Styrene-butadiene rubber(SBR)is widely used in tires in the automotive segment and vulcanization using sulfur is a common process to enhance its mechanical properties.However,the addition of sulfur as the cross-linkin...Styrene-butadiene rubber(SBR)is widely used in tires in the automotive segment and vulcanization using sulfur is a common process to enhance its mechanical properties.However,the addition of sulfur as the cross-linking agent usually results in impurities in pyrolysis products during rubber recycling,and thus the desulfurization during tire pyrolysis attracts much attention.In this work,the pyrolysis of vulcanized SBR is studied in detail with the help of Reax FF molecular dynamics simulation.A series of crosslinked SBR models were built with different sulfur contents and densities.The following Reax FF MD simulations were performed to show products distributions at different pyrolysis conditions.The simulation results show that sulfur products distribution is mainly controlled by sulfur contents and temperatures.The reaction mechanism is proposed based on the analysis of sulfur products conversion pathway,where most sulfur atoms are bonded with hydrocarbon radicals and the rest transfer to H_(2)S.High sulfur contents tend to the formation of elemental sulfur intermediate,and temperature increase facilitates the release of H_(2)S.展开更多
The physicochemical properties and creepage discharge characteristics of aged high temperature Vulca nized(HTV)silicone rubber materials were investigated by ultraviolet radiati on(UV)aging method in this study.The ex...The physicochemical properties and creepage discharge characteristics of aged high temperature Vulca nized(HTV)silicone rubber materials were investigated by ultraviolet radiati on(UV)aging method in this study.The experimental results show that as the aging time increases,the creepage discharge flashover voltage increases first and then decreases.But the aging time has little effect on the creepage discharge inception voltage.With the aging time prolonged,the discharge endurance time of HTV silicone rubber is shortened,and the creepage discharge development velocity is accelerated.In the short time of applying voltage to aging material,the magnitude of discharge in creases rapidly.According to the partial discharge characteristic parameters of creepage discharge,the whole creepage discharge process is partitioned into four stages.Compared with unaged HTV silicone rubber,the aged HTV silicone rubber has less fluctuation in performance parameters and a clear trend.The study found that UV aging not only affects the physicochemical and hydrophobic properties of the HTV silicone rubber,but also accelerates the development of creepage discharge under AC voltage.展开更多
This research was aimed at finding out the efficiency of the portable electronic vulcanizer. The old vulcanizing equipment was upgraded to save time, investment, manpower and to eliminate the problem of gas emission i...This research was aimed at finding out the efficiency of the portable electronic vulcanizer. The old vulcanizing equipment was upgraded to save time, investment, manpower and to eliminate the problem of gas emission in vulcanization. The study also determined the accurate temperature setting and duration of vulcanizing process using electronic vulcanizer which eliminated the problem of gas emission produced by the conventional (gas fired) vulcanizer of about 2.772 kg of carbon dioxide for 1 liter of diesel fuel and/or 2.331 kg of carbon dioxide for 1 liter of petrol into the atmosphere. In constructing this vulcanizer, a letter G body configuration made of GI pipe with 31.5 cm long lag bolt with some electronic parts were installed, like the analog temperature gauge, digital timer, relay, LED, buzzer, switch, and heating element. Specifically, the product is divided into three components: base or body, control panel board and the heating unit. The effectiveness level of the equipment was tested utilizing five different temperatures at a constant and variable time. For Class A gum, the best temperature which bonded the gum exactly to the rubber tire was 60℃ in 1 minute while Class B gum was bonded at 60℃ in 2 minutes. The rate of energy consumed by the electronic vulcanizer for Class A gum was Php 0.0757 with an efficiency of 85.22% and for Class B gum was Php 0.15 with an efficiency of 85.22% and for conventional vulcanizer for Class A gum was Php 1.08 with an efficiency of 43.38% and for Class B gum was Php 1.52, with an efficiency of 78.08%. The study revealed that more tires could be vulcanized in a short period of time, therefore providing greater income over time. It is also environment-friendly since it does not emit carbon dioxide as compared to the conventional vulcanizing.展开更多
