proposed based on the simplified yield condition of sintered powder materials and Haar-von Karman perfect plastic criterion. The equations of slip line and stress along slip line are derived, and numerical solutions are given. Deformation load in closed die upsetting of sintered copper cylinder is calculated by slip line method, and theoretical solutions are compared with experimental results.

Influences of Sintering Process of Sprayed Precursors on the Struc-ture and Electrochemical Properties of LiMn_2O_4 Cathode Material

Well-defined spinel LiMn2O4 powders were synthesized via sintering a precursor, which was prepared by spraydrying method. The effects of sintering process on the structure and electrochemical properties of LiMn2O4 were discussed. It was found that a single sintering could not synthesize a pure LiMn2O4 compound, while two-step sintering procedure consisting of decomposing sprayed precursors at 350℃ and further sintering at an elevated temperature leads to the formation of a single-phased LiMn2O4 with homogeneous particle size distribution. As compared to that sintered in air, the two-step sintered LiMn2O4 in oxygen shows tighter structure and more uniform particle size, as well as better electrochemical properties. It delivers an initial discharge capacity of 131 mAh·g^-1 （1/10C）, and still has excellent cycling stability at higher rate （1/5C）.

Finite-Element Simulation and Experimental Research of the Hot-Press Sintering of Nano-Sized Ceramic Powders

Numerical simulation of hot-press sintering of nano-sized ceramic powders was introduced by the commercial finite element code MSC.MARC. The powder plastic model and the thermo-mechanical coupled quadrilateral element were developed and adopted in the simulation. The mechanical and thermal properties of the nano-sized alumina based powders were determined.In addition, the experimental research and numerical simulation of the sintering process of different initial densities were carried out. The stress state in sintering of green compacts with different initial densities was analyzed by the densification theory.The reason for the density fluctuations of as-sintered ceramic bulks was found out.

The convergence ball and error analysis of the two-step Secant method

Under the assumption that the nonlinear operator has Lipschitz continuous divided differences for the first order,we obtain an estimate of the radius of the convergence ball for the two-step secant method.Moreover,we also provide an error estimate that matches the convergence order of the two-step secant method.At last,we give an application of the proposed theorem.

Finite element method simulation for tensile process of sintered iron-base material

Different material properties leads to different metal fracture behaviors. Even if the powder material is composed of plastic metal, the fracture still does not show macroscopic plastic deformation characteristics if the material contains a large number of voids. Eight node isoparametric elastic plastic finite element method was used to simulate the tensile process of sintered powder material. By setting a number of voids in the analyzed metal cuboid, the initial density was taken into consideration. The material properties of the three dimensional solid for the tensile simulation were defined with reference to the known pure iron material parameters. The load displacement curves during elongation were obtained with a universal testing machine, and then the simulated curves were compared with the experimental results. The factors that cause the stress concentration and strength decrease were analyzed according to the simulated equivalent von Mises stress distribution.

Solution of Nonlinear Integro Differential Equations by Two-Step Adomian Decomposition Method (TSAM)

The Adomian decomposition method (ADM) can be used to solve a wide range of problems and usually gets the solution in a series form. In this paper, we propose two-step Adomian Decomposition Method (TSAM) for nonlinear integro-differential equations that will facilitate the calculations. In this modification, compared to the standard Adomian decomposition method, the size of calculations was reduced. This modification also avoids computing Adomian polynomials. Numerical results are given to show the efficiency and performance of this method.

碱烧结法回收二次铝灰中氧化铝

二次铝灰中蕴含大量的氧化铝、铝和氮化铝等,还有部分氟化物和氯化物盐类,属于危险废弃物。目前常用的铝回收技术有酸浸法和碱浸法,均存在工艺条件苛刻、回收率低、能耗高、物耗大和产品附加值较低等问题。本研究采用碱烧结法从二次铝灰中回收氧化铝,考察烧结温度对氮化铝转化率的影响,碱铝比、烧结时间和成型方式对氧化铝回收率的影响,得到以下主要结论:在烧结温度1423 K、烧结时间40 min、碱铝比1.1、干压成型的试验条件下,氧化铝溶出率最大为94.23%;通过对二次铝灰铝酸钠熟料浸出渣成分以及物相进行分析,得到二次铝灰经过碱烧结法焙烧后熟料主要成分为Al_(2)O_(3)和Na_(2)O,分别占到49.70%和28.06%,熟料标准浸出后残渣主要成分为CaO、Al_(2)O_(3)和MgO,含量分别为25.46%、20.27%和15.80%;二次铝灰中AlN分解率较高,可达到95%以上,最终浸出渣中氟离子浸出毒性在30 mg/L以下。综上所述,本文采用碱烧结法资源化利用二次铝灰,实现了二次铝灰脱氮固氟的无害化处置,具有环境友好、资源利用率高的优势,为后续大规模工业化推广奠定了理论基础。

放电等离子烧结细晶0.8PMN-0.2PT陶瓷的介电性能

铌镁酸铅-钛酸铅[Pb(Mg_(1/3)Nb_(2/3))O_(3)-PbTiO_(3),PMN-PT]陶瓷是一种典型的驰豫铁电体。为了研究晶粒尺寸对PMN-PT陶瓷介电性能的影响,采用两步固相反应法合成了0.8PMN-0.2PT粉体,使用放电等离子烧结技术在不同温度下制备0.8PMN-0.2PT陶瓷,并分析了陶瓷的晶体结构、微观形貌和介电性能。结果表明:采用两步法能得到纯0.8PMN-0.2PT粉体,其晶粒尺寸约为0.36μm;当烧结温度为1100℃时,采用放电等离子烧结技术可以得到晶粒细小的纯0.8PMN-0.2PT陶瓷,晶粒尺寸约为0.69μm,密度为8.02 g/cm^(3),但是其介电常数较低,最大值为12708,介电-顺电转变峰为一个较宽的峰,且随频率增加,介电-顺电转变温度(T_(c))向高温方向移动,呈现典型的弛豫特性。此外,在频率为1×10^(2)~2×10^(6)Hz时,随温度升高,介电常数和介电损耗都升高。因此,采用放电等离子烧结法可以得到细晶致密且介电常数较高的0.8PMN-0.2PT陶瓷。