Forced Compressed Air Cooling System for a 300 MW Steam Turbine in Waigaoqiao Power Plant

The 300 MW steam turbine installed in Waigaoqiao Power Plant with combined HPIP cylinders of double casing structure is a product of the Shanghai Turbine Works utilizing licensed technology. It has a large heat storage capacity and good thermal insulation, so the metal temperature of first stage of HP cylinder (FSMTI) may reach 400-450℃ after shut down and it takes 7-8 days to cool to 150℃ by natural cooling, Now with a forced cooling system the cooling time may be reduced to 40 hours, so that the turbine may be opened for repair work in about 5-6 days. The cooling system for #2 unit and test procedure are briefly described below.

Energy, Exergy and Thermoeconomics Analysis of Water Chiller Cooler for Gas Turbines Intake Air Cooling

Gas turbine (GT) power plants operating in arid climates suffer a decrease in output power during the hot summer months because of the high specific volume of air drawn by the compressor. Cooling the air intake to the compressor has been widely used to mitigate this shortcoming. Energy and exergy analysis of a GT Brayton cycle coupled to a refrigeration air cooling unit shows a promise for increasing the output power with a little decrease in thermal efficiency. A thermo-economics algorithm is developed to estimate the economic feasibility of the cooling system. The analysis is applied to an open cycle, HITACHI-FS7001B GT plant at the industrial city of Yanbu (Latitude 24o 05” N and longitude 38o E) by the Red Sea in the Kingdom of Saudi Arabia. Result show that the enhancement in output power depends on the degree of chilling the air intake to the compressor (a 12 - 22 K decrease is achieved). For this case study, maximum power gain ratio (PGR) is 15.46% (average of 12.25%), at an insignificant decrease in thermal efficiency. The second law analysis show that the exergetic power gain ratio drops to an average 8.5%. The cost of adding the air cooling system is also investigated and a cost function is derived that incorporates time-dependent meteorological data, operation characteristics of the GT and the air intake cooling system and other relevant parameters such as interest rate, lifetime, and operation and maintenance costs. The profit of adding the air cooling system is calculated for different electricity tariff.

Energy Efficient Air Conditioning System Using Geothermal Cooling-Solar Heating in Gujarat, India

It is well known that one unit of electrical energy saved is equal to more than two units produced. One way of economizing the power is utilization of energy efficient systems at all locations. In the present study, the air conditioning system is analysed and an innovative way is suggested. We use natural low temperature of shallow sub surface (1 - 3 m) of the earth—geothermal cooling system. It is known that majority of the households and the apartment complexes in India have two tanks for water storage. One is the underground water sump and the other is the overhead water tank. In our study, we use these two water storage systems for space cooling during summer and also for heating during winter. The main aim of our paper is air-conditioning of the space in an economic way to save electricity. It is based on a simple idea of transferring the low temperature from underground water sump to the room in the house using water as a mode of transport. Since India is a tropical country located at low latitude, most of the year, the air temperature is high and demands space cooling. However, for a couple of months during severe winter months (Dec.-Jan.) at Ahmedabad, heating of the space is required. For heating the space, we suggest to use the well-known solar water heater. Effective use of heat exchanger is shown through computation, modelling schemes and lab experiment. We recommend geothermal cooling for 10 months in a year and solar hot water system during 2 months of winter. It is observed that the ambient air temperature of 35°C - 40°C in the room can be brought down to 26°C without much consumption of electricity. In a similar manner, the room temperature at night (13°C) during winter in Ahmedabad can be increased to 27°C through circulation of water from solar water heater in the heat exchanger.

Optimization of rhizosphere cooling airflow for microclimate regulation and its effects on lettuce growth in plant factory

In plant factories,the plant microclimate is affected by the control system,plant physiological activities and aerodynamic characteristics of leaves,which often leads to poor ventilation uniformity,suboptimal environmental conditions and inefficient air conditioning.In this study,interlayer cool airflow(ILCA)was used to introduce room air into plants’internal canopy through vent holes in cultivation boards and air layer between cultivation boards and nutrient solution surface(interlayer).By using optimal operating parameters at a room temperature of 28℃,the ILCA system achieved similar cooling effects in the absence of a conventional air conditioning system and achieved an energy saving of 50.8% while bringing about positive microclimate change in the interlayer and nutrient solution.This resulted in significantly reduced root growth by 41.7% without a negative influence on lettuce crop yield.Future development in this precise microclimate control method is predicted to replace the conventional cooling(air conditioning)systems for crop production in plant factories.

