Theoretical coupling longitudinal-transverse model and experimental verification of transverse vibration of rope for multi-rope friction hoisting system

Using the mass of time-varying length balance rope focused on the hoisting conveyance, the coupling longi- tudinal-transverse model of mine friction hoist was established by using of the Hamilton＇s principle. The modified Galerkin＇s method was used to discretize partial differential Eqs. The mine hoisting system was used to the example to analysis the relation between the load, velocity and transverse vibration of rope. The in situ tests were illustrated to evaluate the proposed mathematical model. The results showed that the modeling method can well represent the transverse vibration of rope.

Study on the instability of airflow in mine hoisting-shaf

In order to discover the airflow pattern in mine shaft which outfitted with hoist equipment （HE）, this paper set up the physical model and anatomized the piston-wind caused by hoist equipment, and researched the flow field and velocity field around the hoist equipment during its moving process, and analyzed the airflow around single and couple hoist equipment as well as decisive range of piston effect and additional effect of hoist equipment to ventilation system. Research conclusion indicate that during hoist equipment movement, airflow pattern changes repeatedly because of the influence of pis-ton effect from hoist equipment, and the study of airflow stability in shaft is the foundation for the stability of ventilation in mine.

Research on Energy Efficiency Characteristics of Mining Shovel Hoisting and Slewing System Driven by Hydraulic-Electric Hybrid System

Mining shovel is a crucial piece of equipment for high-efficiency production in open-pit mining and stands as one of the largest energy consumption sources in mining.However,substantial energy waste occurs during the descent of the hoisting system or the deceleration of the slewing platform.To reduce the energy loss,an innovative hydrau-lic-electric hybrid drive system is proposed,in which a hydraulic pump/motor connected with an accumulator is added to assist the electric motor to drive the hoisting system or slewing platform,recycling kinetic and potential energy.The utilization of the kinetic and potential energy reduces the energy loss and installed power of the min-ing shovel.Meanwhile,the reliability of the mining shovel pure electric drive system also can be increased.In this paper,the hydraulic-electric hybrid driving principle is introduced,a small-scale testbed is set up to verify the feasibil-ity of the system,and a co-simulation model of the proposed system is established to clarify the system operation and energy characteristics.The test and simulation results show that,by adopting the proposed system,compared with the traditional purely electric driving system,the peak power and energy consumption of the hoisting electric motor are reduced by 36.7%and 29.7%,respectively.Similarly,the slewing electric motor experiences a significant decrease in peak power by 86.9%and a reduction in energy consumption by 59.4%.The proposed system expands the application area of the hydraulic electric hybrid drive system and provides a reference for its application in over-sized and super heavy equipment.

Research on temperature rise of hoisting machine disk brake

A mathematical model and finite element model for analysis of temperature rise of the hoisting machine brake sys- tem was constructed, limit conditions were defined, and the law of temperature rise of brake shoes during emergent brake course was analyzed and calculated by using finite element software. By analyzing the calculation results, the law of tempera- ture change of surface of brake disk and shoes during the braking process was found. The law of brake shoes surface tempera- ture distribution and the law of temperature change along with thickness of brake shoes at brake time 0.5 s, 1.0 s and 1.5 s was analyzed. A hoisting machine emergent braking test was carried out. Finally, the author concluded that velocity rebound in the process of hoisting machine emergent brake is due to decreased friction coefficient caused by the temperature rise of the brake shoes surface.

Study of Movement Reliability for Hoisting Jack under a Rocket Launcher Vehicle

The transmission mechanism of a jack is required to support the combat vehicle reliably within a very short time. So reliability research is very important because the mechanism completes motions required under the conditions within limited time. If the transmission mechanism of the jack supports the rocket launcher steadily, it needs to go through several stages as follows ： unlocking, starting, operating, braking, stopping, fixing position and locking. The transmission mechanism of the jack is a complicated and single degree of freedom mechanical system; it can be considered an imaginary mechanical model that has an equivalent moment of inertia and equivalent torque. According to the characteristics of each supporting stages, dynamics equations of the mechanism are established. At the stages of starting and operating, a driving moment and resistance moment are dealt with for a Normal distribution. The design principles for movement reliability of completing action are established and the design principles for time reliability of completing action within a limited time are established. Finally, movement reliability of the transmission mechanism of the jack is 0. 9 852, according to our calculation. Reliability of time to complete action is 0. 9 943.