Positron annihilation spectroscopy (PAS) was utilized to investigate the relationship between the free-volume hole properties and miscibility of dynamically vulcanized EPDM/PP blend. The results showed that the noncry...Positron annihilation spectroscopy (PAS) was utilized to investigate the relationship between the free-volume hole properties and miscibility of dynamically vulcanized EPDM/PP blend. The results showed that the noncrystalline region of PP and EPDM in the blend was partially miscible and the miscibility of the blend became worse when the weight percent of EPDM was <50%. This was also demonstrated by DMTA and mechanical properties of the blends with various compositions.展开更多
Inverse vulcanized polymers(IVPs) that generated from elemental sulfur and smaller amounts of alkenes have found broad promising applications such as cathode materials for Li-S batteries, dynamic and repairable materi...Inverse vulcanized polymers(IVPs) that generated from elemental sulfur and smaller amounts of alkenes have found broad promising applications such as cathode materials for Li-S batteries, dynamic and repairable materials, optics applications, and metal sorption. However, their exploration in organic synthesis is still unprecedented. Here we first report the application of inverse vulcanized polymers in catalysis for organic transformations. A biomass-derived inverse vulcanized polymer(IVP-EAE) is found to be capable of catalyzing cross-coupling reactions in a transition-metal-free fashion under visible light.This method allows the direct C–H functionalization of pyrroles and N-arylacrylamides with(hetero)aryl halides, respectively, leading to the formation of two sets of structurally important scaffolds including pyrrole-containing biaryls and 3,3-disubstituted oxindoles with high selectivity. We anticipate this study will not only unveil the new potential of IVPs, but also offer a distinct type of catalysts for organic transformations.展开更多
The SiO_2 nanoparticles were coated on the surface of graphene oxide(GO) by sol-gel method to get the SiO_2-G compound.The SiO_2-G was restored and oleophylically modified to prepare hydrophobic modified SiO_2-G(HM-Si...The SiO_2 nanoparticles were coated on the surface of graphene oxide(GO) by sol-gel method to get the SiO_2-G compound.The SiO_2-G was restored and oleophylically modified to prepare hydrophobic modified SiO_2-G(HM-SiO_2-G) which was subsequently added to silicone rubber matrix to prepare two-component room temperature vulcanized(RTV-2) thermal conductive silicone rubber. The morphology, chemical structure and dispersity of the modified graphene were characterized with SEM, FTIR, Raman, and XPS methods.In addition, the heat-resistance behavior, mechanical properties, thermal conductivity, and electrical conductivity of the RTV-2 silicone rubber were also studied systematically. The results showed that the SiO_2 nanoparticles were coated on graphene oxide successfully, and HM-SiO_2-G was uniformly dispersed in RTV-2 silicone rubber. The addition of HM-SiO_2-G could effectively improve the thermal stability, mechanical properties and thermal conductivity of RTV-2 silicone rubber and had no great influence on the electrical insulation performance.展开更多
This paper outlines a mechanical transformation process for rubber recycling, demonstrating the development of a new material from used tires. With the crumbs obtained using a crusher-compactor, a novel material for t...This paper outlines a mechanical transformation process for rubber recycling, demonstrating the development of a new material from used tires. With the crumbs obtained using a crusher-compactor, a novel material for the manufacture of O-rings has been developed, with properties close to those found on the market. The process includes an experimental methodology of a sulfur vulcanization system choice and the quantification of ingredients, as well as the experimental determination of cure parameters. Mechanical tests on the samples completed the work by providing the mechanical characteristics of both unaged and aged (thermo-oxidative ageing) novel material. This process has a high potential for sustainable development and industrialization, making it a valuable contribution to the recycling of rubber in African developing countries.展开更多
Understanding the mechanism of coalescence-induced self-propelled jumping behavior provides distinct insights in designing and optimizing functional coatings with self-cleaning and anti-icing properties.However,to dat...Understanding the mechanism of coalescence-induced self-propelled jumping behavior provides distinct insights in designing and optimizing functional coatings with self-cleaning and anti-icing properties.However,to date self-propelled jumping phenomenon has only been observed and studied on superhydrophobic surfaces,other than those hydrophobic surfaces with weaker but fairish water-repellency,for instance,vulcanized silicon rubber(RTV) coatings.In this work,from the perspective of thermodynamic-based energy balance aspect,the reason that self-propelled jumping phenomenon does not happen on RTV coatings is studied.The apparent contact angles of droplets on RTV coatings can be less than the theoretical critical values therefore cannot promise energy surplus for the coalesced droplets onside.Besides,on RTV and superhydrophobic surfaces,the droplet-size dependent variation characteristics of the energy leftover from the coalescence process are opposite.For the droplets coalescing on RTV coatings,the magnitudes of energy dissipations are more sensitive to the increase in droplet size,compared to that of released surface energy.While for superhydrophobic coatings,the energy generated during the coalescence process can be more sensitive than the dissipations to the change in droplet size.展开更多