Cooling System Design and Thermal Analysis of Modular Stator Hybrid Excitation Synchronous Motor

Hybrid excitation synchronous motor has the advantages of uniform and adjustable electromagnetic field, wide speed range and high power density. It has broad application prospects in new energy electric vehicles, wind power generation and other fields. This paper introduces the basic structure of hybrid excitation motor with modular stator, and analyzes the operation principle of hybrid excitation motor. The cooling structure of the water-cooled plate is designed, and the effects of the thickness of the water-cooled plate and the number of water channels in the water-cooled plate on the heat dissipation capacity of the water-cooled plate are analyzed by theoretical and computational fluid dynamics methods. The effects of different water cooling plate structures on water velocity, pressure drop, water pump power consumption and heat dissipation capacity were compared and analyzed. The influence of different inlet flow velocity on the maximum temperature rise of each part of the motor is analyzed, and the temperature of each part of the motor under the optimal water flow is analyzed. The influence of the traditional spiral water jacket cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of the motor components is compared and analyzed. The results show that the water-cooled plate cooling structure is more suitable for the modular stator motor studied in this paper. Based on the water-cooled plate cooling structure, the air-water composite cooling structure is designed, and the effects of the air-water composite cooling structure and the water-cooled plate cooling structure on the maximum temperature rise of each component of the motor are compared and analyzed. The results show that the maximum temperature rise of each component of the motor is reduced under the air-water composite cooling structure.

Multiperiod optimization of cooling water system with flexible topology network

Cooling water systems(CWSs)are extensively utilized in various industries to eliminate the excess heat and converse energy.Studies on CWSs mainly concentrated on finding the optimal cooler network structure.In addition,some works also considered the optimal design under varied operation conditions.However,in these works,once the optimal design of the cooler's network is determined,its arrangement remains fixed and cannot be adapted to accommodate diverse operating conditions.In this work,a flexible topology network concept is proposed to make the adjustment of network structure possible under different operation conditions.The CWS with integrated air cooler and flexible topology network has better overall performance,represented by a mixed integer nonlinear programming(MINLP)model that require advanced tools such as GAMS software.Case studies revealed that the proposed methodology can realize better energy-saving performance,and improve the economic performance under varied operation conditions.The impact of critical flexible nodes on system configuration and economy is achieved by sensitivity analysis.

Water, land, and energy use efficiencies and financial evaluation of air conditioner cooled greenhouses based on field experiments

High temperature and humidity can be controlled in greenhouses by using mechanical refrigeration cooling system such as air conditioner(AC)in warm and humid regions.This study aims to evaluate the techno-financial aspects of the AC-cooled greenhouse as compared to the evaporative cooled(EV-cooled)greenhouse in winter and summer seasons.Two quonset single-span prototype greenhouses were built in the Agriculture Experiment Station of Sultan Qaboos University,Oman,with dimensions of 6.0 m long and 3.0 m wide.The AC-cooled greenhouse was covered by a rockwool insulated polyethylene plastic sheet and light emitting diodes(LED)lights were used as a source of light,while the EV-cooled greenhouse was covered by a transparent polyethylene sheet and sunlight was used as light source.Three cultivars of high-value lettuce were grown for experimentation.To evaluate the technical efficiency of greenhouse performance,we conducted measures on land use efficiency(LUE),water use efficiency(WUE),gross water use efficiency(GWUE)and energy use efficiency(EUE).Financial analysis was conducted to compare the profitability of both greenhouses.The results showed that the LUE in winter were 10.10 and 14.50 kg/m^(2) for the AC-and EV-cooled greenhouses,respectively.However,the values reduced near to 6.80 kg/m^(2) in both greenhouses in summer.The WUE of the AC-cooled greenhouse was higher than that of the EV-cooled greenhouse by 3.8%in winter and 26.8%in summer.The GWUE was used to measure the total yield to the total greenhouse water consumption including irrigation and cooling water;it was higher in the AC-cooled greenhouse than in the EV-cooled greenhouse in both summer and winter seasons by almost 98.0%–99.4%.The EUE in the EV-cooled greenhouse was higher in both seasons.Financial analysis showed that in winter,gross return,net return and benefit-to-cost ratio were better in the EVcooled greenhouse,while in summer,those were higher in the AC-cooled greenhouse.The values of internal rate of return in the AC-and EV-cooled greenhouses were 63.4%and 129.3%,respectively.In both greenhouses,lettuce investment was highly sensitive to changes in price,yield and energy cost.The financial performance of the AC-cooled greenhouse in summer was better than that of the EV-cooled greenhouse and the pattern was opposite in winter.Finally,more studies on the optimum LED light intensity for any particular crop have to be conducted over different growing seasons in order to enhance the yield quantity and quality of crop.

