A new technology characterized by rapidly non-mechanical settlement of unclassified tailings was developed based on a large number of tests, and dynamic settlement and continual slurry preparation without hardening in...A new technology characterized by rapidly non-mechanical settlement of unclassified tailings was developed based on a large number of tests, and dynamic settlement and continual slurry preparation without hardening in vertical sand silo were eventually realized by the addition of an effective flocculating agent (NPA). The results show that the sedimentation velocity of interface between unclassified tailings and water after the addition of NPA increases by 10-20 times, the sedimentation mass fraction of unclassified tailings at the bottom of vertical sand silo is up to 64%, the solid particle content of waste water meets the national standard, and the side influences of NPA can be removed by the addition of fly ash. The industrial test result shows that the system, the addition manner and the equipments are rational, and the vertical sand silo is used efficiently. This developed system is simple with large throughput, and the processing cost is 2.2 yuan(RMB)/m3, only 10%-20% of that by mechanical settlement.展开更多
Efficient thickening of tailings is a prerequisite for the metal mine tailings backfill and surface disposal operation.The effective collision of ultrafine tailings particles in suspension with flocculant molecules is...Efficient thickening of tailings is a prerequisite for the metal mine tailings backfill and surface disposal operation.The effective collision of ultrafine tailings particles in suspension with flocculant molecules is essential for flocs aggregates formation and settling.Unreasonable feeding speed and flocculant adding method will lead to the failure of effective dispersion of flocculant and high particle content in thickener overflow.In this work,the effect of turbulence intensity and flocculant adding method on floc size,strength,and movement characteristics are analysed.Aiming to solve the turbidity increased,a pilot-scale continuous thickening test was carried out.Taking a single particle and multiple flocs of full tailings as the research object,the particle iterative settlement model of flocs was established.The influence of turbulence intensity on collision effect is studied by tracking and simulating particle trajectory.The results show that in the process of single particle settlement,chaos appears in the iterative process owing to particle adhesion which caused by micro action.When the turbulence intensity is 25.99%,the maximum particle size of tailings floc is 6.21 mm and the maximum sedimentation rate is 5.284 cm·s^(−1).The tailings floc presents a multi-scale structure of particle-force chain system when hindered settling,and the interweaving of strong and weak force chains constitutes the topological structure of particles.The results are applied to a thicker in plant,the flocculant addition mode and feed rate are optimized,and the flocs settling speed and overflow clarity are improved.展开更多
In order to accelerate the sedimentation of super-large-scale argillized ultrafine tailings with bad features such as low settling velocity, muddy overflow water, and large flocculant dosage, a fly-ash-based magnetic ...In order to accelerate the sedimentation of super-large-scale argillized ultrafine tailings with bad features such as low settling velocity, muddy overflow water, and large flocculant dosage, a fly-ash-based magnetic coagulant （FAMC） was used in a dynamic experimental device. To obtain the best possible combination of the impact factors （magnetic intensity, FAMC dosage, flocculant dosage, and feed speed） for minimum overflow turbidity, a response surface methodology test coupled with a four-factor five-level central composite design was conducted. The synergy mechanism of FAMC and flocculant was analyzed based on the potential measurement and scanning electron microscopy. The results show that the flocculant dosage, overflow turbidity, and solid content can be reduced by 50%, 90%, and 80%, while the handling capacity per unit and efficiency of backfill and dry stacking can be promoted by 20%, 17%, and 13%, respectively, with a magnetic intensity of 0.3 T, FAMC dosage of 200 mL/t, flocculant dosage of 30 g/t, and feed speed of 0.6 t/（m^2·h）. Therefore, synergy of FAMC and flocculant has obvious efficiency in saving energy and protecting the environment by allowing 70×10^6 t/a of argillized ultrafine tailings slurry to be disposed safely and efficiently with a cost saving of more than 53×106 Yuan/a, which gives it great promise for use in domestic and foreign mines.展开更多