Slow positron beam was applied to study the depth profile structure of the virgin and the aged high-temperature vulcanized silicone rubber(HTV). Scanning electron microscope(SEM) images show that the surface of virgin...Slow positron beam was applied to study the depth profile structure of the virgin and the aged high-temperature vulcanized silicone rubber(HTV). Scanning electron microscope(SEM) images show that the surface of virgin sample is smooth, while the outdoor aged samples are all rough. According to the S(E) curves obtained by slow positron beam, in a depth of more than 1 μm, the S parameter of the sample aged at low-potential side keeps the same value with the virgin one;while the S values of the highpotential side aged sample remain rather low in a depth of about 5 μm. Thermo gravimetric analysis(TGA) results show that the sample in high potential side contains more inorganic constituents than that of other samples. The results are attributed to the strong electric field induced corona aging at high potential side of the composite insulator.展开更多
Thermoplastic elastomeric blends prepared from blending of (10%, 20%, 30%, 40% and 50 wt%) high density polyethylene(HDPE) and (10%, 20%, 30%, 40% and 50 wt%) ground rubber tire (TPV-R). The blends prepared contain (H...Thermoplastic elastomeric blends prepared from blending of (10%, 20%, 30%, 40% and 50 wt%) high density polyethylene(HDPE) and (10%, 20%, 30%, 40% and 50 wt%) ground rubber tire (TPV-R). The blends prepared contain (HDPE)/polybutadiene (TPV-V). The two blends were successfully prepared through a dynamic vulcanization process, involving dicumyl peroxide (3%) as vulcanizing agent. The data of the mechanical (tensile strength at yield, %elongation and young modulus) and rheological properties (shear stress, shear rate, viscosity, flow behavior index and activation energy of melt flow) of the TPV-V and TPV-R showed that there was comparable results between the two blends.展开更多
Kinetics of natural rubber (NR) vulcanization by lanthanum O, O'-diisopropyldithiophosphate [ La(DiPDP)3 ] was studied. La(DiPDP)3 had remarkable accelerating effect on the vulcanization of NR. The rate constan...Kinetics of natural rubber (NR) vulcanization by lanthanum O, O'-diisopropyldithiophosphate [ La(DiPDP)3 ] was studied. La(DiPDP)3 had remarkable accelerating effect on the vulcanization of NR. The rate constant k6 of the reaction that turned polysulphidic cross-links into the modified main chain was higher than that of desulfuration reaction of polysulfidic cross-links (k3 ). The activation energies (Ea2, Ea3, and Ea6) of the formation, desulfuration, and decomposition of polysulfidic cross-links were 87.57,102.34, and 95.01 kJ · mol^-1, respectively. Activation energy (Eas) of the reaction that turned the cross-link precursors into the modified main chain was 82.67 kJ · mol^-1. It could be concluded that the proportion of polysulphidic cross-links was higher than mono- and di- sulphidic cross-links during induction and curing periods, mono- and di- sulphidic cross-links increased as curing temperature rose. In the temperature range of 140 - 160 ℃, the amounts of polysulphidic cross-links were similar. However, over 160℃, mono- and di- sulphidic cross-links increased rapidly. Moreover, cross-link density of the vulcanizates was determined from the equilibrium-swelling data. A chemical probe detected the concentration of polysulphidic cross-links of vulcanizates. The change trend of the results predicated from equation corresponded to that of the experimental results.展开更多
The fabrication of magnetorheological (MR) elastomers was studied by two vulcanization methods, including heat vulcanization (HV) and radiation vulcanization (RV), were employed to fabricate MRE samples. The dyn...The fabrication of magnetorheological (MR) elastomers was studied by two vulcanization methods, including heat vulcanization (HV) and radiation vulcanization (RV), were employed to fabricate MRE samples. The dynamical mechanical properties were characterized by using a dynamic mechanic analyzer. In particular, both the MR effect and its durability were investigated. The experimental results showed that RV samples have large magnetoinduced modulus, large zero-field modulus, and good durability property of MR effect. To explain these results, cubic deformation and plasticizer migration were analyzed. Large magneto-induced modulus of RV sample results from cubic deformation during vulcanization process. And the plasticizer migration results in better durability of MR effect.展开更多
基金The authors would like to express appreciation for the support of National Key Research and Development Program of China(Grant No.2018YFC1902601).
