Optimization of Vibration and Noise Performance of Permanent Magnet Synchronous Motor for Electric Vehicles

In the design of the motor used for electric vehicles(EVS),vibration and noise problems are often ignored,which reduce the reliability and service life of the motor.In this paper,an interior permanent magnet synchronous motor(IPMSM)with high power density is taken as an example,and its electromagnetic vibration and noise problem is investigated and optimized.Firstly,the factors that generate the electromagnetic force harmonic of IPMSM are analyzed by theoretical derivation.Furthermore,the mode and electromagnetic harmonic distribution of the motor are calculated and analyzed by establishing the electromagnetic-structure-sound coupling simulation model.Then,by combining finite element method(FEM)with modern optimization algorithm,an electromagnetic vibration and noise performance optimization method is proposed in the electromagnetic design stage of the motor.Finally,an IPMSM is optimized by this method for electromagnetic vibration and noise performance.The results of comparison between before and after optimization prove the feasibility of the method.

Effect of integral squeeze film damper on vibration and noise of spur gear with center-distance error

When the actual installation center distance between a pair of spur gears is greater than the theoretical center distance,backlash increases,leading to increased vibration and noise.The structural parameters of an integral squeeze film damper(ISFD)were designed with the stiffness of rigid support as reference to investigate the effect of an ISFD on the dynamic characteristics of a spur gear transmission system with center-distance installation error.A spur gear test bench with center distance-error was built to investigate the vibration and noise reduction characteristics of ISFD.The experimental results indicate that,compared with a rigid support,the ISFD can reduce vibration by approximately 40%and noise by approximately 5 d B.ISFD can effectively absorb the impact energy caused by an increase of in backlash,which is conducive to the stable operation of the spur gear transmission system.

A new mechanism for friction-induced vibration and noise

For years,friction-induced vibration and noise(FIVN)has puzzled many researchers in academia and industry.Several mechanisms have been proposed for explaining its occurrence and quantifying its frequencies,notably for automotive brake squeal,clutch squeal,and even rail corrugation.However,due to the complex and complicated nature of FIVN,there is not yet one fundamental mechanism that can explain all phenomena of FIVN.Based on experimental results obtained on a simple test structure and corresponding numerical validation using both complex eigenvalue analysis(CEA)and transient dynamic analysis(TDA),this study attempts to propose a new fundamental mechanism for FIVN,which is the repeated cycles of partial detachment and then reattachment of the contact surfaces.Since friction is ubiquitous and FIVN is very common,the insight into FIVN reported in this paper is highly significant and will help establish effective means to control FIVN in engineering and daily life.

Vibration and Noise Optimization of New Asymmetric Modular PMaSynRM

An optimized structure to weaken the vibration and noise of a new asymmetric permanent magnet-assisted synchronous reluctance motor(PMaSynRM)is proposed.The new asymmetric PMaSynRM has the advantages of a low torque ripple and high fault tolerance.However,the asymmetric structure generates an unbalanced magnetic force(UMF),which results in vibration and noise problems.In this study,the vibration and noise of the motor are analyzed and optimized.First,the radial pressure is analyzed,and an optimized structure is proposed.The electromagnetic performance of the motor before and after optimization is analyzed using the finite element method.Second,a three-dimensional model is established,and modal analysis is conducted considering the orthotropy of the stator and effective windings.Finally,the vibration and noise are simulated and analyzed,and the validity of the analysis results is verified experimentally.The analysis results indicate that the optimized motor realizes a reduction in the motor vibration and noise.

Prediction and Reduction of StructureBorne Noise in Vehicle

The structure and the acoustic medium of a passenger vehicle are modeled using the finite element method(FEM), and the interior noise is studied the help of the modal synthesis method (MSM). Sound pressure level (Lp) of the noise is calculated in several conditions of the models, and has good agreements with its test results. The MSM am be consequently used for predicting the vehicle interior noise in dssign stage so that the structure may be optimized for the Purpose of the most reduction of noise.

