A particular emphasis is placed on the virtual prototype technology (VPT) of axial piston pump. With this technology it is convenient and flexible to build a complicated 3D virtual based on real physical model. The ...A particular emphasis is placed on the virtual prototype technology (VPT) of axial piston pump. With this technology it is convenient and flexible to build a complicated 3D virtual based on real physical model. The actual kinematics pairs of the parts were added on the model. The fluid characters were calculated by hydraulic software. The shape of the parts, the flexible body of parts, etc were improved in this prototype. So the virtual prototype of piston pump can work in computer like a real piston pump, and the flow ripple, pressure pulsation, motion principle, stress of parts, etc can be investigated. The development of the VPT is introduced at the beginning, and the modeling process of the virtual prototype is explained. Then a special emphasis is laid on the relationship between the dynamics model and the hydraulic model, and the simulations on the flow ripple, pressure pulsation, motion principle, the stress and strain distribution of the middle shaft and piston are operated. Finally, the advantages and disadvantages of the VPT are discussed. The improved virtual prototype of piston pump more tally with the real situation and the VPT has a great potential in simulation on hydraulic components.展开更多
臂架液压系统是混凝土泵车的重要组成部分,用于输送混凝土和布料,目前存在压损过大的问题。借助AMESim与Simcenter 3D Montion软件建立62 m泵车臂架虚拟样机模型,经实验验证该虚拟样机与实际系统具有90%以上的契合度。利用臂架虚拟样机...臂架液压系统是混凝土泵车的重要组成部分,用于输送混凝土和布料,目前存在压损过大的问题。借助AMESim与Simcenter 3D Montion软件建立62 m泵车臂架虚拟样机模型,经实验验证该虚拟样机与实际系统具有90%以上的契合度。利用臂架虚拟样机研究系统的动态特性,揭示系统的压力分布,分析系统压损过高的原因,可知主要压力损失集中在平衡阀与长液压管路,提出3种降低压损的方案。以臂架管路通径优化为例,进行仿真分析与优化,并通过实验验证了管路通径优化效果。由仿真和实验结果可知:五臂倒钩收回工况下,将臂架长管路通径由8 mm增大至10 mm,可使小腔侧管路压力损失降低50%,大腔侧管路压力损失降低60%,可有效降低系统压力。展开更多
基金supported by National Key Technology R&D Program of the 11th Five-year Plan of China (Grant No. 2006BAF01B01, 2006BAF01B04)
文摘A particular emphasis is placed on the virtual prototype technology (VPT) of axial piston pump. With this technology it is convenient and flexible to build a complicated 3D virtual based on real physical model. The actual kinematics pairs of the parts were added on the model. The fluid characters were calculated by hydraulic software. The shape of the parts, the flexible body of parts, etc were improved in this prototype. So the virtual prototype of piston pump can work in computer like a real piston pump, and the flow ripple, pressure pulsation, motion principle, stress of parts, etc can be investigated. The development of the VPT is introduced at the beginning, and the modeling process of the virtual prototype is explained. Then a special emphasis is laid on the relationship between the dynamics model and the hydraulic model, and the simulations on the flow ripple, pressure pulsation, motion principle, the stress and strain distribution of the middle shaft and piston are operated. Finally, the advantages and disadvantages of the VPT are discussed. The improved virtual prototype of piston pump more tally with the real situation and the VPT has a great potential in simulation on hydraulic components.
文摘油库泵房存在的安全隐患包括原油泄漏、火灾等事故,为确保此类事故发生后员工能及时准确地进行应急处置,研发基于三维可视化技术的油库泵房突发原油泄漏应急处置虚拟仿真培训系统。该系统主要运用3Ds Max工具进行油库环境及其作业场景的三维模型构建,利用Unity 3D游戏引擎工具实现事故应急处置的人机交互功能,再结合Visual Studio 2017平台完成系统的集成与展示。本系统在提高油库操作人员事故应急处置实战能力的基础上,能有效减少真实事故发生时所造成的人员伤亡及财物消耗,从而提高油库生产安全风险控制水平,完善应急处置方案,提升应急培训水平。