文摘Styrene-butadiene rubber(SBR)is widely used in tires in the automotive segment and vulcanization using sulfur is a common process to enhance its mechanical properties.However,the addition of sulfur as the cross-linking agent usually results in impurities in pyrolysis products during rubber recycling,and thus the desulfurization during tire pyrolysis attracts much attention.In this work,the pyrolysis of vulcanized SBR is studied in detail with the help of Reax FF molecular dynamics simulation.A series of crosslinked SBR models were built with different sulfur contents and densities.The following Reax FF MD simulations were performed to show products distributions at different pyrolysis conditions.The simulation results show that sulfur products distribution is mainly controlled by sulfur contents and temperatures.The reaction mechanism is proposed based on the analysis of sulfur products conversion pathway,where most sulfur atoms are bonded with hydrocarbon radicals and the rest transfer to H_(2)S.High sulfur contents tend to the formation of elemental sulfur intermediate,and temperature increase facilitates the release of H_(2)S.
基金supported by the program for Major Project of the Natural Science Foundation of Qinghai Province(No.2016-ZJ-925Q)Chinese National Programs for Fundamental Research(No.2011CB209400)and(VSN 201602),(2017-K-23)
文摘The physicochemical properties and creepage discharge characteristics of aged high temperature Vulca nized(HTV)silicone rubber materials were investigated by ultraviolet radiati on(UV)aging method in this study.The experimental results show that as the aging time increases,the creepage discharge flashover voltage increases first and then decreases.But the aging time has little effect on the creepage discharge inception voltage.With the aging time prolonged,the discharge endurance time of HTV silicone rubber is shortened,and the creepage discharge development velocity is accelerated.In the short time of applying voltage to aging material,the magnitude of discharge in creases rapidly.According to the partial discharge characteristic parameters of creepage discharge,the whole creepage discharge process is partitioned into four stages.Compared with unaged HTV silicone rubber,the aged HTV silicone rubber has less fluctuation in performance parameters and a clear trend.The study found that UV aging not only affects the physicochemical and hydrophobic properties of the HTV silicone rubber,but also accelerates the development of creepage discharge under AC voltage.
文摘This research was aimed at finding out the efficiency of the portable electronic vulcanizer. The old vulcanizing equipment was upgraded to save time, investment, manpower and to eliminate the problem of gas emission in vulcanization. The study also determined the accurate temperature setting and duration of vulcanizing process using electronic vulcanizer which eliminated the problem of gas emission produced by the conventional (gas fired) vulcanizer of about 2.772 kg of carbon dioxide for 1 liter of diesel fuel and/or 2.331 kg of carbon dioxide for 1 liter of petrol into the atmosphere. In constructing this vulcanizer, a letter G body configuration made of GI pipe with 31.5 cm long lag bolt with some electronic parts were installed, like the analog temperature gauge, digital timer, relay, LED, buzzer, switch, and heating element. Specifically, the product is divided into three components: base or body, control panel board and the heating unit. The effectiveness level of the equipment was tested utilizing five different temperatures at a constant and variable time. For Class A gum, the best temperature which bonded the gum exactly to the rubber tire was 60℃ in 1 minute while Class B gum was bonded at 60℃ in 2 minutes. The rate of energy consumed by the electronic vulcanizer for Class A gum was Php 0.0757 with an efficiency of 85.22% and for Class B gum was Php 0.15 with an efficiency of 85.22% and for conventional vulcanizer for Class A gum was Php 1.08 with an efficiency of 43.38% and for Class B gum was Php 1.52, with an efficiency of 78.08%. The study revealed that more tires could be vulcanized in a short period of time, therefore providing greater income over time. It is also environment-friendly since it does not emit carbon dioxide as compared to the conventional vulcanizing.