Application of Air-cooled Blast Furnace Slag Aggregates as Replacement of Natural Aggregates in Cement-based Materials：A Study on Water Absorption Property

The influence of air-cooled blast furnace slag aggregates as replacement of natural aggregates on the water absorption of concrete and mortar was studied, and the mechanism was analyzed. The interface between aggregate and matrix in concrete was analyzed by using a micro-hardness tester, a laser confocal microscope and a scanning electron microscope with backscattered electron image mode. The pore structure of mortar matrixes under different curing conditions was investigated by mercury intrusion porosimetry. The results showed that when natural aggregates were replaced with air-cooled blast furnace slag aggregates in mortar or concrete, the content of the capillary pore in the mortar matrix was reduced and the interfacial structure between aggregate and matrix was improved, resulting in the lower water absorption of mortar or concrete. Compared to the concrete made with crushed limestone and natural river sand, the initial absorption coefficient, the secondary absorption coefficient and the water absorption capacity through the surface for 7 d of the concrete made from crushed air-cooled blast furnace slag and air-cooled blast furnace slag sand were reduced by 48.9%, 52.8%, and 46.5%, respectively.

Thermodynamic Simulation of CCP in Air-Cooled Heat Pump Unit with HFCs and CO₂Trans-Critical

The exergy analysis and finite time thermodynamic methods had been employed to analyze the compound condensation process (CCP). It was based on the air-cooling heat pump unit. The cooling capacity of the chiller unit is about 1 kW, and the work refrigerant is R22/R407C/R410A/CO2. The MATLAB/SIMULINK software was employed to build the simulation model. The thermodynamic simulation model is significant for the optimization of parameters of the unit, such as condensation and evaporation temperature and mass flow of the sanitary hot water and size of hot water storage tank. The COP of the CCP of R410A system is about 3% - 5% higher than the CCP of the R22 system, while CCP of the R407C system is a little lower than the CCP of R22 system. And the CCP of CO2 trans-critical system has advantage in the hot supply mode. The simulation method provided a theoretical reference for developing the production of CCP with substitute refrigerant R407C/R410A/CO2.

热处理工艺对H13ESR大型模具钢锻圆组织性能的影响

为了满足H13ESR大规格高品质模具钢锻圆金相组织及冲击功等技术要求,采用三种热处理工艺试制了ϕ600 mm H13ESR锻制圆钢,并对比了检验结果。采用锻后在线水冷、球化退火锻圆心部获得的金相组织评级为NADCA#229—2016标准AS9,心部KV2横向冲击功为9.3 J;采用锻后在线水冷、离线固溶(固溶温度为1040~1060℃、水空交替淬火)、球化退火锻圆心部获得的金相组织为AS4,心部KV2横向冲击功提高到18.3 J;采用锻后风冷、相同离线固溶及球化退火锻圆心部获得的金相组织为AS4,心部KV2横向冲击功提高到17.4 J。试验结果表明,离线固溶热处理工艺(固溶温度为1040~1060℃、水空交替淬火)、球化退火(温度为850~870℃,730~750℃)锻圆心部获得金相组织为AS4,心部KV2横向冲击功提高到17.4~18.3 J,有效提高了H13ESR钢组织性能,满足高品质H13ESR大型模具钢锻圆技术要求。

Effect of cooling conditions on corrosion resistance of friction stir welded 2219-T62 aluminum alloy thick plate joint

Friction stir welding (FSW) with water cooling and air cooling was used to weld 2219-T62 aluminum alloy joints with a thickness of 20 mm. The effect of cooling conditions on the corrosion resistance of joints in 3.5% NaCl solution was investigated using the open circuit potential (OCP), the potentiodynamic polarization, and the corrosion morphology after immersing for different time. And the precipitates distribution was characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results reveal that the weld nugget zone (WNZ) owning positive potential, lower corrosion current density and fine and uniform precipitates, is much more difficult to corrode than the heat affected zone (HAZ) and the base metal (BM). Compared with air-cooled joint, the water-cooled joint has better corrosion resistance. In addition, the results of microstructure observation show that the potential, distribution and size of second phase particles determine the corrosion resistance of FSW AA2219 alloy joints in chlorine-contained solution.