A Method for Reducing Noise Radiated from Structures with Vibration Absorbers by Using an Accelerated Neural Network

A method for reducing noise radiated from structures by vibration absorbers is presented. Since usual design method for the absorbers is invalid for noise reduction, the peaks of noise power in the frequency domain as cost functions are applied. Hence, the equations for obtaining optimal parameters of the absorbers become nonlinear expressions. To have the parameters, an accelerated neural network procedure has been presented. Numerical calculations have been carried out for a plate type cantilever beam with a large width, and experimental tests have been also performed for the same beam. It is clarified that the present method is valid for reducing noise radiated from structures. As for the usual design method for the absorbers, model analysis has been given, so the number of absorbers should be the same as that of the considered modes. While the nonlinear problem can be dealt with by the present method, there is no restriction on the number of absorbers or the model number.

Optimization Design of Vibration Characteristics of Ship Composite Brace with Rigid Vibration Isolation Mass

In considering the theory of structural dynamic optimization design, a design method of the structural style of ship composite brace with rigid vibration isolation mass was studied. Two kinds of structural dynamic optimization formulations minimizing the vibration acceleration of the non-pressure hull on the restraining condition of the gross weight of the ship cabin were established: 1) dynamic optimization of the sectional dimensions of the rigid vibration isolation mass in the composite brace; 2) dynamic optimization of the arranging position of the rigid vibration isolation mass. Through the optimization results, sectional dimensions and the arranging position of the rigid vibration isolation mass with better performance in reducing vibration were gained, and some reference was provided for practical engineering designs as well as enrichment of the design method of a novel ship vibration-isolation brace.

Study on the Impediment to Vibration Wave Propagation from Rigid Vibration Isolation Mass

Based on the principle of impedance mismatching,the performance of rigid vibration isolation mass in impeding vibration wave propagation was discussed from the perspective of wave approach.Based on FEM,the influence of its weight as well as the cross-section shape parameters on the isolation performance of rigid vibration isolation mass was studied through numerical simulation.The results show that rigid vibration isolation mass can effectively impede the propagation of the medium and high frequency vibration waves,and the heavier the vibration isolation mass,the better the isolation performance.For low frequency waves,the vibration isolation effect is not so obvious;for a rectangular vibration isolation mass,the isolation performance could be effectively improved by increasing the cross-section height and reducing the cross-section width.A useful reference was provided for the application of rigid vibration isolation masses to the vibration isolation and noise reduction of ship structure.

Optimization of Transducer Location for Novel Non-Intrusive Methodologies of Diagnosis in Diesel Engines

The health monitoring has been studied to ensure integrity of design of engine structure by detection,quantification,and prediction of damages.Early detection of faults may allow the downtime of maintenance to be rescheduled,thus preventing sudden shutdown of machines.In cylinder pressure developed,vibrations and noise emissions data provide a rich source of information about condition of engines.Monitoring of vibrations and noise emissions are novel non-intrusive methodologies for which positioning of various transducers are important issue.The presented work shows applicability of these diagnosis methodologies adopted in case of diesel engines.The effects of changing various fuel injection parameters was analyzed.Scope of using non-intrusive technique has been analyzed by changing locations of microphone.Novelty of this worklies in exploring signal processing methods for various locations around the engine test set up.Various frequency ranges of contributing noise and vibration sources were identified.Time-Frequency analysis showed the onset of various cyclic.Based on the identification of various frequency bands,it is possible to device suitable filters in order to extract more information.

Characterization of Automotive Brake Discs with Laser-Machined Surfaces

In the automotive and transport industry,braking noise and vibrations are persisting issues and difficult to control.Automo-tive engineers and researchers are putting considerable effort into overcoming these problems,and significant breakthroughs have been made in this area.In this study,M-shaped grooves were bionically designed and manufactured on the frictional surfaces of four automotive brake discs using a laser machine.Various tests were conducted to characterize the physical and mechanical performance of the modified discs along with their noise and vibration responses.The experimental results demonstrate that discs with laser-machined grooved surfaces have better surface hardness and residual stress reduction than discs with un-grooved surfaces.Significant improvement in the braking performance was observed in terms of disc thickness variation,friction and wear,noise,and vibration reduction.It is concluded that the reduction in braking noise and vibrations is mainly caused by the reduction in the coefficient of friction and wear,increase in damping ratio,and improvement of disc thickness variation of the brake disc by laser surface grooving.