Ultrasonic characterization of modified Cr_2O_3 coatings by reflection coefficient spectroscopy

Pores,microcracks and density of plasma sprayed Cr2O3 coatings before and after high-intensity pulsed ion beam(HIPIB) irradiation were investigated using the ultrasonic reflection coefficient spectroscopy(URCS).The URCS was analyzed based on an acoustic transmission model for the multi-layered structure.The longitudinal velocity in the coatings was calculated from the experimental URCS,and the attenuation coefficient expression was deduced by comparing the experimental and numerical fitting amplitude spectral lines.The longitudinal velocity of as-sprayed Cr2O3 coating is 2 002 m/s,and increases to 2 099 and 2 148 m/s after being irradiated by HIPIB with 1 and 5 shots.Correspondingly,the factor A changes from 0.046 to 0.026 and 0.020 and n from 1.702 to 1.658 and 1.649 in the attenuation coefficient expression of α=Af n.It is observed that the surface morphology of Cr2O3 coatings changes from rough and porous to smooth and uniform with the increase of shot number,which accords with the ultrasonic analyses reasonably.The URCS seems to provide a convenient and nondestructive method to characterize surface modification of the plasma sprayed coatings.

Wear monitoring method of water-lubricated polymer thrust bearing based on ultrasonic reflection coefficient amplitude spectrum

The water-lubricated thrust bearings of the marine rim-driven thruster(RDT)are usually composed of polymer composites,which are prone to serious wear under harsh working conditions.Ultrasonic is an excellent non-destructive monitoring technology,but polymer materials are characterized by viscoelasticity,heterogeneity,and large acoustic attenuation,making it challenging to extract ultrasonic echo signals.Therefore,this paper proposes a wear monitoring method based on the amplitude spectrum of the ultrasonic reflection coefficient.The effects of bearing parameters,objective function,and algorithm parameters on the identification results are simulated and analyzed.Taking the correlation coefficient and root mean square error as the matching parameters,the thickness,sound velocity,density,and attenuation factor of the bearing are inversed simultaneously by utilizing the differential evolution algorithm(DEA),and the wear measurement system is constructed.In order to verify the identification accuracy of this method,an accelerated wear test under heavy load was executed on a multi-functional vertical water lubrication test rig with poly-ether-etherketone(PEEK)fixed pad and stainless-steel thrust collar as the object.The thickness of pad was measured using the high-precision spiral micrometer and ultrasonic testing system,respectively.Ultimately,the results demonstrate that the thickness identification error of this method is approximately 1%,and in-situ monitoring ability will be realized in the future,which is of great significance to the life prediction of bearings.

Research on algorithms for ultrasonic reflection mode tomography

In this paper, mathematical analysis shows that the reconstruction of ultrasonic reflection mode tomography using a single transducer acting as both source and receiver far from the object can be obtained by employing filtered-backprojection algorithm which is widely used in X-ray tomography; but when the transducer is near to the object, this algorithm will result in image distortion. On the basis of mathematical analysis, we propose a new algorithm. Computer simulation demonstrates an obvious improvement in the reconstructed images employing this algorithm over the conventional filtered-backprojection method of X-ray tomography.

Interaction of ultrasonic wave with void-containing layer in solid

Using a general mode for sound reflection from multilayered media, we present in this paper the expressions for sound reflection and transmission coefficients on void-containing interface layer in solid and derive the characteristic equation for symmetric and antisymmetric modes of the interface waves along the layer. The method for evaluating the effective elastic moduli of void-containing solid is also introduced. The numerical calculation given in this paper shows the influences of the void volume concentration and layer thickness on the sound reflection coefficients and interface wave velocity, providing a theoretical basis for inverse of the mechanical properties of void-containing layer based on the ultrasonic measurement.

The application of laser reflective tomography in near-field measurements of ultrasonic transducers

With Laser Reflective Tomography（LRT）,the near fields of ultrasonic transducers were measured and analyzed.The principle of LRT measurement of ultrasonic field distribution was introduced and an experimental system was set up.Acoustic pressure of a multiple element piston transducer was measured by using of a laser vibrometer.Its distribution in amplitude and phase was obtained.The acoustic pressure in the same region was measured with a needle hydrophone to validate the LRT method.Furthermore,through reconstruction of acoustic fields,it indicated that LRT method is suitable for predicting the distribution on transducers＇surface and conditions of active elements.

Evaluation of the cement bond quality through filtering the reflected ultrasonic waves

High cement bond quality is required to keep an oil well from hydraulic commu- nication between zones. In the cement bond evaluation, the ultrasonic echo method is widely used for its capability of channeling azimuth detection. Full waveforms reflected from the cased hole are simulated for different bonding conditions by the generalized transfer matrix method. Because of the high acoustic impedance of casing, the amplitudes of the reflected waves from the cement and the formation are small and cannot easily be used to evaluate the cementing condition. The wave that can propagate into the cement and the formation through the casing concentrates closely on the casing resonant frequency. To reduce the amplitude of the reflected wave from the casing inner surface and highlight the part of the reflected wave which carries the cementing quality information, the reflected full wave is filtered according to the casing resonant frequency. There are several wave packets in the filtered waveform. When the amplitude of the second wave packet is low, the cement bonds well with the casing, otherwise poorly. A low amplitude third wave packet is an indication of a good bond of the cement with the formation, otherwise poor. To reveal the sensitivity of the reflection wave amplitudes to the incident angle, reflected full waveform is modeled when an acoustic beam with finite width is incident on the casing. It is shown that the bond evaluation method based on filtered wave packets is valid for incident angle less than 5 degrees.