The environmental hazards and"carbon footprint"of oil and gas drilling can be significantly reduced by replacing traditional petroleum-based chemical additives with natural materials derived from plants and ...The environmental hazards and"carbon footprint"of oil and gas drilling can be significantly reduced by replacing traditional petroleum-based chemical additives with natural materials derived from plants and animals.This paper explored for the first time the interaction mechanism between natural rubber latex(NRL)and bentonite suspensions(BTs)through a series of characterization experiments,as well as the potential applications in water-based drilling fluids(WBDF).The gel viscoelasticity experiments showed that NRL could decrease the consistency coefficient(k)and flow index(n)of BTs,and enhance the shear thinning performance of BTs as pseudo-plastic fluids.In addition,0.5 w/v%NRL not only increased the critical yield stress and strengthened the structural strength between the bentonite particles,but also facilitated the compatibility of pressure loss and flow efficiency.The evaluation of colloidal stability and WBDF performance indicated that NRL particles could promote the hydration and charge stability on the surface of BTs particles,and optimize the particle size distribution and flow resistance of WBDF under the"intercalation-exfoliation-encapsulation"synergistic interaction.Moreover,NRL can improve the rheological properties of WBDF at high temperatures(<150.C),and form a dense blocking layer by bridging and sealing the pores and cracks of the filter cake,which ultimately reduces the permeability of the cake and the filtration loss of WBDF.展开更多
With increasing drilling depth and large dosage of weighting materials,drilling fluids with high solid content are characterized by poor stability,high viscosity,large water loss,and thick mud cake,easier leading to r...With increasing drilling depth and large dosage of weighting materials,drilling fluids with high solid content are characterized by poor stability,high viscosity,large water loss,and thick mud cake,easier leading to reservoir damage and wellbore instability.In this paper,micronized barite(MB)was modified(mMB)by grafting with hydrophilic polymer onto the surface through the free radical polymerization to displace conventional API barite partly.The suspension stability of water-based drilling fluids(WBDFs)weighted with API barite:mMB=2:1 in 600 g was significantly enhanced compared with that with API barite/WBDFs,exhibiting the static sag factor within 0.54 and the whole stability index of 2.The viscosity and yield point reached the minimum,with a reduction of more than 40%compared with API barite only at the same density.Through multi-stage filling and dense accumulation of weighting materials and clays,filtration loss was decreased,mud cake quality was improved,and simultaneously it had great reservoir protection performance,and the permeability recovery rate reached 87%.In addition,it also effectively improved the lubricity of WBDFs.The sticking coefficient of mud cake was reduced by 53.4%,and the friction coefficient was 0.2603.Therefore,mMB can serve as a versatile additive to control the density,rheology,filtration,and stability of WBDFs weighted with API barite,thus regulating comprehensive performance and achieving reservoir protection capacity.This work opened up a new path for the productive drilling of extremely deep and intricate wells by providing an efficient method for managing the performance of high-density WBDFs.展开更多
Thermo-responsive nanocomposites have recently emerged as potential nanoplugging agents for shale stabilization in high-temperature water-based drilling fluids(WBDFs). However, their inhibitory properties have not bee...Thermo-responsive nanocomposites have recently emerged as potential nanoplugging agents for shale stabilization in high-temperature water-based drilling fluids(WBDFs). However, their inhibitory properties have not been very effective in high-temperature drilling operations. Thermo-responsive Janus nanocomposites are expected to strongly interact with clay particles from the inward hemisphere of nanomaterials, which drive the establishment of a tighter hydrophobic membrane over the shale surface at the outward hemisphere under geothermal conditions for shale stabilization. This work combines the synergistic benefits of thermo-responsive and zwitterionic nanomaterials to synchronously enhance the chemical inhibitions and plugging performances in shale under harsh conditions. A novel thermoresponsive Janus nanosilica(TRJS) exhibiting zwitterionic character was synthesized, characterized,and assessed as shale stabilizer for WBDFs at high temperatures. Compared to pristine nanosilica(Si NP)and symmetrical thermo-responsive nanosilica(TRS), TRJS exhibited anti-polyelectrolyte behaviour, in which electrolyte ions screened the electrostatic attraction between the charged particles, potentially stabilizing nanomaterial in hostile shaly environments(i.e., up to saturated brine or API brine). Macroscopically, TRJS exhibited higher chemical inhibition than Si NP and TRS in brine, prompting a better capability to control pressure penetration. TRJS adsorbed onto the clay surface via chemisorption and hydrogen bonding, and the interactions became substantial in brine, according to the results of electrophoretic mobility, surface wettability, and X-ray diffraction. Thus, contributing to the firm trapping of TRJS into the nanopore structure of the shale, triggering the formation of a tight hydrophobic membrane over the shale surface from the outward hemisphere. The addition of TRJS into WBDF had no deleterious effect on fluid properties after hot-treatment at 190℃, implying that TRJS could find potential use as a shale stabilizer in WBDFs in hostile environments.展开更多
Wellbore instability,especially drilling with water-based drilling fluids(WBDFs)in complex shale for-mations,is a critical challenge for oil and gas development.The purpose of this paper is to study the feasibility of...Wellbore instability,especially drilling with water-based drilling fluids(WBDFs)in complex shale for-mations,is a critical challenge for oil and gas development.The purpose of this paper is to study the feasibility of using hydrophobically modified silica nanoparticle(HMN)to enhance the comprehensive performance of WBDFs in the Xinjiang Oilfield,especially the anti-collapse performance.The effect of HMN on the overall performance of WBDFs in the Xinjiang Oilfield,including inhibition,plugging,lu-bricity,rheology,and filtration loss,was studied with a series of experiments.The mechanism of HMN action was studied by analyzing the changes of shale surface structure and chemical groups,wettability,and capillary force.The experimental results showed that HMN could improve the performance of WBDFs in the Xinjiang Oilfeld to inhibit the hydration swelling and dispersion of shale.The plugging and lubrication performance of the WBDFs in the Xinjiang Oilfield were also enhanced with HMN based on the experimental results.HMN had less impact on the rheological and filtration performance of the WBDFs in the Xinjiang Oilfield.In addition,HMN significantly prevented the decrease of shale strength.The potential mechanism of HMN was as follows.The chemical composition and structure of the shale surface were altered due to the adsorption of HMN driven by electrostatic attraction.Changes of the shale surface resulted in significant wettability transition.The capillary force of the shale was converted from a driving force of water into the interior to a resistance.In summary,hydrophobic nanoparticles presented afavorable application potential for WBDFs.展开更多