Water hammer in coarse grained solid liquid flows in hydraulic hoisting for ocean mining

The particles of polymetallic nodules in hydraulic hoisting flows that are used for mining in deep sea are rather coarse, therefore their flow velocity is smaller than that of the surrounding water. The characteristics of solid liquid flows such as their density, concentration, elastic modulus and resistance were discussed. The wave propagation speed and the continuity and momentum equations of water hammer in coarse grained solid liquid flows were theoretically derived, and a water hammer model for such flows was developed.

利用模拟退火技术求解多Hoist调度问题(英文)

多 Hoist调度在许多制造过程的设计与控制中是一个关键问题 .当 Hoist数与工作台数很大时 ,求解调度问题非常困难 .建立了多 Hoist调度问题的数学模型 ,并利用模拟退火算法提出了一种启发式求解方法 .随机模拟的大量算例表明 ,该启发式方法十分有效 。

Fault diagnosis of a mine hoist using PCA and SVM techniques

A new method based on principal component analysis (PCA) and support vector machines (SVMs) is proposed for fault diagnosis of mine hoists. PCA is used to extract the principal features associated with the gearbox. Then, with the irrelevant gearbox variables removed, the remaining gearbox, the hydraulic system and the wire rope parameters were used as input to a multi-class SVM. The SVM is first trained by using the one class-based multi-class optimization algorithm and it is then applied to fault identification. Comparison of various methods showed the PCA-SVM method successfully removed redundancy to solve the dimensionality curse. These results show that the algorithm using the RBF kernel function for the SVM had the best classification properties.

Frictional heat analysis of mine hoist and numerical simulation on temperature field of gasket

The frictional performance of gaskets is greatly affected by frictional heat in operational mine hoists. Based on frictional mechanism and heat transfer theory, the mathematical model of the temperature field of the PVC gasket in an operational mine hoist was investigated, a numerical simulation using ANSYS is presented and the distribution of the temperature and heat flux were studied under basic assumptions. The results show that the temperature gradually decreases as the radius of the model increases and the isotherms are arcs of concentric semi-circle. The heat flux is of bilateral symmetry in the model and decreases radially. The theoretical values correspond with the measured values for a short time (τ≤ 100 s) when the steel wire rope slides.

Hoist technology of a new agile naval gun shell-feeding system

Shell-feeding velocity is an important factor affecting naval gun shooting capacity. An agile shell-feeding system was designed to ensure quick implementation of the shell-feeding task. Based on composition of the agile shell-feeding system, hoist technology was studied. Working principles were discussed and the hydraulic pressure system of the hoist was constructed. The hydraulic pressure cylinder and the accumulator were analyzed and calculated. Finally, PRO/E and ADAMS were used to simulate the hoist and its hydraulic system. It was found that this type of virtual prototype provides a good method to actualize a physical prototype.

Inhibition characteristics of circulating current in parallel inverter driving system of mine hoist

This research investigated the outputting circulation current inhibition characteristic which are controlled by the instantaneous feedback voltage in inverter parallel driving of the mine hoist. We established a transfer function of the parallel inverters controlled by the close-loop adjustment of instantaneous voltage feedback. The influence of the parameters of the close-loop feedback circuit to the inhibition effects to the outputting circulation current is observed. After analyzing the circulating current inhibition characteristics, the proportion integration （PI） controller is introduced into the close-loop adjustment by instantaneous voltage feedback. The characteristics equation is gained to determine the PI parameters by drawing the Bode plots. The inhibition effects of the proposed controller are examined by the established simulation model of parallel inverter system. The harmonic distortion rate at the outputting voltage frequency value of 4, 10, 20, 41 and 50 Hz, are all lower than 2.32 % by the instantaneous outputting voltage feedback.

求解多Hoist循环调度问题的帝国主义竞争算法

自动化的电镀生产线通常设计有多台受计算机控制的Hoist(物料搬运设备),以便生产大批具有柔性制造特征的产品。基于搬运作业的最小时间间隔法,构建了多Hoist循环调度问题的混合整数线性规划模型,并首次使用基于群智能的元启发式算法(帝国主义竞争算法)求解该问题。借鉴遗传算法的进化机制,分别对搬运作业的优先关系序列、Hoist的分配序列进行不同的交叉、变异操作以实现帝国主义竞争算法的同化过程。针对种群进化过程中产生的大量不可行解,提出基于Hoist分配的不可行解修复策略以修复搬运作业优先关系。最后,基于标杆案例和随机案例,分别与专业优化软件CPLEX以及遗传算法进行对比,测试结果验证了所提出的方法的有效性。

