Narrow gap welding has merits of lower residual stress and distortion, and superior mechanical properties of joints. A major problem of this process is the lack of fusion in sidewalls, hence many methods of weaving ar...Narrow gap welding has merits of lower residual stress and distortion, and superior mechanical properties of joints. A major problem of this process is the lack of fusion in sidewalls, hence many methods of weaving arc have been developed to increase heating effect of arc to the sidewalls. In this work, a new approach Without weaving arc is attempted to ensure the penetration of sidewall, and ultra-narrow gap welding with the gap of less than 5 mm was executed successfully. In this approach, the width of gap is decreased further, so that the sidewalls are made within range of arc heating to obtain the enough heat. In order to prevent the arc from being attracted by sidewall and going up along the sidewalls, two pieces of flux bands consisting of the specified aggregates are adhered to the sidewalls to constrain the arc. In addition, when flux band being heated by the arc, slag and gases are formed to shield the arc and the weld pool. This technique was tested on the welding experiment of pipeline steel with thickness of 20 mm. The involved welding parameters were obtained, that is, the width of gap is 4 mm, the welding current 250 A, and the heat input 0. 5 kJ/mm, the width of heat-affected zone is 1 -2 mm.展开更多
Ultra-narrow gap welding （UNGW） process with high stabilization, reliability and without spatter can be achieved with constricted arc by molten slag wall, which is made from melted flux. The experiments are carried ...Ultra-narrow gap welding （UNGW） process with high stabilization, reliability and without spatter can be achieved with constricted arc by molten slag wall, which is made from melted flux. The experiments are carried out by changing voltage under different currents. The results indicate voltage range being fit for UNGW is about 22 -31 V under the current range of 200 -320 A. With the increasing of voltage, weld formation of UNGW has the law of lack of fusion on sidewall, good weld and undercut in turn under a certain current. In addition, the action relationships among arc, molten slag wall and sidewalls can be improved by properly adjusting voltage and current of arc, which makes cathode spot properly distribute in ultra-narrow gap. Therefore, the effective control of weld formation of UNGW has been achieved.展开更多
钙钛矿材料由于具有结构稳定、易于获取、成本低廉和易于合成等优点,在发光二极管、激光器和太阳能电池等光电器件领域具有广阔的应用前景。目前,部分适合UV-LED应用的钙钛矿具有结构不稳定性。为了寻找结构稳定的钙钛矿,此项研究利用...钙钛矿材料由于具有结构稳定、易于获取、成本低廉和易于合成等优点,在发光二极管、激光器和太阳能电池等光电器件领域具有广阔的应用前景。目前,部分适合UV-LED应用的钙钛矿具有结构不稳定性。为了寻找结构稳定的钙钛矿,此项研究利用第一性原理对无铅双钙钛矿Cs_(2)NaScX_(6)(X=Cl,Br,I)的电子及光学性质进行了理论计算。计算结果表明:Cs_(2)NaScX_(6)(X=Cl,Br,I)为直接带隙半导体,带隙值分别为5.545 e V(Cl)、4.549 eV(Br)和3.408 eV(I),Cs_(2)NaScI_(6)在紫外光范围内具有较强的光吸收。本研究内容为无铅A_(2)B^(I)B^(III)X_(6)型双钙钛矿成为UV-LED的候选材料提供理论支持。展开更多
In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap w...In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO 2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65 kJ/cm to 5.93 kJ/cm, the width of its HAZ ranged from 0.6 mm to 2.1 mm.The average grain size grew up from 2～5 μm of base metal to 20～70 μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.展开更多
One of the main problems in the Ultra High Voltage （UHV） transmission project is to choose the external insulation distance, which requires a deep understanding of the long air gap discharge mechanism. The leader-st...One of the main problems in the Ultra High Voltage （UHV） transmission project is to choose the external insulation distance, which requires a deep understanding of the long air gap discharge mechanism. The leader-streamer propagation is one of most important stages in long air gap discharge. In the conductor-tower lattice configuration, we have measured the voltage, the current on the high voltage side and the electric field in the gap. While the streamer in the leader-streamer system presented a conical or hyperboloid diffuse shape, the clear branch structure streamer in front of the leader was firstly observed by a high speed camera in： the experiment. Besides, it is found that the leader velocity, width and injected charge for the branch type streamer are greater than those of a diffuse type. We propose that the phenomenon results from the high humidity, which was 15.5-16.5 g/m3 in our experiment.展开更多