Water-based drilling fluids can cause hydration of the wellbore rocks,thereby leading to instability.This study aimed to synthesize a hydrophobic small-molecule polymer(HLMP)as an inhibitor to suppress mud shale hydra...Water-based drilling fluids can cause hydration of the wellbore rocks,thereby leading to instability.This study aimed to synthesize a hydrophobic small-molecule polymer(HLMP)as an inhibitor to suppress mud shale hydration.An infrared spectral method and a thermogravimetric technique were used to characterize the chemical composition of the HLMP and evaluate its heat stability.Experiments were conducted to measure the linear swelling,rolling recovery rate,and bentonite inhibition rate and evaluate accordingly the inhibition performance of the HLMP.Moreover,the HLMP was characterized through measurements of the zeta potential,particle size distribution,contact angles,and interlayer space testing.As confirmed by the results,the HLMP could successfully be synthesized with a favorable heat stability.Furthermore,favorable results were found for the inhibitory processes of the HLMP on swelling and dispersed hydration during mud shale hydration.The positively charged HLMP could be electrically neutralized with clay particles,thereby inhibiting diffusion in the double electron clay layers.The hydrophobic group in the HLMP molecular structure resulted in the formation of a hydrophobic membrane on the rock surface,enhancing the hydrophobicity of the rock.In addition,the small molecules of the HLMP could plug the spaces between the layers of bentonite crystals,thereby reducing the entry of water molecules and inhibiting shale hydration.展开更多
To maintain tight control over rheological properties of high-density water-based drilling fluids, it is essential to understand the factors influencing the theology of water-based drilling fluids. This paper examines...To maintain tight control over rheological properties of high-density water-based drilling fluids, it is essential to understand the factors influencing the theology of water-based drilling fluids. This paper examines temperature effects on the rheological properties of two types of high-density water-based drilling fluids (fresh water-based and brine-based) under high temperature and high pressure (HTHP) with a Fann 50SL rheometer. On the basis of the water-based drilling fluid systems formulated in laboratory, this paper mainly describes the influences of different types and concentration of clay, the content of a colloid stabilizer named GHJ-1 and fluid density on the rheological parameters such as viscosity and shear stress. In addition, the effects of aging temperature and aging time of the drilling fluid on these parameters were also examined. Clay content and proportions for different densities of brine-based fluids were recommended to effectively regulate the rheological properties. Four theological models, the Bingham, power law, Casson and H-B models, were employed to fit the rheological parameters. It turns out that the H-B model was the best one to describe the rheological properties of the high-density drilling fluid under HTHP conditions and power law model produced the worst fit. In addition, a new mathematical model that describes the apparent viscosity as a function of temperature and pressure was established and has been applied on site.展开更多
Drilling fluids face failure during drilling deep reservoir with high temperature and high salt.The experimental results show that high temperature and salinity reduce the negative charge on the surface of bentonite i...Drilling fluids face failure during drilling deep reservoir with high temperature and high salt.The experimental results show that high temperature and salinity reduce the negative charge on the surface of bentonite in the drilling fluid and cause the coalescence of bentonite particles.As a result,the particles coalesce,the grid structure is destroyed,and the rheological properties,rock-carrying capacity and filtration properties are lost.To resolve the foregoing,in this study,0.05-wt%carbon nanotubes are introduced into a 4%bentonite drilling fluid under conditions where the temperature and concentration of added Na Cl reach 180°C and 10 wt%,respectively.The carbon nanotubes adsorb on the bentonite surface and increase the space among bentonite particles.The steric hindrance prevents the coalescence of bentonite in high temperature and high salt environment.Thus bentonite maintains the small size distribution of bentonite and supports the bentonite grid structure in the drilling fluid.As a result,the rock-carrying capacity of the drilling fluid increases by 85.1%.Moreover,the mud cake formed by the accumulation of small-sized bentonite particles is dense;consequently,the filtration of bentonite drilling fluid reduced by 30.2%.展开更多
Considering the increasing environmental pressure,environmentally friendly and high-performance water-based drilling fluids(WBDFs)have been widely studied in recent years to replace the commonly used oil-based drillin...Considering the increasing environmental pressure,environmentally friendly and high-performance water-based drilling fluids(WBDFs)have been widely studied in recent years to replace the commonly used oil-based drilling fluids(OBDFs).However,few of these drilling fluids are entirely composed of natural materials,which makes it difficult to achieve real environmental protection.Using laponite nanoparticles and various derivatives of natu ral mate rials,including cro sslinked starch,cellulose composite,gelatin ammonium salt,poly-l-arginine,and polyanionic cellulose,a kind of environmentally friendly water-based drilling fluid(EF-WBDF)was built for drilling in environment-sensitive areas.The properties of this EF-WBDF were evaluated by thermal stability tests on rheology,filtration,inhibition,and salt contamination.Besides,biological toxicity,biodegradability,heavy mental content and wheat cultivation tests were conducted to investigate the environmental factor of EF-WBDF.Results showed that EF-WBDF displayed satisfactory thermal resistance up to 150℃,and the rheological properties did not suffer significant fluctuation,showing potential application in high-temperature wells.The optimal rheological model of EF-WBDF was Herschel-Bulkley model.This EF-WBDF performed an eligible filtration of 14.2 mL at 150℃and a differential pressure of 3.5 MPa.This fluid could still maintain colloidal stability after being contaminated by 7.5%NaCl or 0.5%CaC1_(2).Meanwhile,rather low clay swelling degree of 2.44 mm and high shale recovery of more than 95%ensured the inhibitive capability of EF-WBDF.Furthermore,EF-WBDF presented a half maximal effective concentration(EC_(50))of51200 mg/L and a BOD/COD ratio of 47.55%,suggesting that EF-WBDF was non-toxic and easily biodegradable.The wheat cultivated in EF-WBDF could grow healthily,beneficial for reducing the adverse impact on ecological environment.The formed EF-WBDF has a promising future for drilling in environment-sensitive and high-temperature areas.展开更多
The demand for non-toxic and biodegradable shale inhibitors is growing in the drilling industry.In this paper,the effect of notoginsenoside(NS)as a new,environmentally friendly inhibitor of shale hydration is systemat...The demand for non-toxic and biodegradable shale inhibitors is growing in the drilling industry.In this paper,the effect of notoginsenoside(NS)as a new,environmentally friendly inhibitor of shale hydration is systematically studied for the first time.The inhibition performance of NS was evaluated via inhibition evaluation tests,including mud ball immersion tests,linear expansion tests,shale rolling recovery tests,and compressive strength tests.The inhibition mechanism of NS was analyzed using Fourier transform infrared spectroscopy(FTIR),contact angle measurements,particle size distribution determination,thermogravimetric analysis(TGA),and scanning electron microscopy(SEM).The experimental results demonstrate that NS is able to adhere to the clay surface,forming a hydrophobic film that prevents the entry of water molecules and inhibiting the hydration dispersion of the clay.Because of this,NS can maintain the original state of bentonite pellets in water,which can effectively reduce the swelling rate of bentonite,increase the recovery rate of shale drill cuttings,maintain the strength of the shale,and therefore maintain the stability of the borehole wall during drilling.In addition,NS is non-toxic,degradable,and compatible with water-based drilling fluids.The above advantages make NS a promising candidate for use as an environmentally friendly shale inhibitor.展开更多
