Using a non-vacuum electron beam, a two-step process chain for plate materials is a feasible possibility. Cutting and welding can be performed in subsequent steps on the same machine for a highly productive process ch...Using a non-vacuum electron beam, a two-step process chain for plate materials is a feasible possibility. Cutting and welding can be performed in subsequent steps on the same machine for a highly productive process chain. The electron beam is a tool with high energy conversion efficiency, which is largely independent of the type of metal. Its high power density qualifies the non-vacuum electron beam as an outstanding energy source for the well-known NVEB welding as well as for high-speed cutting. Welding is possible with or without filler wire or shielding gas, depending on the application. The NVEB-cutting process employs a co-moving cutting head with a sliding seal for extremely high cutting speeds producing high quality edges. Due to direct removal of fumes and dust, NVEBC with local suction is an exceptionally clean and fast process. The NVEB welding process is possible directly after cutting, without further edge preparation. The potential directions of development of non-vacuum electron beam technologies are discussed. An exemplary two-step process chain using high-strength steel is presented to highlight possible application in industries such as general steel construction, automotive, shipbuilding, railway vehicle or crane construction. An analysis of the mechanical properties of the resulting weld seam is presented.展开更多
The residual stresses distribution of 7075 aluminum alloy in vacuum electron beam welding joint was numerically simulated using nonlinear finite element method. The result shows that the longitudinal residual stress i...The residual stresses distribution of 7075 aluminum alloy in vacuum electron beam welding joint was numerically simulated using nonlinear finite element method. The result shows that the longitudinal residual stress is tension stress along weld center and the stress peak value appears in the middle of the welded seam; the transversal residual stress is compression stress ; the residual stress in thickness direction is very small.展开更多
Some parts with capillary to plate joint have important application in aerocrafi. Vacuum electron beam brazing （VEBB） technology is used to realize this jointing with capillaries. Firstly 3D finite element analysis ...Some parts with capillary to plate joint have important application in aerocrafi. Vacuum electron beam brazing （VEBB） technology is used to realize this jointing with capillaries. Firstly 3D finite element analysis model is built in this paper according to this special structure. And then ANSYS finite element analysis software is used to analyze brazing temperature field at different brazing parameters. The calculation results show that the temperature field of simulation has good agreement with that measured by experiment, which proves dependence of the model built in this paper. And also reference parameters could be provided for real brazing process through calculation in this model. Brazed joint of capiUary to plate with good performance is achieved using VEBB technology. The achievement of the study will be applied in aerocrafi in the future.展开更多
This paper investigates the properties of the ultrashort pulsed beam aimed to the capture-and-acceleration-scenario （CAS） vacuum electron acceleration. The result shows that the spatiotemporal distribution of the ph...This paper investigates the properties of the ultrashort pulsed beam aimed to the capture-and-acceleration-scenario （CAS） vacuum electron acceleration. The result shows that the spatiotemporal distribution of the phase velocity, the longitudinal component of the electric field and the acceleration quality factor are qualitatively similar to that of the continuous-wave Gaussian beam, and are slightly influenced by the spatiotemporal coupling of the ultrashort pulsed beam. When the pulse is compressed to an ultrashort one in which the pulse duration TFWHM 〈 5T0, the variation of the maximum net energy gain due to the carrier-envelope phase is a crucial disadvantage in the CAS acceleration process.展开更多
A new modified Faradey Cup was used for measuring electron energydescriptions of the soft vacuum electron beam.In order to determine the accuracy ofthe new Faraday Cup, a special apparatus was used.The experimental re...A new modified Faradey Cup was used for measuring electron energydescriptions of the soft vacuum electron beam.In order to determine the accuracy ofthe new Faraday Cup, a special apparatus was used.The experimental results are re-ported.展开更多
In this report, an introduction to the structure of Shanghai EBIT, a brief description of the status ofShanghai EBIT project, and a short discussion of the first results of Shanghai EBIT are presented.