基金This work was financially supported by 863 Programme of China No.863-715-012-0160
文摘Positron annihilation spectroscopy (PAS) was utilized to investigate the relationship between the free-volume hole properties and miscibility of dynamically vulcanized EPDM/PP blend. The results showed that the noncrystalline region of PP and EPDM in the blend was partially miscible and the miscibility of the blend became worse when the weight percent of EPDM was <50%. This was also demonstrated by DMTA and mechanical properties of the blends with various compositions.
基金the National Natural Science Foundation of China (NSFC, Nos. 22071024, 22271047)the Natural Science Foundation of Fujian Province (Nos.2021J06020, 2022J011121)the Top-Notch Young Talents Program of China, and the Science and Technology Project of Minjiang University (No.MJY21027) for generous financial support。
文摘Inverse vulcanized polymers(IVPs) that generated from elemental sulfur and smaller amounts of alkenes have found broad promising applications such as cathode materials for Li-S batteries, dynamic and repairable materials, optics applications, and metal sorption. However, their exploration in organic synthesis is still unprecedented. Here we first report the application of inverse vulcanized polymers in catalysis for organic transformations. A biomass-derived inverse vulcanized polymer(IVP-EAE) is found to be capable of catalyzing cross-coupling reactions in a transition-metal-free fashion under visible light.This method allows the direct C–H functionalization of pyrroles and N-arylacrylamides with(hetero)aryl halides, respectively, leading to the formation of two sets of structurally important scaffolds including pyrrole-containing biaryls and 3,3-disubstituted oxindoles with high selectivity. We anticipate this study will not only unveil the new potential of IVPs, but also offer a distinct type of catalysts for organic transformations.
基金the Guangdong Province Science and Technology projects(No.2017A040402005)Guangdong Bureau of Quality and Technical Supervision Science and Technology projects(No.2017CT30)for financial support of this work
文摘The SiO_2 nanoparticles were coated on the surface of graphene oxide(GO) by sol-gel method to get the SiO_2-G compound.The SiO_2-G was restored and oleophylically modified to prepare hydrophobic modified SiO_2-G(HM-SiO_2-G) which was subsequently added to silicone rubber matrix to prepare two-component room temperature vulcanized(RTV-2) thermal conductive silicone rubber. The morphology, chemical structure and dispersity of the modified graphene were characterized with SEM, FTIR, Raman, and XPS methods.In addition, the heat-resistance behavior, mechanical properties, thermal conductivity, and electrical conductivity of the RTV-2 silicone rubber were also studied systematically. The results showed that the SiO_2 nanoparticles were coated on graphene oxide successfully, and HM-SiO_2-G was uniformly dispersed in RTV-2 silicone rubber. The addition of HM-SiO_2-G could effectively improve the thermal stability, mechanical properties and thermal conductivity of RTV-2 silicone rubber and had no great influence on the electrical insulation performance.
文摘This paper outlines a mechanical transformation process for rubber recycling, demonstrating the development of a new material from used tires. With the crumbs obtained using a crusher-compactor, a novel material for the manufacture of O-rings has been developed, with properties close to those found on the market. The process includes an experimental methodology of a sulfur vulcanization system choice and the quantification of ingredients, as well as the experimental determination of cure parameters. Mechanical tests on the samples completed the work by providing the mechanical characteristics of both unaged and aged (thermo-oxidative ageing) novel material. This process has a high potential for sustainable development and industrialization, making it a valuable contribution to the recycling of rubber in African developing countries.