Basil seed,containing anionic heteropolysaccharides in its outer pericarp,swells as gelatinous hydrocolloid when soaked in water.In this study,basil seed powder(BSP)was used as a multifunctional additive for water-bas...Basil seed,containing anionic heteropolysaccharides in its outer pericarp,swells as gelatinous hydrocolloid when soaked in water.In this study,basil seed powder(BSP)was used as a multifunctional additive for water-based drilling fluids.The chemical composition,water absorbency,rheological properties of aqueous suspension of BSP were tested.The effect of BSP on the rheological and filtration of bentonitebased drilling fluid before and after thermal aging was investigated.The inhibition characteristics were evaluated by linear swelling,shale cuttings dispersion and shale immersion test.Lubricity improvement by BSP was measured with extreme pressure lubricity test.The results revealed that incorporation of BSP into bentonite suspension improved rheological and filtration properties effectively after thermal aging of 120℃.BSP exhibited superior inhibitive capacity to xanthan and synergistic effect with KCl.BSP could reduce friction by forming hydration layer.The nanoscale three-dimensional network structures enable BSP to maintain high water retention and absorb strongly on bentonite and metal surface,contributing to enhanced rheology,filtration,inhibition and lubrication properties.The versatile characteristic of BSP,as well as biodegradation makes it a promising additive using in high performance water-based drilling fluid and a potential alternative to conventional synthetic polymers.展开更多
Regulating rheological properties of water-based drilling fluids has always been a hot topic.This paper proposed a new method for regulating rheological properties of water-based drilling fluids by ultrasonic field.Th...Regulating rheological properties of water-based drilling fluids has always been a hot topic.This paper proposed a new method for regulating rheological properties of water-based drilling fluids by ultrasonic field.The experimental results showed that the ultrasound increased the viscosity and yield point of bentonite suspension by reducing the particle size of clay,destroying the network structure between clay particles,increasing the mud yield and the cation exchange capacity of bentonite,and promoting the hydration dispersion of bentonite.The change of rheological property showed a memory effect at room temperature and high temperature.Besides,the ultrasonic energy affected the network structure between clays and polymer chains,thus regulating the rheological properties of the bentonite-polymer system.For two types of drilling fluids investigated,the rheology of the poly-sulfonate drilling fluid was regulated by damaging the grid structure between additives and clays by low-power ultrasound and reducing the clay particle size by high-power ultrasound,while the rheology of the deep-water drilling fluid was mainly regulated by disentangling the spatial grid structure between additives.Additionally,ultrasound showed no effect on the lubricity,inhibition and stability of drilling fluids,which proved the feasibility of ultrasound to regulate rheological properties of water-based drilling fluids.展开更多
Based on the amphiphobic theory on underground rock surface, a super-amphiphobic agent is developed and evaluated which can form nano-micro papilla structure on rock, filter cake and metal surface, reduce surface free...Based on the amphiphobic theory on underground rock surface, a super-amphiphobic agent is developed and evaluated which can form nano-micro papilla structure on rock, filter cake and metal surface, reduce surface free energy, prevent collapse, protect reservoir, lubricate and increase drilling speed. With this super-amphiphobic agent as the core agent, a super-amphiphobic, strong self-cleaning and high-performance water-based drilling fluid system has been developed by combining with other agents based on drilled formation, and compared with high-performance water-based drilling fluid and typical oil based drilling fluid commonly used in oilfields. The results show that the super-amphiphobic, strong self-cleaning and high-performance water-based drilling fluid has better rheology, and high temperature and high pressure filtration similar with that of oil-based drilling fluid, inhibiting and lubricating properties close to oil based drilling fluid. Besides, the super-amphiphobic system is non-toxic, safe and environmentally friendly. Field tests show this newly developed drilling fluid system can prevent wellbore collapse, reservoir damage and pipe-sticking, increase drilling speed and lower drilling cost, meeting the requirement of safe, high efficient, economic and environmentally friendly drilling. Compared with other drilling fluids, this new drilling fluid system can reduce downhole complexities by 82.9%, enhance the drilling speed by about 18.5%, lower drilling fluid cost by 39.3%, and increase the daily oil output by more than 1.5 times in the same block.展开更多
Seeking effective solutions to control and mitigate the interaction between drilling fluids and clay formations has been a challenge for many years, and various shale inhibitors have shown excellent results in problem...Seeking effective solutions to control and mitigate the interaction between drilling fluids and clay formations has been a challenge for many years, and various shale inhibitors have shown excellent results in problematic shale formations around the world. Herein, the hyperbranched polyamine (HBPA) inhibitor with a higher ratio of amine groups and obvious tendentiousness in protonation was successfully synthesized from ethylenediamine, acryloyl chloride and aziridine by five steps, in which the metal-organic framework (MOF) was employed as a catalyst for ring-open polycondensation (ROP). The structure and purity were confirmed by nuclear magnetic resonance hydrogen spectroscopy and high-performance liquid chromatography (HPLC) respectively. The HBPA displays more excellent performance than EDA and KCl widely applied in the oil field. After aging at 80°C and 180°C, the YP of a slurry system containing 25 wt.% bentonite and 2 wt.% HBPA are just 8.5 Pa and 5.5 Pa (wt.%: percentage of mass), respectively. The swelling lengths of 2 wt.% HBPA are estimated to be 1.78 mm, which falls by 70% compared with that of freshwater. Under a hot rolling aging temperature of 180°C, the HBPA system demonstrates a significant inhibition with more than 85% shale cuttings recovery rate and is superior to conventional EDA and KCl. Mechanism analysis further validates that the HBPA can help to increase the zeta potential.展开更多
Mud shale hydration and swelling are major challenges in the development of water-based drilling fuids(WBDFs).In this work,the inhibition performance and inhibition mechanism of polyethylene glycol(PEG)and potassium c...Mud shale hydration and swelling are major challenges in the development of water-based drilling fuids(WBDFs).In this work,the inhibition performance and inhibition mechanism of polyethylene glycol(PEG)and potassium chloride(KCl)were investigated by hot rolling recovery tests,linear swell tests,Fourier transform infrared spectroscopy,X-ray difraction,atomic absorption spectrophotometry and X-ray photoelectron spectroscopy.The experimental results show that the combination of PEG and KCl achieved higher recovery and lower linear swelling rate than those obtained by individual PEG or KCl.Compared to the d-spacing of Na-montmorillonite(Na-Mt)with PEG or KCl,the d-spacing of Na-Mt with PEG+KCl was lower,which indicates that KCl and PEG have synergistic inhibition efect.This synergistic efect can replace sodium ions and water molecules from the interlayer space of Na-Mt and decrease the d-spacing of Na-Mt.Based on the above experimental results and analysis,a method for optimizing PEG and KCl concentrations was proposed and further verifed by rheological and hot rolling recovery tests of WBDFs.Hence,the results of this work can provide valuable theoretical guidance for developing other synergistic inhibitors.展开更多
