Novel mechanism for the modification of Al_2O_3-based inclusions in ultra-low carbon Al-killed steel considering the effects of magnesium and calcium

Many researchers have explored the inclusion modification mechanism to improve non-metallic inclusion modifications in steelmaking. In this study, two types of industrial trials on inclusion modifications in liquid steel were conducted using ultra-low-carbon Al-killed steel with different Mg and Ca contents to verify the effects of Ca and Mg contents on the modification mechanism of Al_2O_3-based inclusions during secondary refining. The results showed that Al_2O_3-based inclusions can be modified into liquid calcium aluminate or a multi-component inclusion with the addition of a suitable amount of Ca. In addition, [Mg] in liquid steel can further reduce CaO in liquid calcium aluminate to drive its evolution into CaO–MgO–Al_2O_3 multi-component inclusions. Thermodynamic analysis confirmed that the reaction between [Mg] and CaO in liquid calcium aluminate occurs when the MgO content of liquid calcium aluminate is less than 3 wt% and the temperature is higher than 1843 K.

Solidification Structure of Low Carbon Steel Strips with Different Phosphorus Contents Produced by Strip Casting

In the present paper, low carbon steel strips with different phosphorus contents were produced using a twin roll strip casting process. The solidification structure was studied and its features were analyzed in detail. It was found that the strips possessed a fine microstructure compared with the mould cast steels. With increasing phosphorus content more ferrite has been formed with finer grains.

PHOSPHORUS REMOVAL USING STEEL SLAG

Steel slag is a byproduct produced in large amounts in the steel-making process. It is an important resource that can be effectively utilized. An experiment was described in which steel slag was tested as an adsorbent for the removal of phosphorus from waste water. Phosphorus removal depended on the amount of steel slag added, the pH value, the contact time, and the initial concentration. Under laboratory conditions when the added slag was 7.5g/L, the contact time 2h, and the pH value was equivalent to 6.5, over 99% of the phosphorus was removed; the experimental data on steel slag adsorption of phosphorus in the water fitted the Freundlich isotherm model. Steel slag was found to be very effective in adsorbing phosphorus.

Experimental Research on Refining Slag Systems Containing BaO for Ultra-Low Sulphur Steel

The experimental research on refining slag systems for ultra-low sulphur steel was carried out in a 10 kg induction furnace.It was proved that sulphur element in molten steel can be removed to less than 5×10^(-6) by adding CaO-Al_2O_3-SiO_2-MgO-CaF_2 slag on the surface of molten steel and feeding CaO-BaO-CaF2 wire into molten steel.And L_s,which is the coefficient of sulphur between slag and molten steel,that is ω(s)/ω[s],increases by increasing I(I = ωBaO/ωCaO).When I=5/3,L_s can be up to its maximum of 633.The CaSi is effective for deep desulphurization,especially when it is added to the slag of wire feeding.

Structure Character of M-A Constituent in CGHAZ of New Ultra-Low Carbon Bainitic Steel under Laser Welding Conditions

800 MPa grade new ultra-low carbon bainitic （NULCB） steel is the recently developed new generation steel. The microstructure in the coarse-grained heat affected zone （CGHAZ） of NULCB steel under laser welding conditions was investigated by thermal simulation. The influence of the cooling time from 800℃ to 500℃.t8/5 （0.3-30 s）, on the microstructure of the CGHAZ was discussed. The experimental results indicate that the microstructnre of the CGHAZ is only the granular bainite which consists of bainitic ferrite （BF） lath and M-A constituent while t8/5 is 0.3-30 s. The M-A constituent consists of twinned martensite and residual austenite, and the change of the volume fraction of the residual austenite in the M-A constituent is very small when t8/5 is between 0.3 and 30 s. The morphology of the M-A constituent obviously changes with the variation of t8/5.As t8/5 increases, tile average width, gross and shape parameter of the M-A constituent increase, while the line density of the M-A constituent decreases.