Optimization of Operation Strategies for a Combined Cooling, Heating and Power System based on Adiabatic Compressed Air Energy Storage

The fluctuations of renewable energy and various energy demands are crucial issues for the optimal design and operation of combined cooling,heating and power(CCHP)system.In this paper,a novel CCHP system is simulated with advanced adiabatic compressed air energy storage(AA-CAES)technology as a join to connect with wind energy generation and an internal-combustion engine(ICE).The capital cost of utilities,energy cost,environmental protection cost and primary energy savings ratio(P E S R)are used as system performance indicators.To fulfill the cooling,heating and power requirements of a district and consider the thermal-electric coupling of ICE and AA-CAES in CCHP system,three operation strategies are established to schedule the dispatch of AA-CAES and ICE:ICE priority operation strategy,CAES priority operation strategy and simultaneous operation strategy.Each strategy leads the operation load of AA-CAES or ICE to improve the energy supply efficiency of the system.Moreover,to minimize comprehensive costs and maximize the P E S R,a novel optimization algorithm based on intelligent updating multi-objective differential evolution(MODE)is proposed to solve the optimization model.Considering the multi-interface characteristic and active management ability of the ICE and AA-CAES,the economic benefits and energy efficiency of the three operation strategies are compared by the simulation with the same system configuration.On a typical summer day,the simultaneous strategy is the best solution as the total cost is 3643 USD and the P E S R is 66.1%,while on a typical winter day,the ICE priority strategy is the best solution as the total cost is 4529 USD and the P E S R is 64.4%.The proposed methodology provides the CCHP based AA-CAES system with a better optimized operation.

A Numerical Study on the Water Impact of the Rigid/Elastic Box-Like Structure

Recent damages to the box-like structures caused by wave slamming have made it necessary to study the impact problems of this kind of structure. This paper showed findings from numerical simulations of the rigid/elastic structures, aiming to gain insights into the characteristics of the problem. The results of the rigid cases showed the significance of air compressibility during the impact process, while the slamming phenomena became quite different without the effect. In the elastic cases, the trapped air made the structure vibrate at frequencies much smaller than its eigenfrequencies. Besides, the structural deformation made it easy for the trapped air to escape outwards, which weakened the air cushioning effect, especially at high impact velocities. The above analysis gives the results when the structural symmetry axis was vertical to the water(vertical impacts). In addition, the results were given when the axis was oblique to the water(oblique impacts). Compared with the vertical cases, the impact phenomena and structural response showed asymmetry. This work used the computational fluid dynamics(CFD) method to describe fluid motion and the finite element method(FEM) for the deformable structure. A two-way coupling approach was used to deal with the fluid-structure interaction in the elastic cases.

Nanobubbles produced by hydraulic air compression technique

The anoxia of coastal water has already been a serious problem all over the word.Nanobubbles are proved to have great applications in water remediation because they could effectively increase the oxygen content and degrade organic matters in water.But the existing methods to produce nanobubbles are complicated and high cost to operate,especially in deep sea.In this paper,we presented a low-cost method,hydraulic air compression(HAC),to produce a large number of nanobubbles and proved that nanoscale gas bubbles could be produced by HAC for the first time.Nanoparticle tracking analysis was used to measure the size and concentration of produced nanobubbles.It indicated that the concentration of nanobubbles would increase as the downpipe height increases.Degassed measurements proved that produced“nanoparticles”are gas nanobubbles indeed.More dissolved oxygen in water would provide the source for larger number of nanobubble formation.Those results are expected to be very helpful for water remediation in ocean in the future.