High-performance water-based drilling fluids(HPWBFs)are essential to wellbore stability in shale gas exploration and development.Laponite is a synthetic hectorite clay composed of disk-shaped nanoparticles.This paper ...High-performance water-based drilling fluids(HPWBFs)are essential to wellbore stability in shale gas exploration and development.Laponite is a synthetic hectorite clay composed of disk-shaped nanoparticles.This paper analyzed the application potential of laponite in HPWBFs by evaluating its shale inhibition,plugging and lubrication performances.Shale inhibition performance was studied by linear swelling test and shale recovery test.Plugging performance was analyzed by nitrogen adsorption experiment and scanning electron microscope(SEM)observation.Extreme pressure lubricity test was used to evaluate the lubrication property.Experimental results show that laponite has good shale inhibition property,which is better than commonly used shale inhibitors,such as polyamine and KCl.Laponite can effectively plug shale pores.It considerably decreases the surface area and pore volume of shale,and SEM results show that it can reduce the porosity of shale and form a seamless nanofilm.Laponite is beneficial to increase lubricating property of drilling fluid by enhancing the drill pipes/wellbore interface smoothness and isolating the direct contact between wellbore and drill string.Besides,laponite can reduce the fluid loss volume.According to mechanism analysis,the good performance of laponite nanoparticles is mainly attributed to the disk-like nanostructure and the charged surfaces.展开更多
In deepwater drilling,the properties of water-based drilling fluids change remarkably due to low temperature and high pressure,which have a significant effect on lost circulation,wellbore instability and the window be...In deepwater drilling,the properties of water-based drilling fluids change remarkably due to low temperature and high pressure,which have a significant effect on lost circulation,wellbore instability and the window between pore pressure and fracturing pressure.The present work investigates the influence of low temperature and high pressure on polymer and nanoparticle(boron nitride(BN))based drilling fluids with an aim to improve their rheological properties and fluid loss control.The amplitude and frequency sweep tests were conducted to understand the viscoelastic nature of the samples.The amplitude sweep tests confirmed the structural stability of the designed fluid within the studied sweep frequency.The study reveals that storage modulus(G')and loss modulus(G")of the samples are enhanced with increasing concentration of BN nanoparticles.Their viscoelastic range also increases due to the intermolecular interaction within the structure of the fluid in the presence of the nanoparticles.Within the linear viscoelastic range(LVER),all the samples show the dominance of elastic modulus than viscous modulus which delineates the solid-like behaviour.The results of rheological tests of drilling fluid containing BN nanoparticles indicate a significant reduction in plastic viscosity(PV),yield point(YP)and apparent viscosity(AV).The rheological studies conducted at different temperatures(from 10℃to-5℃)and pressures(from 7.8 MPa toll MPa)reveal the minimum effect of pressure and temperature on the rheology of samples,which are desirable for their applications in hydrate and deepwater drilling.The filtration loss experiments conducted at 30℃and 0.69 MPa show a large reduction in fluid loss volume(60.6%)and filter cake thickness(90%)for the sample with 0.4 wt%BN nano particles compared to that of the sample without nanoparticles.The filter cake permeability is also in the favourable range with0.008 mD which shows a 94%reduction compared to the sample without nanoparticles.A regression model was developed to mathematically describe the experimental results,which demonstrates a good fitting with the statistical data of fluid loss volume,thickness and permeability of the filter cake.展开更多
The paper presents the results of a systematic study of the influence of nano-additives of various concentrations,average sizes and composition on the temperature dependence of the viscosity and rheological behavior o...The paper presents the results of a systematic study of the influence of nano-additives of various concentrations,average sizes and composition on the temperature dependence of the viscosity and rheological behavior of water-based drilling fluids.Typical compositions of drilling fluids,such as water suspensions of various clay solutions and gammaxan-based polymer solutions,were considered.Hydrophilic nanoparticles of silicon and aluminum oxides were used as nano-additives at concentrations ranging from 0.25 to 3 wt%.The average nanoparticle size varied from 10 to 151 nm.The temperature of drilling fluids varied from 25℃ to 80℃.It is shown that the addition of nanoparticles to drilling fluids leads to a significant change in their rheological properties depending on the temperature.It was found that with increasing temperature,the yield stress and consistency index of drilling fluids with nanoparticles increase,while the behavior index,on the contrary,decreases.This behavior depends on the size of the nanoparticles.As the particle size increases,their influence on the temperature dependence of the drilling fluids’viscosity increases.In general,it is shown that the addition of nanoparticles makes the viscosity of drilling fluid more stable with regard to the temperature.This is an essential fact for practical application.展开更多
With the growth of deep drilling and the complexity of the well profile,the requirements for a more complete and efficient exploitation of productive formations increase,which increases the risk of various complicatio...With the growth of deep drilling and the complexity of the well profile,the requirements for a more complete and efficient exploitation of productive formations increase,which increases the risk of various complications.Currently,reagents based on modified natural polymers(which are naturally occurring compounds)and synthetic polymers(SPs)which are polymeric compounds created industrially,are widely used to prevent emerging complications in the drilling process.However,compared to modified natural polymers,SPs form a family of high-molecular-weight compounds that are fully synthesized by undergoing chemical polymerization reactions.SPs provide substantial flexibility in their design.Moreover,their size and chemical composition can be adjusted to provide properties for nearly all the functional objectives of drilling fluids.They can be classified based on chemical ingredients,type of reaction,and their responses to heating.However,some of SPs,due to their structural characteristics,have a high cost,a poor temperature and salt resistance in drilling fluids,and degradation begins when the temperature reaches 130℃.These drawbacks prevent SP use in some medium and deep wells.Thus,this review addresses the historical development,the characteristics,manufacturing methods,classification,and the applications of SPs in drilling fluids.The contributions of SPs as additives to drilling fluids to enhance rheology,filtrate generation,carrying of cuttings,fluid lubricity,and clay/shale stability are explained in detail.The mechanisms,impacts,and advances achieved when SPs are added to drilling fluids are also described.The typical challenges encountered by SPs when deployed in drilling fluids and their advantages and drawbacks are also discussed.Economic issues also impact the applications of SPs in drilling fluids.Consequently,the cost of the most relevant SPs,and the monomers used in their synthesis,are assessed.Environmental impacts of SPs when deployed in drilling fluids,and their manufacturing processes are identified,together with advances in SP-treatment methods aimed at reducing those impacts.Recommendations for required future research addressing SP property and performance gaps are provided.展开更多
