AA 2219-0 Al-Cu alloy single bead welds were obtained by hybrid ultrahigh frequency pulse variable polarity gas tungsten arc welding （HPVP-GTAW） process with pulse frequency varying from 25 kHz to 70 kHz. Weld hardn...AA 2219-0 Al-Cu alloy single bead welds were obtained by hybrid ultrahigh frequency pulse variable polarity gas tungsten arc welding （HPVP-GTAW） process with pulse frequency varying from 25 kHz to 70 kHz. Weld hardness characteristics which mainly depicted by microhardness and its gradient were investigated systematically. The results show that pulse frequency has a great effect on the hardness characteristics. The weld zone microhardness and its gradient with different pulse frequency present an evident fluctuant trend. The fluctuation of gradient is slight, illustrating that the mierostructure is uniform with pulse frequcncy varied from 35 kHz to 60 kHz. The fusion zone microhardness and its gradient foUow the similar trends but fluetuate greatly. Maximum value of gradient appears around the fusion boundary due to the coarse and non- uniform microstrueture. The maximum gradient at 60 kHz is only 25.5 % of that at 45 kHz. According to the study, the best hardness characteristics are achieved at 60 kHz frequency.展开更多
A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative （DCEN）, which can i...A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative （DCEN）, which can improve the crystallization process in the weld bead as a result of the electromagnetic force generated by pulse current. Digital signal processor （DSP） is used to realize the closed-loop control of the first inverter, variable polarity output of the second inverter and high-frequency pulse current superposition.展开更多
针对高氮钢增材制造熔滴过渡过程中氮元素逸出及飞溅问题,进行超音频脉冲熔化极气体保护(Ultrasonic Frequency Pulsed Gas Metal Arc,UFP-GMA)增材制造熔滴过渡试验,研究不同超音频脉冲电流叠加模式和脉冲电流频率对高氮钢熔滴过渡稳...针对高氮钢增材制造熔滴过渡过程中氮元素逸出及飞溅问题,进行超音频脉冲熔化极气体保护(Ultrasonic Frequency Pulsed Gas Metal Arc,UFP-GMA)增材制造熔滴过渡试验,研究不同超音频脉冲电流叠加模式和脉冲电流频率对高氮钢熔滴过渡稳定性的影响,获取能够实现高氮钢增材稳定熔滴过渡的工艺参数。试验结果表明:在脉冲熔化极气体保护(Pulsed Gas Metal Arc,P-GMA)增材工艺条件下可以实现一脉一滴过渡,但是过渡稳定性较差,飞溅明显;在P-GMA基值阶段或基值和峰值阶段都叠加超音频脉冲电流均不利于熔滴过渡,容易出现短路、熔滴爆炸等问题;在P-GMA峰值阶段叠加低频(20 kHz)脉冲电流时,对熔滴过渡影响较弱,叠加中频(40~60 kHz)脉冲电流能抑制高氮钢熔滴过渡中大颗粒飞溅生成,提高熔滴过渡稳定性,但是当频率超过60 kHz时在过渡中会形成许多小飞溅。展开更多
无励磁分接开关出现放电性故障会严重危害变压器安全运行。介绍了一起500 k V变压器交接试验过程中脉冲局部放电试验异常的案例,应用脉冲电流法、特高频法、超声波法等多维局部放电检测技术进行时差定位,成功诊断了变压器无励磁分接开...无励磁分接开关出现放电性故障会严重危害变压器安全运行。介绍了一起500 k V变压器交接试验过程中脉冲局部放电试验异常的案例,应用脉冲电流法、特高频法、超声波法等多维局部放电检测技术进行时差定位,成功诊断了变压器无励磁分接开关内部异物放电故障;通过材质成分分析判断异物为动触头旋转轴压环的机加工碎屑,异物位于无励磁分接开关动触头旋转轴位置,随挡位切换而移动,导致各个挡位均可检测到局部放电,且脉冲局部放电量随挡位变化而变化。展开更多
We focus on the high frequency current method which is widely applied in the partial discharge(PD)detection of cables.Aiming at guaranteeing the accuracy of this method,we study an innovative time-domain technology fo...We focus on the high frequency current method which is widely applied in the partial discharge(PD)detection of cables.Aiming at guaranteeing the accuracy of this method,we study an innovative time-domain technology for effectively measuring the transfer impedance of the high frequency current transformers(HFCTs).The proposed technology called pulse injection method obtains the system response under the excitation of the wide-band instantaneous pulse signal.Firstly,by studying the working principle of HFCTs,we summarize that the bandwidth of the selected signal acquisition device should be at least 100 MHz to ensure measurement accuracy.Secondly,Gauss pulse and square wave pulse are generated to determine the effects of different sources.The measurement results indicate that Gauss pulse is more suitable for pulse injection method,and the rise time should be under 10 ns to improve the starting frequency of oscillation distortion.Finally,the transfer impedance curves of five types of HFCTs are acquired by both pulse injection and traditional point-frequency methods.The measurement results show a remarkable consistency between two methods.However,pulse injection method requires the simpler operation and lias a higher resolution,obviously improving the measurement efficiency and bet ter displaying the details of the transfer impedance curves.展开更多
基金The research is supported by the National Natural Science Foundation of China （No. 51005011 ） the Fundamental Research Funds for the Central Universities.