文摘Narrow gap welding has merits of lower residual stress and distortion, and superior mechanical properties of joints. A major problem of this process is the lack of fusion in sidewalls, hence many methods of weaving arc have been developed to increase heating effect of arc to the sidewalls. In this work, a new approach Without weaving arc is attempted to ensure the penetration of sidewall, and ultra-narrow gap welding with the gap of less than 5 mm was executed successfully. In this approach, the width of gap is decreased further, so that the sidewalls are made within range of arc heating to obtain the enough heat. In order to prevent the arc from being attracted by sidewall and going up along the sidewalls, two pieces of flux bands consisting of the specified aggregates are adhered to the sidewalls to constrain the arc. In addition, when flux band being heated by the arc, slag and gases are formed to shield the arc and the weld pool. This technique was tested on the welding experiment of pipeline steel with thickness of 20 mm. The involved welding parameters were obtained, that is, the width of gap is 4 mm, the welding current 250 A, and the heat input 0. 5 kJ/mm, the width of heat-affected zone is 1 -2 mm.
基金The work was supported by National Natural Science Foundation of China （51105185） and Advanced Project Foundation of Jinchuan Company（420032）.
文摘Ultra-narrow gap welding （UNGW） process with high stabilization, reliability and without spatter can be achieved with constricted arc by molten slag wall, which is made from melted flux. The experiments are carried out by changing voltage under different currents. The results indicate voltage range being fit for UNGW is about 22 -31 V under the current range of 200 -320 A. With the increasing of voltage, weld formation of UNGW has the law of lack of fusion on sidewall, good weld and undercut in turn under a certain current. In addition, the action relationships among arc, molten slag wall and sidewalls can be improved by properly adjusting voltage and current of arc, which makes cathode spot properly distribute in ultra-narrow gap. Therefore, the effective control of weld formation of UNGW has been achieved.
文摘钙钛矿材料由于具有结构稳定、易于获取、成本低廉和易于合成等优点,在发光二极管、激光器和太阳能电池等光电器件领域具有广阔的应用前景。目前,部分适合UV-LED应用的钙钛矿具有结构不稳定性。为了寻找结构稳定的钙钛矿,此项研究利用第一性原理对无铅双钙钛矿Cs_(2)NaScX_(6)(X=Cl,Br,I)的电子及光学性质进行了理论计算。计算结果表明:Cs_(2)NaScX_(6)(X=Cl,Br,I)为直接带隙半导体,带隙值分别为5.545 e V(Cl)、4.549 eV(Br)和3.408 eV(I),Cs_(2)NaScI_(6)在紫外光范围内具有较强的光吸收。本研究内容为无铅A_(2)B^(I)B^(III)X_(6)型双钙钛矿成为UV-LED的候选材料提供理论支持。
文摘In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO 2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65 kJ/cm to 5.93 kJ/cm, the width of its HAZ ranged from 0.6 mm to 2.1 mm.The average grain size grew up from 2～5 μm of base metal to 20～70 μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.
基金supported by the Fund of the National Priority Basic Research of China(2011CB209403)National Natural Science Foundation of China(Nos.51325703,51377094,51577098)
文摘One of the main problems in the Ultra High Voltage （UHV） transmission project is to choose the external insulation distance, which requires a deep understanding of the long air gap discharge mechanism. The leader-streamer propagation is one of most important stages in long air gap discharge. In the conductor-tower lattice configuration, we have measured the voltage, the current on the high voltage side and the electric field in the gap. While the streamer in the leader-streamer system presented a conical or hyperboloid diffuse shape, the clear branch structure streamer in front of the leader was firstly observed by a high speed camera in： the experiment. Besides, it is found that the leader velocity, width and injected charge for the branch type streamer are greater than those of a diffuse type. We propose that the phenomenon results from the high humidity, which was 15.5-16.5 g/m3 in our experiment.