Different drillingfluid systems are designed according to mineral composition,lithology and wellbore stability of different strata.In the present study,the conversion of a non-dispersed polymer drillingfluid into a low ...Different drillingfluid systems are designed according to mineral composition,lithology and wellbore stability of different strata.In the present study,the conversion of a non-dispersed polymer drillingfluid into a low potas-sium anti-collapsing drillingfluid is investigated.Since the two drillingfluids belong to completely different types,the key to this conversion is represented by new inhibitors,dispersants and water-loss agents by which a non-dispersed drillingfluid can be turned into a dispersed drillingfluid while ensuring wellbore stability and reason-able rheology(carrying sand—inhibiting cuttings dispersion).In particular,the(QYZ-1)inhibitors and(FSJSS-2)dispersants are used.The former can inhibit the hydration expansion capacity of clay,reduce the dynamic shear force and weaken the viscosity;the latter can improve the sealing effect and reduce thefiltrate loss.The results have shown that after adding a reasonable proportion of these substances(QYZ-1:FSJSS-2)to the non-dispersed polymer drillingfluid,while the apparent viscosity,plastic viscosity,structural viscosity andfluidity index under-went almost negligible changes,the dynamic plastic ratio increased,and thefiltration loss decreased significantly,thereby indicating good compatibility.According to the tests(conducted in the Leijia area),the density was 1.293 g/cm3,and after standing for 24 h,the SF(static settlement factor)was 0.51.Moreover,thefiltration loss was reduced to 4.0 mL,the rolling recovery rate reached 96.92%,with excellent plugging and anti-collapse performances.展开更多
The research progress of deep and ultra-deep drilling fluid technology systematically reviewed,the key problems existing are analyzed,and the future development direction is proposed.In view of the high temperature,hi...The research progress of deep and ultra-deep drilling fluid technology systematically reviewed,the key problems existing are analyzed,and the future development direction is proposed.In view of the high temperature,high pressure and high stress,fracture development,wellbore instability,drilling fluid lost circulation and other problems faced in the process of deep and ultra-deep complex oil and gas drilling,scholars have developed deep and ultra-deep high-temperature and high-salt resistant water-based drilling fluid technology,high-temperature resistant oil-based/synthetic drilling fluid technology,drilling fluid technology for reservoir protection and drilling fluid lost circulation control technology.However,there are still some key problems such as insufficient resistance to high temperature,high pressure and high stress,wellbore instability and serious lost circulation.Therefore,the development direction of deep and ultra-deep drilling fluid technology in the future is proposed:(1)The technology of high-temperature and high-salt resistant water-based drilling fluid should focus on improving high temperature stability,improving rheological properties,strengthening filtration control and improving compatibility with formation.(2)The technology of oil-based/synthetic drilling fluid resistant to high temperature should further study in the aspects of easily degradable environmental protection additives with low toxicity such as high temperature stabilizer,rheological regulator and related supporting technologies.(3)The drilling fluid technology for reservoir protection should be devoted to the development of new high-performance additives and materials,and further improve the real-time monitoring technology by introducing advanced sensor networks and artificial intelligence algorithms.(4)The lost circulation control of drilling fluid should pay more attention to the integration and application of intelligent technology,the research and application of high-performance plugging materials,the exploration of diversified plugging techniques and methods,and the improvement of environmental protection and production safety awareness.展开更多
基金supported by the National Natural Science Foundation of China (Grant No.51991361 and Grant No.51874329)。
文摘The environmental hazards and"carbon footprint"of oil and gas drilling can be significantly reduced by replacing traditional petroleum-based chemical additives with natural materials derived from plants and animals.This paper explored for the first time the interaction mechanism between natural rubber latex(NRL)and bentonite suspensions(BTs)through a series of characterization experiments,as well as the potential applications in water-based drilling fluids(WBDF).The gel viscoelasticity experiments showed that NRL could decrease the consistency coefficient(k)and flow index(n)of BTs,and enhance the shear thinning performance of BTs as pseudo-plastic fluids.In addition,0.5 w/v%NRL not only increased the critical yield stress and strengthened the structural strength between the bentonite particles,but also facilitated the compatibility of pressure loss and flow efficiency.The evaluation of colloidal stability and WBDF performance indicated that NRL particles could promote the hydration and charge stability on the surface of BTs particles,and optimize the particle size distribution and flow resistance of WBDF under the"intercalation-exfoliation-encapsulation"synergistic interaction.Moreover,NRL can improve the rheological properties of WBDF at high temperatures(<150.C),and form a dense blocking layer by bridging and sealing the pores and cracks of the filter cake,which ultimately reduces the permeability of the cake and the filtration loss of WBDF.
基金This work was supported by the National Natural Science Foundation of China(Grant No.51991361)the foundation of China University of Petroleum(Beijing)(Grant No.2462021YXZZ002).
文摘With increasing drilling depth and large dosage of weighting materials,drilling fluids with high solid content are characterized by poor stability,high viscosity,large water loss,and thick mud cake,easier leading to reservoir damage and wellbore instability.In this paper,micronized barite(MB)was modified(mMB)by grafting with hydrophilic polymer onto the surface through the free radical polymerization to displace conventional API barite partly.The suspension stability of water-based drilling fluids(WBDFs)weighted with API barite:mMB=2:1 in 600 g was significantly enhanced compared with that with API barite/WBDFs,exhibiting the static sag factor within 0.54 and the whole stability index of 2.The viscosity and yield point reached the minimum,with a reduction of more than 40%compared with API barite only at the same density.Through multi-stage filling and dense accumulation of weighting materials and clays,filtration loss was decreased,mud cake quality was improved,and simultaneously it had great reservoir protection performance,and the permeability recovery rate reached 87%.In addition,it also effectively improved the lubricity of WBDFs.The sticking coefficient of mud cake was reduced by 53.4%,and the friction coefficient was 0.2603.Therefore,mMB can serve as a versatile additive to control the density,rheology,filtration,and stability of WBDFs weighted with API barite,thus regulating comprehensive performance and achieving reservoir protection capacity.This work opened up a new path for the productive drilling of extremely deep and intricate wells by providing an efficient method for managing the performance of high-density WBDFs.