Theoretical analysis of thermoviscoelastic contact between friction lining and wire rope in mine friction hoists

Serious accidents of mine hoists caused by high-speed sliding between friction lining and wire rope are often seen in coal mines.In order to solve this problem,we analyzed the contact characteristics between friction lining and wire rope.Then we carried out a dynamic mechanical analysis(DMA) to explain the change in mechanical properties of the friction lining as function of temperature and load frequency and found that temperature has a stronger effect on the mechanical properties than the frequency.We used multiple regression analysis to obtain the thermoviscoelastic constitutive relations of the friction lining.As well we derived the analytic solution for the thermoviscoelastic contact radius and pressure by combining the theory of viscoelastic contact mechanics with thermoviscoelastic constitutive relations.

Mine-Hoist Active Fault Tolerant Control System and Strategy

Based on fault diagnosis and fault tolerant technologies, the mine-hoist active fault-tolerant control system (MAFCS) is presented with corresponding strategies,, which includes the fault diagnosis module (FDM), the dynamic library (DL) and the fault-tolerant control module (FCM). When a fault is judged from some sensor by FDM, FCM reconfigure the state of MAFCS by calling the parameters from all sub libraries in DL, in order to ensure the reliabil- ity and safety of mine hoist. The simulating result shows that, MAFCS is of certain intelligence, which can adopt the corresponding control strategies according to different fault modes, even when there are quite difference between the real data and the prior fault modes.

Characteristics of Hoist Structure in X-Y Precision Worktable of Electron-Beam Lithography Machine

3D solid mechanical model of the hoist structure is built up using ANSYS, a famous software of finite element analysis(FEA) on Apollo workstation. With the model, the static and dynamic characteristics of the hoist structure are calculated, in the meantime, they are respectively tested using the laser speck method and the hammerhitting method. The caclulated data are almost in conformity with the experimental results, which states clearly that the static and dynamic characteristics of the hoist stucture can meet the requirements of the submicron positionong precision and high efficiency of the worktable in the electronbeam lithography machine(EBLM).

Fatigue Life Analysis of the Hoist Bracket for Rescue Helicopters

Helicopter rescue has become an important way of life and property relief in modern society.The structure and parameters of the helicopter hoist bracket influence the convenience,safety and reliability of the rescue operation for the lifeguard and hoistman.Based on fatigue analysis theory and ANSYS workbench software,the fatigue life analysis of the hoist bracket is carried out.First,the structure of the hoist bracket is modeled according to the body standard of the hoistman and lifeguard.Then an approach is presented to obtain the S-N curve of the hoist bracket by modifying the S-N curve of the bracket material based on Goodman curve while considering the influences of the shape,size,surface state,loading conditions and the average stress.Further,based on the ANSYS workbench analysis,the life and safety nephogram of the bracket under the fluctuating cyclic load can be obtained.Finally,the designed bracket is analyzed with the proposed method.The cycles number of the bracket is greater than 107 under the extreme conditions of the pulsating cyclic load,which may be considered as the unlimited life and meets the requirement of the fatigue strength.

Evolution-Based Uncertainty Analysis for Incline Hoist

The effect of uncertainty and its evolution with time on the incline hoist reliability are investigated in this paper.The performance of incline hoist is changed over time and gradually degraded.The degradation will influence the safe usage and reliability of incline hoist.Degradation process can be described by stochastic process.The degradation process of incline hoist is modeled in geometric Brownian motions(GBM),and the drift rate and diffusion rate of this process can reflect the failure extent and fluctuation of the system.Evolution-based uncertainty analysis(EBUA)method is proposed to describe the dynamic reliability of the incline hoist,and the system of incline hoist can be designed with the specified reliability value at the given time.

面向产品投产比例的多Hoist调度研究

在电镀生产线上,多种不同类型的工件往往按照一定的比例关系组织生产,以应对多样化的订单需求,缩短订单交付周期,而为了克服由运输设备造成的生产瓶颈,加工设备之间的工件转运作业多采用数个自动化的Hoist(行车)来完成。针对面向产品投产比例的多Hoist调度问题,采用启发式策略实现多个不同类型工件在并行工作站上的分配,同时考虑工件加工时间窗口约束、工作站的使用能力约束以及Hoist无碰撞约束,构建了解决此类问题的混合整数规划模型。最后,以某印刷电路板制造企业的全板电镀生产实例验证了所建数学模型的实际应用价值。