Vapor deposited coatings onto strip steel are a promising alternative as functional layers for corrosion protection or high abrasion resistance.Conventional coating systems have some limits regarding environmental com...Vapor deposited coatings onto strip steel are a promising alternative as functional layers for corrosion protection or high abrasion resistance.Conventional coating systems have some limits regarding environmental compatibility,the range of coating materials and application properties. Physical vapor deposition(PVD) is an environment-friendly technology and enables nearly unlimited material and process variety.Electron beam high-rate evaporation with deposition rates up to some micrometers per second is the most productive PVD technology for low cost coating.The combination of evaporation with powerful plasma is an efficient way to improve the layer properties.The developed plasma sources can be used for special plasma enhanced chemical vapor deposition(PECVD) processes too. The paper gives an overview about the latest developments in these technologies.Furthermore,the paper explains some examples of new layer stacks onto steel strips.While enhanced corrosion protection can be obtained by magnesium,aluminium or copper containing coatings other functional surface properties come more and more in the focus of interest.For instance,decorative gold colored layers,transparent scratch resistant layers,hard coatings and photo catalytic layers were deposited on running steel strips.Functional layers and layer systems for energy saving and sun energy absorption by solar thermal effects and photo voltaics are under development.The coatings are prepared under the conditions of very high deposition rates using our in-line vacuum coater for metallic strips and sheets with the name MAXI.The influence of the process and plasma parameters on the layer properties were investigated and will be demonstrated for some applications.展开更多
文摘Using a non-vacuum electron beam, a two-step process chain for plate materials is a feasible possibility. Cutting and welding can be performed in subsequent steps on the same machine for a highly productive process chain. The electron beam is a tool with high energy conversion efficiency, which is largely independent of the type of metal. Its high power density qualifies the non-vacuum electron beam as an outstanding energy source for the well-known NVEB welding as well as for high-speed cutting. Welding is possible with or without filler wire or shielding gas, depending on the application. The NVEB-cutting process employs a co-moving cutting head with a sliding seal for extremely high cutting speeds producing high quality edges. Due to direct removal of fumes and dust, NVEBC with local suction is an exceptionally clean and fast process. The NVEB welding process is possible directly after cutting, without further edge preparation. The potential directions of development of non-vacuum electron beam technologies are discussed. An exemplary two-step process chain using high-strength steel is presented to highlight possible application in industries such as general steel construction, automotive, shipbuilding, railway vehicle or crane construction. An analysis of the mechanical properties of the resulting weld seam is presented.
基金The project is supported by the Found of Key Fields Project of Inner Mongolia Education Department (No ZL02021)
文摘The residual stresses distribution of 7075 aluminum alloy in vacuum electron beam welding joint was numerically simulated using nonlinear finite element method. The result shows that the longitudinal residual stress is tension stress along weld center and the stress peak value appears in the middle of the welded seam; the transversal residual stress is compression stress ; the residual stress in thickness direction is very small.
文摘Some parts with capillary to plate joint have important application in aerocrafi. Vacuum electron beam brazing （VEBB） technology is used to realize this jointing with capillaries. Firstly 3D finite element analysis model is built in this paper according to this special structure. And then ANSYS finite element analysis software is used to analyze brazing temperature field at different brazing parameters. The calculation results show that the temperature field of simulation has good agreement with that measured by experiment, which proves dependence of the model built in this paper. And also reference parameters could be provided for real brazing process through calculation in this model. Brazed joint of capiUary to plate with good performance is achieved using VEBB technology. The achievement of the study will be applied in aerocrafi in the future.
基金Project supported by the Natural Science Foundation of China （Grant Nos 60538010, 10335030 and 10376009）, the Science and Technology Commission of Shanghai, China （Grant Nos 05JC14005 and 05SG02）, and the Graduate Science and Technology Innovation Foundation of Fudan University, China.
文摘This paper investigates the properties of the ultrashort pulsed beam aimed to the capture-and-acceleration-scenario （CAS） vacuum electron acceleration. The result shows that the spatiotemporal distribution of the phase velocity, the longitudinal component of the electric field and the acceleration quality factor are qualitatively similar to that of the continuous-wave Gaussian beam, and are slightly influenced by the spatiotemporal coupling of the ultrashort pulsed beam. When the pulse is compressed to an ultrashort one in which the pulse duration TFWHM 〈 5T0, the variation of the maximum net energy gain due to the carrier-envelope phase is a crucial disadvantage in the CAS acceleration process.
文摘A new modified Faradey Cup was used for measuring electron energydescriptions of the soft vacuum electron beam.In order to determine the accuracy ofthe new Faraday Cup, a special apparatus was used.The experimental results are re-ported.
文摘In this report, an introduction to the structure of Shanghai EBIT, a brief description of the status ofShanghai EBIT project, and a short discussion of the first results of Shanghai EBIT are presented.
文摘Vapor deposited coatings onto strip steel are a promising alternative as functional layers for corrosion protection or high abrasion resistance.Conventional coating systems have some limits regarding environmental compatibility,the range of coating materials and application properties. Physical vapor deposition(PVD) is an environment-friendly technology and enables nearly unlimited material and process variety.Electron beam high-rate evaporation with deposition rates up to some micrometers per second is the most productive PVD technology for low cost coating.The combination of evaporation with powerful plasma is an efficient way to improve the layer properties.The developed plasma sources can be used for special plasma enhanced chemical vapor deposition(PECVD) processes too. The paper gives an overview about the latest developments in these technologies.Furthermore,the paper explains some examples of new layer stacks onto steel strips.While enhanced corrosion protection can be obtained by magnesium,aluminium or copper containing coatings other functional surface properties come more and more in the focus of interest.For instance,decorative gold colored layers,transparent scratch resistant layers,hard coatings and photo catalytic layers were deposited on running steel strips.Functional layers and layer systems for energy saving and sun energy absorption by solar thermal effects and photo voltaics are under development.The coatings are prepared under the conditions of very high deposition rates using our in-line vacuum coater for metallic strips and sheets with the name MAXI.The influence of the process and plasma parameters on the layer properties were investigated and will be demonstrated for some applications.