基金financially supported by the National Natural Science Foundation of China(Grant No.52150410427)the Key Support Program for Foreign Experts of the Ministry of Science and Technology of the People's Republic of China(No.wgxz2022057)funding for post-doctoral work by the Department of Human Resources and Social Security of Hubei Province。
文摘Thermo-responsive nanocomposites have recently emerged as potential nanoplugging agents for shale stabilization in high-temperature water-based drilling fluids(WBDFs). However, their inhibitory properties have not been very effective in high-temperature drilling operations. Thermo-responsive Janus nanocomposites are expected to strongly interact with clay particles from the inward hemisphere of nanomaterials, which drive the establishment of a tighter hydrophobic membrane over the shale surface at the outward hemisphere under geothermal conditions for shale stabilization. This work combines the synergistic benefits of thermo-responsive and zwitterionic nanomaterials to synchronously enhance the chemical inhibitions and plugging performances in shale under harsh conditions. A novel thermoresponsive Janus nanosilica(TRJS) exhibiting zwitterionic character was synthesized, characterized,and assessed as shale stabilizer for WBDFs at high temperatures. Compared to pristine nanosilica(Si NP)and symmetrical thermo-responsive nanosilica(TRS), TRJS exhibited anti-polyelectrolyte behaviour, in which electrolyte ions screened the electrostatic attraction between the charged particles, potentially stabilizing nanomaterial in hostile shaly environments(i.e., up to saturated brine or API brine). Macroscopically, TRJS exhibited higher chemical inhibition than Si NP and TRS in brine, prompting a better capability to control pressure penetration. TRJS adsorbed onto the clay surface via chemisorption and hydrogen bonding, and the interactions became substantial in brine, according to the results of electrophoretic mobility, surface wettability, and X-ray diffraction. Thus, contributing to the firm trapping of TRJS into the nanopore structure of the shale, triggering the formation of a tight hydrophobic membrane over the shale surface from the outward hemisphere. The addition of TRJS into WBDF had no deleterious effect on fluid properties after hot-treatment at 190℃, implying that TRJS could find potential use as a shale stabilizer in WBDFs in hostile environments.
基金the National Natural Science Foundation of China(51904329,52174014)the Major Scientific and Technological Projects of CNPC(ZD 2019-183-005)Key R&D Program of Shandong Province(No.2020ZLYS07).
文摘Wellbore instability,especially drilling with water-based drilling fluids(WBDFs)in complex shale for-mations,is a critical challenge for oil and gas development.The purpose of this paper is to study the feasibility of using hydrophobically modified silica nanoparticle(HMN)to enhance the comprehensive performance of WBDFs in the Xinjiang Oilfield,especially the anti-collapse performance.The effect of HMN on the overall performance of WBDFs in the Xinjiang Oilfield,including inhibition,plugging,lu-bricity,rheology,and filtration loss,was studied with a series of experiments.The mechanism of HMN action was studied by analyzing the changes of shale surface structure and chemical groups,wettability,and capillary force.The experimental results showed that HMN could improve the performance of WBDFs in the Xinjiang Oilfeld to inhibit the hydration swelling and dispersion of shale.The plugging and lubrication performance of the WBDFs in the Xinjiang Oilfield were also enhanced with HMN based on the experimental results.HMN had less impact on the rheological and filtration performance of the WBDFs in the Xinjiang Oilfield.In addition,HMN significantly prevented the decrease of shale strength.The potential mechanism of HMN was as follows.The chemical composition and structure of the shale surface were altered due to the adsorption of HMN driven by electrostatic attraction.Changes of the shale surface resulted in significant wettability transition.The capillary force of the shale was converted from a driving force of water into the interior to a resistance.In summary,hydrophobic nanoparticles presented afavorable application potential for WBDFs.
基金The work is supported by the Integration and Testing of Safe and Fast Drilling and Completion Technologies for Complex Ultra-Deep Wells(2020F-46)Major Technology Field Test of Joint-Stock Company(Drilling and Production Engineering).Xuyang received the grant.
文摘Water-based drilling fluids can cause hydration of the wellbore rocks,thereby leading to instability.This study aimed to synthesize a hydrophobic small-molecule polymer(HLMP)as an inhibitor to suppress mud shale hydration.An infrared spectral method and a thermogravimetric technique were used to characterize the chemical composition of the HLMP and evaluate its heat stability.Experiments were conducted to measure the linear swelling,rolling recovery rate,and bentonite inhibition rate and evaluate accordingly the inhibition performance of the HLMP.Moreover,the HLMP was characterized through measurements of the zeta potential,particle size distribution,contact angles,and interlayer space testing.As confirmed by the results,the HLMP could successfully be synthesized with a favorable heat stability.Furthermore,favorable results were found for the inhibitory processes of the HLMP on swelling and dispersed hydration during mud shale hydration.The positively charged HLMP could be electrically neutralized with clay particles,thereby inhibiting diffusion in the double electron clay layers.The hydrophobic group in the HLMP molecular structure resulted in the formation of a hydrophobic membrane on the rock surface,enhancing the hydrophobicity of the rock.In addition,the small molecules of the HLMP could plug the spaces between the layers of bentonite crystals,thereby reducing the entry of water molecules and inhibiting shale hydration.
文摘To maintain tight control over rheological properties of high-density water-based drilling fluids, it is essential to understand the factors influencing the theology of water-based drilling fluids. This paper examines temperature effects on the rheological properties of two types of high-density water-based drilling fluids (fresh water-based and brine-based) under high temperature and high pressure (HTHP) with a Fann 50SL rheometer. On the basis of the water-based drilling fluid systems formulated in laboratory, this paper mainly describes the influences of different types and concentration of clay, the content of a colloid stabilizer named GHJ-1 and fluid density on the rheological parameters such as viscosity and shear stress. In addition, the effects of aging temperature and aging time of the drilling fluid on these parameters were also examined. Clay content and proportions for different densities of brine-based fluids were recommended to effectively regulate the rheological properties. Four theological models, the Bingham, power law, Casson and H-B models, were employed to fit the rheological parameters. It turns out that the H-B model was the best one to describe the rheological properties of the high-density drilling fluid under HTHP conditions and power law model produced the worst fit. In addition, a new mathematical model that describes the apparent viscosity as a function of temperature and pressure was established and has been applied on site.
基金financially supported by the Natural Science Foundation of China(Grants 51904328)the Natural Science Foundation of China(Grants U1762212)Fundamental Research Funds for the Central Universities(Grants 27R1702031A)
文摘Drilling fluids face failure during drilling deep reservoir with high temperature and high salt.The experimental results show that high temperature and salinity reduce the negative charge on the surface of bentonite in the drilling fluid and cause the coalescence of bentonite particles.As a result,the particles coalesce,the grid structure is destroyed,and the rheological properties,rock-carrying capacity and filtration properties are lost.To resolve the foregoing,in this study,0.05-wt%carbon nanotubes are introduced into a 4%bentonite drilling fluid under conditions where the temperature and concentration of added Na Cl reach 180°C and 10 wt%,respectively.The carbon nanotubes adsorb on the bentonite surface and increase the space among bentonite particles.The steric hindrance prevents the coalescence of bentonite in high temperature and high salt environment.Thus bentonite maintains the small size distribution of bentonite and supports the bentonite grid structure in the drilling fluid.As a result,the rock-carrying capacity of the drilling fluid increases by 85.1%.Moreover,the mud cake formed by the accumulation of small-sized bentonite particles is dense;consequently,the filtration of bentonite drilling fluid reduced by 30.2%.