A RANS-VoF Numerical Model to Analyze the Output Power of An OWC-WEC Equipped with Wells and Impulse Turbines in A Hypothetical Sea-State

Wave energy is a renewable source with significant amount in relation to the global demand. A good concept of a device applied to extract this type of energy is the onshore oscillating water column wave energy converter(OWC-WEC). This study shows a numerical analysis of the diameter determination of two types of turbines, Wells and Impulse, installed in an onshore OWC device subjected to a hypothetical sea state. Commercial software FLUENT?,which is based on RANS-VoF(Reynolds-Averaged Navier-Stokes equations and Volume of Fluid technique), is employed. A methodology that imposes air pressure on the chamber, considering the air compressibility effect, is used. The mathematical domain consists of a 10 m deep flume with a 10 m long and 10 m wide OWC chamber at its end(geometry is similar to that of the Pico's plant installed in Azores islands, Portugal). On the top of the chamber, a turbine works with air exhalation and inhalation induced by the water free surface which oscillates due to the incident wave. The hypothetical sea state, represented by a group of regular waves with periods from 6 to 12 s and heights from 1.00 to 2.00 m(each wave with an occurrence frequency), is considered to show the potential of the presented methodology. Maximum efficiency(relation between the average output and incident wave powers) of46% was obtained by using a Wells turbine with the diameter of 2.25 m, whereas the efficiency was 44% by an Impulse turbine with the diameter of 1.70 m.

Analysis of Nuclear Power Development in Henan Province Based on Carrying Capacity of Water Resources

Firstly, current situation of water resources in Henan Province was analyzed, and then carrying capacity of water resources in Henan Province was assessed based on ＂degree of water stress＂ and ＂balance index of carrying capacity of regional water resources＂, finally the thinking on adopting air-cooling technology to develop nuclear power in Henan Province was expounded.

等温压缩空气储能技术研究综述

压缩空气储能是一种新型的大型物理储能技术,具有很好的发展前景。介绍了等温压缩空气储能的基本原理,以及关键设备与相关技术的原理及发展现状;对液体活塞、水泵和水轮机进行分析和总结;对等温压缩空气储能的基本原理进行了归纳和说明;分析了现有等温压缩空气储能技术研究进展情况,对系统中液体活塞技术以及水泵和水轮机技术进行分析和总结;对已有的压缩空气储能电站数据进行汇总分析。在此基础上,对等温压缩空气储能技术未来发展方向进行了展望,可为等温压缩空气储能系统中动力设备的选用以及示范项目的推进提供一定的数据参考。

数据中心冷却系统研究及应用进展

为加速实现数据中心节能降耗的目标,在合理、高效、最大化地利用自然冷源的同时,更不能忽视机械制冷系统本身能效的提升。加强自然冷却与机械制冷的协同,降低数据中心PUE,充分发挥安全稳定、高效运行的数据中心冷却系统自身能效至关重要。本文通过对气流组织、供/回水温度和冷却系统部件及形式3个方面的研究梳理,总结分析数据中心冷却系统节能提效有关技术研究与应用进展,从而为绿色、高效数据中心冷却系统的研发提供参考和借鉴。

玄武岩纤维再生混凝土高温水冷损伤试验研究

为研究消防喷水灭火对纤维再生混凝土力学特性的影响,以玄武岩纤维(BF)体积掺量和历经最高温度为变化参数,共设计90个玄武岩纤维再生混凝土(BFRC)标准立方体试块,进行高温喷水冷却和抗压强度—声发射(AE)试验,探讨BF体积掺量和历经最高温度对BFRC力学性能的影响。结果表明,当温度升到1 000℃,试块表面脱落,骨料全部露出,试块的完整性遭到严重破坏;试块的剩余抗压强度在温度为200~400℃时下降趋缓,抵抗高温的效果明显;BFRC的高温喷水冷却受压损伤过程可分为初期压密与裂纹萌生阶段、裂纹扩展汇集阶段和峰后破坏阶段,各阶段的声发射振铃累计计数具有明显差异;拟合得到消防喷水灭火后BFRC抗压强度计算公式,可为评估不同BF体积掺量及历经最高温度对BFRC抗压强度的影响提供参考。

石墨炉原子吸收测定间接空冷机组循环水中的痕量铝

采用石墨炉原子吸收测定SCAL型间接空冷机组循环水中的痕量铝,从石墨炉工作参数、基体改进剂、试剂空白、水样前处理等方面进行了实验条件优选。实验结果表明:石墨炉灰化温度、原子化温度分别为700℃和2 700℃,不加基体改进剂条件下,铝离子标液质量浓度在0~20μg/L范围内标准曲线线性相关系数可达到0.999 8,相对标准偏差小于10%,检测下限为0.5μg/L。采用水样酸化静置1 h后直接测定并与标准加热消解法测定值进行了对比,相对误差小于5.0%,空白值小于0.5μg/L,有效解决了加热消解法空白值高的问题,提高了间接空冷机组循环水中小于10μg/L痕量铝测定的准确性。