文摘AA 2219-0 Al-Cu alloy single bead welds were obtained by hybrid ultrahigh frequency pulse variable polarity gas tungsten arc welding （HPVP-GTAW） process with pulse frequency varying from 25 kHz to 70 kHz. Weld hardness characteristics which mainly depicted by microhardness and its gradient were investigated systematically. The results show that pulse frequency has a great effect on the hardness characteristics. The weld zone microhardness and its gradient with different pulse frequency present an evident fluctuant trend. The fluctuation of gradient is slight, illustrating that the mierostructure is uniform with pulse frequcncy varied from 35 kHz to 60 kHz. The fusion zone microhardness and its gradient foUow the similar trends but fluetuate greatly. Maximum value of gradient appears around the fusion boundary due to the coarse and non- uniform microstrueture. The maximum gradient at 60 kHz is only 25.5 % of that at 45 kHz. According to the study, the best hardness characteristics are achieved at 60 kHz frequency.
文摘A new type of variable polarity welding power modulated with high-frequency pulse current is developed. Series of high-frequency pulse current is superimposed on direct-current-electrode-negative （DCEN）, which can improve the crystallization process in the weld bead as a result of the electromagnetic force generated by pulse current. Digital signal processor （DSP） is used to realize the closed-loop control of the first inverter, variable polarity output of the second inverter and high-frequency pulse current superposition.
文摘针对高氮钢增材制造熔滴过渡过程中氮元素逸出及飞溅问题,进行超音频脉冲熔化极气体保护(Ultrasonic Frequency Pulsed Gas Metal Arc,UFP-GMA)增材制造熔滴过渡试验,研究不同超音频脉冲电流叠加模式和脉冲电流频率对高氮钢熔滴过渡稳定性的影响,获取能够实现高氮钢增材稳定熔滴过渡的工艺参数。试验结果表明:在脉冲熔化极气体保护(Pulsed Gas Metal Arc,P-GMA)增材工艺条件下可以实现一脉一滴过渡,但是过渡稳定性较差,飞溅明显;在P-GMA基值阶段或基值和峰值阶段都叠加超音频脉冲电流均不利于熔滴过渡,容易出现短路、熔滴爆炸等问题;在P-GMA峰值阶段叠加低频(20 kHz)脉冲电流时,对熔滴过渡影响较弱,叠加中频(40~60 kHz)脉冲电流能抑制高氮钢熔滴过渡中大颗粒飞溅生成,提高熔滴过渡稳定性,但是当频率超过60 kHz时在过渡中会形成许多小飞溅。
文摘无励磁分接开关出现放电性故障会严重危害变压器安全运行。介绍了一起500 k V变压器交接试验过程中脉冲局部放电试验异常的案例,应用脉冲电流法、特高频法、超声波法等多维局部放电检测技术进行时差定位,成功诊断了变压器无励磁分接开关内部异物放电故障;通过材质成分分析判断异物为动触头旋转轴压环的机加工碎屑,异物位于无励磁分接开关动触头旋转轴位置,随挡位切换而移动,导致各个挡位均可检测到局部放电,且脉冲局部放电量随挡位变化而变化。
文摘We focus on the high frequency current method which is widely applied in the partial discharge(PD)detection of cables.Aiming at guaranteeing the accuracy of this method,we study an innovative time-domain technology for effectively measuring the transfer impedance of the high frequency current transformers(HFCTs).The proposed technology called pulse injection method obtains the system response under the excitation of the wide-band instantaneous pulse signal.Firstly,by studying the working principle of HFCTs,we summarize that the bandwidth of the selected signal acquisition device should be at least 100 MHz to ensure measurement accuracy.Secondly,Gauss pulse and square wave pulse are generated to determine the effects of different sources.The measurement results indicate that Gauss pulse is more suitable for pulse injection method,and the rise time should be under 10 ns to improve the starting frequency of oscillation distortion.Finally,the transfer impedance curves of five types of HFCTs are acquired by both pulse injection and traditional point-frequency methods.The measurement results show a remarkable consistency between two methods.However,pulse injection method requires the simpler operation and lias a higher resolution,obviously improving the measurement efficiency and bet ter displaying the details of the transfer impedance curves.