基金support from CNPC Chuanqing Drilling Engineering Company Limited,Chinathe“academic pass”of Southwest Petroleum Universitythe China Postdoctoral Science Foundation(2022M712644)
文摘Considering the increasing environmental pressure,environmentally friendly and high-performance water-based drilling fluids(WBDFs)have been widely studied in recent years to replace the commonly used oil-based drilling fluids(OBDFs).However,few of these drilling fluids are entirely composed of natural materials,which makes it difficult to achieve real environmental protection.Using laponite nanoparticles and various derivatives of natu ral mate rials,including cro sslinked starch,cellulose composite,gelatin ammonium salt,poly-l-arginine,and polyanionic cellulose,a kind of environmentally friendly water-based drilling fluid(EF-WBDF)was built for drilling in environment-sensitive areas.The properties of this EF-WBDF were evaluated by thermal stability tests on rheology,filtration,inhibition,and salt contamination.Besides,biological toxicity,biodegradability,heavy mental content and wheat cultivation tests were conducted to investigate the environmental factor of EF-WBDF.Results showed that EF-WBDF displayed satisfactory thermal resistance up to 150℃,and the rheological properties did not suffer significant fluctuation,showing potential application in high-temperature wells.The optimal rheological model of EF-WBDF was Herschel-Bulkley model.This EF-WBDF performed an eligible filtration of 14.2 mL at 150℃and a differential pressure of 3.5 MPa.This fluid could still maintain colloidal stability after being contaminated by 7.5%NaCl or 0.5%CaC1_(2).Meanwhile,rather low clay swelling degree of 2.44 mm and high shale recovery of more than 95%ensured the inhibitive capability of EF-WBDF.Furthermore,EF-WBDF presented a half maximal effective concentration(EC_(50))of51200 mg/L and a BOD/COD ratio of 47.55%,suggesting that EF-WBDF was non-toxic and easily biodegradable.The wheat cultivated in EF-WBDF could grow healthily,beneficial for reducing the adverse impact on ecological environment.The formed EF-WBDF has a promising future for drilling in environment-sensitive and high-temperature areas.
基金financially supported by the National Natural Science Foundation of China(Grants 51904328)the Natural Science Foundation of China(Grants 52074330)
文摘The demand for non-toxic and biodegradable shale inhibitors is growing in the drilling industry.In this paper,the effect of notoginsenoside(NS)as a new,environmentally friendly inhibitor of shale hydration is systematically studied for the first time.The inhibition performance of NS was evaluated via inhibition evaluation tests,including mud ball immersion tests,linear expansion tests,shale rolling recovery tests,and compressive strength tests.The inhibition mechanism of NS was analyzed using Fourier transform infrared spectroscopy(FTIR),contact angle measurements,particle size distribution determination,thermogravimetric analysis(TGA),and scanning electron microscopy(SEM).The experimental results demonstrate that NS is able to adhere to the clay surface,forming a hydrophobic film that prevents the entry of water molecules and inhibiting the hydration dispersion of the clay.Because of this,NS can maintain the original state of bentonite pellets in water,which can effectively reduce the swelling rate of bentonite,increase the recovery rate of shale drill cuttings,maintain the strength of the shale,and therefore maintain the stability of the borehole wall during drilling.In addition,NS is non-toxic,degradable,and compatible with water-based drilling fluids.The above advantages make NS a promising candidate for use as an environmentally friendly shale inhibitor.
基金financially supported by CNPC Innovation Foundation(2020D-5007-0310)National Natural Science Foundation of China(No.51974354)National Key Research and Development Project(2019YFA0708303)。
文摘Basil seed,containing anionic heteropolysaccharides in its outer pericarp,swells as gelatinous hydrocolloid when soaked in water.In this study,basil seed powder(BSP)was used as a multifunctional additive for water-based drilling fluids.The chemical composition,water absorbency,rheological properties of aqueous suspension of BSP were tested.The effect of BSP on the rheological and filtration of bentonitebased drilling fluid before and after thermal aging was investigated.The inhibition characteristics were evaluated by linear swelling,shale cuttings dispersion and shale immersion test.Lubricity improvement by BSP was measured with extreme pressure lubricity test.The results revealed that incorporation of BSP into bentonite suspension improved rheological and filtration properties effectively after thermal aging of 120℃.BSP exhibited superior inhibitive capacity to xanthan and synergistic effect with KCl.BSP could reduce friction by forming hydration layer.The nanoscale three-dimensional network structures enable BSP to maintain high water retention and absorb strongly on bentonite and metal surface,contributing to enhanced rheology,filtration,inhibition and lubrication properties.The versatile characteristic of BSP,as well as biodegradation makes it a promising additive using in high performance water-based drilling fluid and a potential alternative to conventional synthetic polymers.
基金financially supported by the National Natural Science Foundation of China(No.51974351No.51704322+1 种基金Major Program,No.51991361)the National Science and Technology Major Project of China(No.2016ZX05040-005)。
文摘Regulating rheological properties of water-based drilling fluids has always been a hot topic.This paper proposed a new method for regulating rheological properties of water-based drilling fluids by ultrasonic field.The experimental results showed that the ultrasound increased the viscosity and yield point of bentonite suspension by reducing the particle size of clay,destroying the network structure between clay particles,increasing the mud yield and the cation exchange capacity of bentonite,and promoting the hydration dispersion of bentonite.The change of rheological property showed a memory effect at room temperature and high temperature.Besides,the ultrasonic energy affected the network structure between clays and polymer chains,thus regulating the rheological properties of the bentonite-polymer system.For two types of drilling fluids investigated,the rheology of the poly-sulfonate drilling fluid was regulated by damaging the grid structure between additives and clays by low-power ultrasound and reducing the clay particle size by high-power ultrasound,while the rheology of the deep-water drilling fluid was mainly regulated by disentangling the spatial grid structure between additives.Additionally,ultrasound showed no effect on the lubricity,inhibition and stability of drilling fluids,which proved the feasibility of ultrasound to regulate rheological properties of water-based drilling fluids.