文摘Understanding the mechanism of coalescence-induced self-propelled jumping behavior provides distinct insights in designing and optimizing functional coatings with self-cleaning and anti-icing properties.However,to date self-propelled jumping phenomenon has only been observed and studied on superhydrophobic surfaces,other than those hydrophobic surfaces with weaker but fairish water-repellency,for instance,vulcanized silicon rubber(RTV) coatings.In this work,from the perspective of thermodynamic-based energy balance aspect,the reason that self-propelled jumping phenomenon does not happen on RTV coatings is studied.The apparent contact angles of droplets on RTV coatings can be less than the theoretical critical values therefore cannot promise energy surplus for the coalesced droplets onside.Besides,on RTV and superhydrophobic surfaces,the droplet-size dependent variation characteristics of the energy leftover from the coalescence process are opposite.For the droplets coalescing on RTV coatings,the magnitudes of energy dissipations are more sensitive to the increase in droplet size,compared to that of released surface energy.While for superhydrophobic coatings,the energy generated during the coalescence process can be more sensitive than the dissipations to the change in droplet size.
基金Funded by the National Natural Science Foundation of China(No.21174108)the Science and Technology Project of China Southern Power Grid Co,Ltd(No.GDKJQQ20161197)
文摘Slow positron beam was applied to study the depth profile structure of the virgin and the aged high-temperature vulcanized silicone rubber(HTV). Scanning electron microscope(SEM) images show that the surface of virgin sample is smooth, while the outdoor aged samples are all rough. According to the S(E) curves obtained by slow positron beam, in a depth of more than 1 μm, the S parameter of the sample aged at low-potential side keeps the same value with the virgin one;while the S values of the highpotential side aged sample remain rather low in a depth of about 5 μm. Thermo gravimetric analysis(TGA) results show that the sample in high potential side contains more inorganic constituents than that of other samples. The results are attributed to the strong electric field induced corona aging at high potential side of the composite insulator.
文摘Thermoplastic elastomeric blends prepared from blending of (10%, 20%, 30%, 40% and 50 wt%) high density polyethylene(HDPE) and (10%, 20%, 30%, 40% and 50 wt%) ground rubber tire (TPV-R). The blends prepared contain (HDPE)/polybutadiene (TPV-V). The two blends were successfully prepared through a dynamic vulcanization process, involving dicumyl peroxide (3%) as vulcanizing agent. The data of the mechanical (tensile strength at yield, %elongation and young modulus) and rheological properties (shear stress, shear rate, viscosity, flow behavior index and activation energy of melt flow) of the TPV-V and TPV-R showed that there was comparable results between the two blends.
基金Project supported by the Guangdong Natural Science Foundation (05006563)
文摘Kinetics of natural rubber (NR) vulcanization by lanthanum O, O'-diisopropyldithiophosphate [ La(DiPDP)3 ] was studied. La(DiPDP)3 had remarkable accelerating effect on the vulcanization of NR. The rate constant k6 of the reaction that turned polysulphidic cross-links into the modified main chain was higher than that of desulfuration reaction of polysulfidic cross-links (k3 ). The activation energies (Ea2, Ea3, and Ea6) of the formation, desulfuration, and decomposition of polysulfidic cross-links were 87.57,102.34, and 95.01 kJ · mol^-1, respectively. Activation energy (Eas) of the reaction that turned the cross-link precursors into the modified main chain was 82.67 kJ · mol^-1. It could be concluded that the proportion of polysulphidic cross-links was higher than mono- and di- sulphidic cross-links during induction and curing periods, mono- and di- sulphidic cross-links increased as curing temperature rose. In the temperature range of 140 - 160 ℃, the amounts of polysulphidic cross-links were similar. However, over 160℃, mono- and di- sulphidic cross-links increased rapidly. Moreover, cross-link density of the vulcanizates was determined from the equilibrium-swelling data. A chemical probe detected the concentration of polysulphidic cross-links of vulcanizates. The change trend of the results predicated from equation corresponded to that of the experimental results.
基金The work was supported by the National Natural Science Foundation of China (No.10672154).
文摘The fabrication of magnetorheological (MR) elastomers was studied by two vulcanization methods, including heat vulcanization (HV) and radiation vulcanization (RV), were employed to fabricate MRE samples. The dynamical mechanical properties were characterized by using a dynamic mechanic analyzer. In particular, both the MR effect and its durability were investigated. The experimental results showed that RV samples have large magnetoinduced modulus, large zero-field modulus, and good durability property of MR effect. To explain these results, cubic deformation and plasticizer migration were analyzed. Large magneto-induced modulus of RV sample results from cubic deformation during vulcanization process. And the plasticizer migration results in better durability of MR effect.