Effect of an upward magnetic field on nanosized sulfide precipitation in ultra-low carbon steel

An induction levitation melting （ILM） refining process is performed to remove most microsized inclusions in ultra-low carbon steel （UCS）. Nanosized, spheroid shaped sulfide precipitates remain dispersed in the UCS. During the ILM process, the UCS is molten and is rotated under an upward magnetic field. With the addition of Ti additives, the spinning molten steel under the upward magnetic field ejects particles because of resultant centrifugal, floating, and magnetic forces. Magnetic force plays a key role in removing sub-micrometer-sized particles, composed of porous aluminum titanate enwrapping alumina nuclei. Consequently, sulfide precipitates with sizes less than 50 nan remain dispersed in the steel matrix. These findings open a path to the fabrication of clean steel or steel bearing only a nanosized strengthen- ing phase.

PHOSPHORUS GRAIN BOUNDARY SEGREGATION IN A P-DOPED 2.25Cr1Mo STEEL

Grain boundary segregation of phosphorus during tempering at 540℃ after quenching from 980℃ is examined for a P-doped 2.25Cr1Mo steel by means of Auger electron spectroscopy. The solute-boundary binding energy and the diffusion coefficient for phosphorus are determined by virtue of the measured segregation kinetics along with the equilibrium segregation theory. The obtained values of the above parameters are discussed with comparison to those found in the literature for low-alloy steels.

Deformation Behavior of Ultra-low Carbon Steel in Ferrite Region during Warm Processing

The hot deformation experiments of ultra-low carbon steel in ferrite range were carried out in a hot simulator in order to research hot deformation behaviors of ultra-low carbon steel in ferrite range at low temperature. The results show that the influences of deformation parameters on flow stress are different to those in austenitic deformation. The deformation characteristic parameters were calculated for ultra-low carbon steel in ferrite region. The flow stress equation for ultra-low carbon steel in ferritic deformation at low temperature was obtained.

Mechanical Method Determining Precipitation in an Ultra-Low Carbon Bainitic Steel

Stress relaxation was chosen as the best method for monitoring the precipitation process. Tests were carried out on an ultra-low carbon bainitic steel containing Mn, Nb and B over 800~950℃. Specimens were solu- tion treated at 1250℃ for a certain holding period. A prestain of 20% was applied at a strain rate of 0.1/s. The exper- imental results are displayed by a set of stress vs. 1g(time) curves different from the typical stress relaxation curves. There are two singularities forming a stress plateau on the stress vs.1g(time) curves when precipitates could be observed. Suppose the first one is the start of precipitation (Ps), and the second represcnts the fihish (Pf). As a result Precipitation-Time-Temperature relationship is described as C-shape curves based on two points. This mechanical method is suitable and precise for measuring precipitates in microalloyed steels during hot working.

PHOSPHORUS SEGREGATION AND ANNEALING TEXTURE IN A LOW CARBON STEEL SHEETS

The present work is to study the effect of phosphorus on the annealing texture of a low carbon steel at different cold rolling and annealing condition by means of pole-figure,inverse-pole figure and orientation distribution function(ODF)method.The microstructure and distribu- tion of phosphorus in steel sheet are studied by means of metallography,scanning electron mi- croscope(SEM)and electron probe microanalysis(EPMA).The results show that phos- phorus promotes the formation of the fiber texture of〈011〉parallel to the rolling direc- tion and〈111〉normal to the sheet surface.The texture was found to be affected mainly by preannealing temperatures,promoted at 390 or 590℃,and retarded at 490℃.At the preannealing temperature promoting the formation of texture,phosphorus segregation to the interior of grains was observed.It seems that the formation of the fiber texture may be associ- ated with the segregation of phosphorus.

Optimum process of RH-MFB refining for ultra-low carbon steel

A mathematical model was established and applied to simulate thedecarburization of RH-MFB process in Pansteel Company. Study of theeffects of w_[C]0, w_[O]0, Ar flowrate, evaluation rate the MFB lanceblowing parameters on the decarburization process was car- Ried out.The results showed that this model could give the quantitativeunderstanding of the process, especially the behavior of MFB Lanceblowing. This model has realized the optimum process of RH-MFBrefining for ultra-low carbon steels in Pansteel.