The composition of tailings particles in mines plays a key role in the flocculation settlement of slurries.To study the influence of coarse particle tailings(CPTs)on the flocculation settlement of tailings slurries(TS...The composition of tailings particles in mines plays a key role in the flocculation settlement of slurries.To study the influence of coarse particle tailings(CPTs)on the flocculation settlement of tailings slurries(TSs),static flocculent settling tests,scanning electron microscopy observations,and laser particle size analyses were conducted using the tailings obtained from a copper mine.The results demonstrate that(i)in the accelerated and free settling process,CPTs did not directly settle at the bottom of graduated cylinders;instead,they were netted by the flocculent structures(FSs)and settled together more quickly.The CPTs accelerate the rapid settlement of TSs;the acceleration effect is more obvious when the CPTs content is greater than 50 wt%.(ii)The most appropriate flocculant unit consumption(FUC)is 20 g·t-1,and no substantial increase is observed in the flocculant settling velocity with an increase in the flocculant because the effective FSs did not substantially change and thus did not lead to a notable increase in the settling velocity of the solid–liquid interface(SLI).(iii)In the effective settling space of the thickening facility,free water quickly flowed from the pores of FSs,which is reflected in the period from 0 to 1 min.展开更多
为降低全尾砂絮凝沉降成本,提高絮凝沉降效果,将磁化水引入某矿全尾砂絮凝沉降试验中,探讨磁化水在全尾砂絮凝沉降过程中的促凝作用;研究不同磁化条件下,全尾砂絮凝沉降速度和底流极限质量分数的变化规律。研究结果表明：在磁化水-全尾...为降低全尾砂絮凝沉降成本,提高絮凝沉降效果,将磁化水引入某矿全尾砂絮凝沉降试验中,探讨磁化水在全尾砂絮凝沉降过程中的促凝作用;研究不同磁化条件下,全尾砂絮凝沉降速度和底流极限质量分数的变化规律。研究结果表明：在磁化水-全尾砂絮凝沉降过程中,絮凝剂单耗饱和点（沉降速度最大时）与普通水的单耗饱和点相比降低1/3,沉降速度提高1.4～2.1倍,底流质量分数最大增幅达3.2%;当磁感应强度B为150～200 m T,磁化时间t为20～25 min,水循环流速v为2.0～2.5 m/s时,沉降效果最理想;在适合的磁化条件下,磁化水在降低絮凝剂单耗、提高絮凝沉降速度和底流质量分数方面具有明显的优越性。展开更多
基金Project(2006BAB02A03) supported by National Key Technology Research and Development ProgramProject(2006BA02B05) supported by Key Programs for Science and Technology Development of China during the 11th Five Year
文摘A new technology characterized by rapidly non-mechanical settlement of unclassified tailings was developed based on a large number of tests, and dynamic settlement and continual slurry preparation without hardening in vertical sand silo were eventually realized by the addition of an effective flocculating agent (NPA). The results show that the sedimentation velocity of interface between unclassified tailings and water after the addition of NPA increases by 10-20 times, the sedimentation mass fraction of unclassified tailings at the bottom of vertical sand silo is up to 64%, the solid particle content of waste water meets the national standard, and the side influences of NPA can be removed by the addition of fly ash. The industrial test result shows that the system, the addition manner and the equipments are rational, and the vertical sand silo is used efficiently. This developed system is simple with large throughput, and the processing cost is 2.2 yuan(RMB)/m3, only 10%-20% of that by mechanical settlement.
基金funded by the National Natural Science Foundation of China (No. 51834001)
文摘Efficient thickening of tailings is a prerequisite for the metal mine tailings backfill and surface disposal operation.The effective collision of ultrafine tailings particles in suspension with flocculant molecules is essential for flocs aggregates formation and settling.Unreasonable feeding speed and flocculant adding method will lead to the failure of effective dispersion of flocculant and high particle content in thickener overflow.In this work,the effect of turbulence intensity and flocculant adding method on floc size,strength,and movement characteristics are analysed.Aiming to solve the turbidity increased,a pilot-scale continuous thickening test was carried out.Taking a single particle and multiple flocs of full tailings as the research object,the particle iterative settlement model of flocs was established.The influence of turbulence intensity on collision effect is studied by tracking and simulating particle trajectory.The results show that in the process of single particle settlement,chaos appears in the iterative process owing to particle adhesion which caused by micro action.When the turbulence intensity is 25.99%,the maximum particle size of tailings floc is 6.21 mm and the maximum sedimentation rate is 5.284 cm·s^(−1).The tailings floc presents a multi-scale structure of particle-force chain system when hindered settling,and the interweaving of strong and weak force chains constitutes the topological structure of particles.The results are applied to a thicker in plant,the flocculant addition mode and feed rate are optimized,and the flocs settling speed and overflow clarity are improved.