Influence of phosphorus in high strength steel on welding quality in laser welding

P-added high strength IF steel M250P1 is widely used in vehicle body and safety parts because of its good mechanical performance and forming properties.Experiments of high power laser welding of 4.8 mm thick P-added high strength IF steel M250P1 is performed by using a 12 kW CO_2 laser.In order to investigate the effects of phosphorus in high strength steel on the quality of welding,the Cupping and tensile tests,optical and SEM energy dispersive spectrometer analysis have been done on three welded joints.Some results have been obtained below.In the given welding parameters,the welded joints show good tensile and forming properties.However,it has been also found that the cracking is easy to occur in the fusion zone of welded joint during deformation.Some research works have been done.The results show that the fast cooling of fusional metal leads to the phosphorus microsegregation in the fusion zone because of relative low diffusion rate of phosphorus,which brings about the poor toughness of welded joints.

Preparation of High Activity Admixture from Steel Slag,Phosphate Slag and Limestone Powder

The problem of low disposal and utilization rate of bulk industrial solid waste needs to be solved.In this paper,a high-activity admixture composed of steel slag-phosphate slag-limestone powder was proposed for most of the solid waste with low activity and a negative impact on concrete workability,combining the characteristics of each solid waste.The paper demonstrates the feasibility and explains the principle of the composite system in terms of water requirement of standard consistency,setting time,workability,and mechanical properties,combined with the composition of the phases,hydration temperature,and microscopic morphology.The results showed that the steel slag:phosphate slag:limestone=5:2:3 gave the highest activity of the composite system,over 92%.Besides,the composite system had no significant effect on water demand and setting time compared to cement,and it could significantly increase the 7 and 28 d activity of the system.The composite system delayed the exothermic hydration of the cement and reduced the exothermic heat but had no effect on the hydration products.Therefore,the research in this paper dramatically improved the solid waste dissipation in concrete,reduced the amount of cement in concrete and positively responded to the national slogan of carbon neutral and peaking.

Thermodynamic Study on BaO-CaO-CaF_2 Slags for Dephosphorization of Molten Steel

The molten steel was dephosphorized by high basic BaO-based slags (BaO-CaO-CaF_2) to achieve ultra low phosphorus level. The dephosphorization ability of the BaO-CaO-CaF_2 slags was tested. The phosphate capacity of this slag system at 1 620 ℃ varied from 10^(18.03) to 10^(19.11) with an activity coefficient of P_2O_5 ranging from 10^(-19.47) to 10^(-18.09). The effect of BaO content, initial phosphorus content and oxygen potential of molten steel on dephosphorization was discussed. The phosphorus pick-up by the BaO-based slags was studied.

Dephosphorization Thermodynamics of Crude Steel Using CaO-Based Flux

The experiments were carried out at 1 175-1 450 ℃ to study the phosphorus distribution ratio between molten Ca O-based slags and carbon saturated hot metal. The phosphate capacity of the slags and the activity coefficient of PO2. 5were calculated from the phosphorus distribution ratio. The effect of addition of Ca F2 and / or Ca Cl2 on the thermodynamic properties of slags was discussed. The correlation of optical basicity with phosphate capacity of slags was studied,and the dephosphorization ability of Ca O-based fluxes with various additives was compared with the results from different studies.

Mathematical Model of Decarburization of Ultra Low Carbon Steel during RH Treatment

According to the balance of carbon and oxygen, a decarburization model for the RH treatment has been developed. in which the influence of the mass transfer of carbon and oxygen in the liquid steel and the stirring energy (ε) in the vacuum vessel on decarburization rate has been considered. The conclusion that the volumetric coefficients of the mass transfer of carbon is proportional to ε(1.5) is drawn. Industrical experiment proves this model is reliable. The influence of some factors on decarburization rate has been obtained. which can provide directions for RH treatment The decarburization behavior of steel with RH-OB treatment is also studied. The OB-or-not curve, the optimized OB time and OB amount are discussed.

Constitutive Modeling and Dynamic Recrystallization Mechanisms of an Ultralow-carbon Microalloyed Steel During Hot Compression Tests

The hot deformation behavior of an ultralow-carbon microalloyed steel was investigated using an MMS-200 thermal simulation test machine in a temperature range of 1073-1373 K and strain rate range of 0.01-10 s-1.The results show that the flow stress decreases with increasing deformation temperature or decreasing strain rate.The strain-compensated constitutive model based on the Arrhenius equation for this steel was established using the true stress-strain data obtained from a hot compression test.Furthermore,a new constitutive model based on the Z-parameter was proposed for this steel.The predictive ability of two constitutive models was compared with statistical measures.The results indicate the new constitutive model based on the Z-parameter can more accurately predict the flow stress of an ultralow-carbon microalloyed steel during hot deformation.The dynamic recrystallization(DRX)nucleation mechanism at different deformation temperatures was observed and analyzed by transmission electron microscopy(TEM),and strain-induced grain boundary migration was observed at 1373 K/0.01 s^-1.

Effects of rare earth elements on sulphur and phosphorus impurities in deposited metal

In order to reduce sulphur （ S ） and phosphorus （ P ） impurities in deposited metal, a small amount of rare earth （RE） lanthanum （ La） and yttrium （Y） were added into the coating ofE4303 electrode, a low carbon steel electrode. The microstructures of deposited metal were analyzed with metalloscope, and then the content of S and P was examined by energy dispenive X-ray spectrometer （ EDXS ）, and by wavelength dispersive X-ray fluorescence （XRF） spectrometer for further examination. The results show that the proper addition of La and Y can be beneficial to the desulfurization and dephosphorization of the deposited metal. Certainly, difference in the addition amount of La and Y could lead to various desulfurization and dephosphorization efficiency, in which the former is more obvious than the latter. With the proper amount of La attd Y, there is finer microstructure in deposited metal, and mechanical properties are improved as well. The S content in deposited metal with added La and Y decreases by 44. 44 wt. % , while the P content 6. 67 wt. %, compared with that in deposited metal without La and II.

Removal Rate of Phosphorus by Different Constructed Wetland Substrates

[ Objective] The study aimed to discuss the removal rate of phosphorus by different constructed wetland substrates. [ Methed] Based on static experiments, we analyzed the removal rate and characteristics of phosphorus by different constructed wetland substrates like steel slag, cin- der slag, shale, boiler slag, soil and gravel. [ Result~ The maximum adsorption of phosphorus by various substrates showed as follows, steel slag 〉 cinder slag 〉 shale 〉 boiler slag 〉 soil 〉 gravel. When the initial concentration of phosphorus was 5 mg/L, the removal rate of phosphorus by the steel slag, cinder slag, shale, boiler slag, soil and gravel was 99.76%, 85.8%, 71.2%, 63.0%, 46.8% and 11.7% respectively. It is suggested that shale and boiler slag can be used as the substrate of subsurface-flow constructed wetlands; cinder slag can be chosen as a renewable sub- strate for intensifying phosphorus removal; steel slag could be used at the end of subsurface-flow constructed wetlands for treating TP in outflows. [Concluslon] The research could provide theoretical references for choosing a suitable substrate for constructed wetlands to remove phosphorus in future.

Analysis of thermodynamics and kinetics of titanium between top slag and liquid steel

： Titanium is an impurity element in some special steel grades. The existence of titanium decreases the grain size and lowers the yield strength ,resulting in low quality of these steels with regard to various properties. Thus, the titanium content should be reduced to the minimum. Based on the industrial production of ultra-low carbon A1-Si killed steel, this paper investigated the physical-chemical behaviors of titanium with and without desulfurization during RH refining. The influences of Ti content in hot metal, ladle slag composition, and ladle slag quantity, etc., on the Ti content in refined liquid steel were discussed. The results show that the partition ratio of titanium between ladle slag and liquid steel is inversely proportional to the AI content to the power of 4/3 ,and the empirical formula regressed from practical experience can be expressed as w（TiO2）/WTi=48/w[AI]4/3 Maximum partition ratio of titanium between top slag and liquid steel can be ensured W[Til WIAIIby an optimum slag composition including components of FeOx and A12 03 and an appropriate slag basicity. The contents of FetO and A1203 should be controlled above 6% and below 20% respectively and the slag basicity should be kept within 1.5 to 3.0. Moreover, desulfurization refining in the RH vacuum will decrease the partition ratio of titanium between ladle slag and liquid steel significantly. To keep the Ti content stably below 15 ×10 ^-4% in a 300 ton ladle ,the Ti content in hot metal must be lower than 500 × 10^-4% and the thickness of ladle slag carried over from BOF slag must be less than 50 ram.