基金Project(2012BAC09B02)supported by the 12th-Five Years Key Programs for Science and Technology Development of ChinaProject(2015zzts078)supported by the Fundamental Research Funds for the Central Universities of Central South University,ChinaProject(2015CX005)supported by Innovation Driven Plan of Central South University,China
文摘In order to accelerate the sedimentation of super-large-scale argillized ultrafine tailings with bad features such as low settling velocity, muddy overflow water, and large flocculant dosage, a fly-ash-based magnetic coagulant （FAMC） was used in a dynamic experimental device. To obtain the best possible combination of the impact factors （magnetic intensity, FAMC dosage, flocculant dosage, and feed speed） for minimum overflow turbidity, a response surface methodology test coupled with a four-factor five-level central composite design was conducted. The synergy mechanism of FAMC and flocculant was analyzed based on the potential measurement and scanning electron microscopy. The results show that the flocculant dosage, overflow turbidity, and solid content can be reduced by 50%, 90%, and 80%, while the handling capacity per unit and efficiency of backfill and dry stacking can be promoted by 20%, 17%, and 13%, respectively, with a magnetic intensity of 0.3 T, FAMC dosage of 200 mL/t, flocculant dosage of 30 g/t, and feed speed of 0.6 t/（m^2·h）. Therefore, synergy of FAMC and flocculant has obvious efficiency in saving energy and protecting the environment by allowing 70×10^6 t/a of argillized ultrafine tailings slurry to be disposed safely and efficiently with a cost saving of more than 53×106 Yuan/a, which gives it great promise for use in domestic and foreign mines.
基金financially supported by the National Key R&D Program of China(No.2017YFC0804601)the National Natural Science Foundation of China(Nos.51804134and 51804135)+2 种基金the Natural Science Foundation of Jiangxi Province(No.20181BAB216013)the Program of Qingjiang Excellent Young Talents,Jiangxi University of Science and Technologythe Doctoral Startup Fund of Jiangxi University of Science and Technology(No.jxxjbs17011)。
文摘The composition of tailings particles in mines plays a key role in the flocculation settlement of slurries.To study the influence of coarse particle tailings(CPTs)on the flocculation settlement of tailings slurries(TSs),static flocculent settling tests,scanning electron microscopy observations,and laser particle size analyses were conducted using the tailings obtained from a copper mine.The results demonstrate that(i)in the accelerated and free settling process,CPTs did not directly settle at the bottom of graduated cylinders;instead,they were netted by the flocculent structures(FSs)and settled together more quickly.The CPTs accelerate the rapid settlement of TSs;the acceleration effect is more obvious when the CPTs content is greater than 50 wt%.(ii)The most appropriate flocculant unit consumption(FUC)is 20 g·t-1,and no substantial increase is observed in the flocculant settling velocity with an increase in the flocculant because the effective FSs did not substantially change and thus did not lead to a notable increase in the settling velocity of the solid–liquid interface(SLI).(iii)In the effective settling space of the thickening facility,free water quickly flowed from the pores of FSs,which is reflected in the period from 0 to 1 min.
文摘为降低全尾砂絮凝沉降成本,提高絮凝沉降效果,将磁化水引入某矿全尾砂絮凝沉降试验中,探讨磁化水在全尾砂絮凝沉降过程中的促凝作用;研究不同磁化条件下,全尾砂絮凝沉降速度和底流极限质量分数的变化规律。研究结果表明：在磁化水-全尾砂絮凝沉降过程中,絮凝剂单耗饱和点（沉降速度最大时）与普通水的单耗饱和点相比降低1/3,沉降速度提高1.4～2.1倍,底流质量分数最大增幅达3.2%;当磁感应强度B为150～200 m T,磁化时间t为20～25 min,水循环流速v为2.0～2.5 m/s时,沉降效果最理想;在适合的磁化条件下,磁化水在降低絮凝剂单耗、提高絮凝沉降速度和底流质量分数方面具有明显的优越性。