基金Supported by China National Science and Technology Major Project(2017ZX05009-003)National Natural Science Foundation(51474231)China National Petroleum Corporation Project(HX20180961)
文摘Based on the amphiphobic theory on underground rock surface, a super-amphiphobic agent is developed and evaluated which can form nano-micro papilla structure on rock, filter cake and metal surface, reduce surface free energy, prevent collapse, protect reservoir, lubricate and increase drilling speed. With this super-amphiphobic agent as the core agent, a super-amphiphobic, strong self-cleaning and high-performance water-based drilling fluid system has been developed by combining with other agents based on drilled formation, and compared with high-performance water-based drilling fluid and typical oil based drilling fluid commonly used in oilfields. The results show that the super-amphiphobic, strong self-cleaning and high-performance water-based drilling fluid has better rheology, and high temperature and high pressure filtration similar with that of oil-based drilling fluid, inhibiting and lubricating properties close to oil based drilling fluid. Besides, the super-amphiphobic system is non-toxic, safe and environmentally friendly. Field tests show this newly developed drilling fluid system can prevent wellbore collapse, reservoir damage and pipe-sticking, increase drilling speed and lower drilling cost, meeting the requirement of safe, high efficient, economic and environmentally friendly drilling. Compared with other drilling fluids, this new drilling fluid system can reduce downhole complexities by 82.9%, enhance the drilling speed by about 18.5%, lower drilling fluid cost by 39.3%, and increase the daily oil output by more than 1.5 times in the same block.
文摘Seeking effective solutions to control and mitigate the interaction between drilling fluids and clay formations has been a challenge for many years, and various shale inhibitors have shown excellent results in problematic shale formations around the world. Herein, the hyperbranched polyamine (HBPA) inhibitor with a higher ratio of amine groups and obvious tendentiousness in protonation was successfully synthesized from ethylenediamine, acryloyl chloride and aziridine by five steps, in which the metal-organic framework (MOF) was employed as a catalyst for ring-open polycondensation (ROP). The structure and purity were confirmed by nuclear magnetic resonance hydrogen spectroscopy and high-performance liquid chromatography (HPLC) respectively. The HBPA displays more excellent performance than EDA and KCl widely applied in the oil field. After aging at 80°C and 180°C, the YP of a slurry system containing 25 wt.% bentonite and 2 wt.% HBPA are just 8.5 Pa and 5.5 Pa (wt.%: percentage of mass), respectively. The swelling lengths of 2 wt.% HBPA are estimated to be 1.78 mm, which falls by 70% compared with that of freshwater. Under a hot rolling aging temperature of 180°C, the HBPA system demonstrates a significant inhibition with more than 85% shale cuttings recovery rate and is superior to conventional EDA and KCl. Mechanism analysis further validates that the HBPA can help to increase the zeta potential.
基金This work was financially supported by the Natural Science Foundation of China(51974270)Innovation Union of China National Petroleum Corporation and Southwest Petroleum University(2020CX040102,2020CX040201)Open Fund(PLN201814)of the State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation(Southwest Petroleum University).
文摘Mud shale hydration and swelling are major challenges in the development of water-based drilling fuids(WBDFs).In this work,the inhibition performance and inhibition mechanism of polyethylene glycol(PEG)and potassium chloride(KCl)were investigated by hot rolling recovery tests,linear swell tests,Fourier transform infrared spectroscopy,X-ray difraction,atomic absorption spectrophotometry and X-ray photoelectron spectroscopy.The experimental results show that the combination of PEG and KCl achieved higher recovery and lower linear swelling rate than those obtained by individual PEG or KCl.Compared to the d-spacing of Na-montmorillonite(Na-Mt)with PEG or KCl,the d-spacing of Na-Mt with PEG+KCl was lower,which indicates that KCl and PEG have synergistic inhibition efect.This synergistic efect can replace sodium ions and water molecules from the interlayer space of Na-Mt and decrease the d-spacing of Na-Mt.Based on the above experimental results and analysis,a method for optimizing PEG and KCl concentrations was proposed and further verifed by rheological and hot rolling recovery tests of WBDFs.Hence,the results of this work can provide valuable theoretical guidance for developing other synergistic inhibitors.
基金The authors are thankful to the National Natural Science Foundation of China(U1762212,51904329,41902323)CNPC Science and Technology Project(No.2018A-3907)+4 种基金Shandong Natural Science Foundation(ZR2019BEE002)the Opening Fund of Key Laboratory of Unconventional Oil and Gas Development(China University of Petroleum(East China))Ministry of Education(19CX05005A-7)the Fundamental Research Funds for the Central Universities(No.18CX02171A)Scientific Research Foundation for the Introduction of Talents(YJ20170014)。
文摘High-performance water-based drilling fluids(HPWBFs)are essential to wellbore stability in shale gas exploration and development.Laponite is a synthetic hectorite clay composed of disk-shaped nanoparticles.This paper analyzed the application potential of laponite in HPWBFs by evaluating its shale inhibition,plugging and lubrication performances.Shale inhibition performance was studied by linear swelling test and shale recovery test.Plugging performance was analyzed by nitrogen adsorption experiment and scanning electron microscope(SEM)observation.Extreme pressure lubricity test was used to evaluate the lubrication property.Experimental results show that laponite has good shale inhibition property,which is better than commonly used shale inhibitors,such as polyamine and KCl.Laponite can effectively plug shale pores.It considerably decreases the surface area and pore volume of shale,and SEM results show that it can reduce the porosity of shale and form a seamless nanofilm.Laponite is beneficial to increase lubricating property of drilling fluid by enhancing the drill pipes/wellbore interface smoothness and isolating the direct contact between wellbore and drill string.Besides,laponite can reduce the fluid loss volume.According to mechanism analysis,the good performance of laponite nanoparticles is mainly attributed to the disk-like nanostructure and the charged surfaces.
基金financial assistance provided by Earth System Science Organization,Ministry of Earth Sciences,Government of India,New Delhi(Mo ES/36/OOIS/Extra/65/2016)SERB(DST),New Delhi to the Department of Petroleum Engineering,Indian Institute of Technology(ISM),Dhanbad,India。
文摘In deepwater drilling,the properties of water-based drilling fluids change remarkably due to low temperature and high pressure,which have a significant effect on lost circulation,wellbore instability and the window between pore pressure and fracturing pressure.The present work investigates the influence of low temperature and high pressure on polymer and nanoparticle(boron nitride(BN))based drilling fluids with an aim to improve their rheological properties and fluid loss control.The amplitude and frequency sweep tests were conducted to understand the viscoelastic nature of the samples.The amplitude sweep tests confirmed the structural stability of the designed fluid within the studied sweep frequency.The study reveals that storage modulus(G')and loss modulus(G")of the samples are enhanced with increasing concentration of BN nanoparticles.Their viscoelastic range also increases due to the intermolecular interaction within the structure of the fluid in the presence of the nanoparticles.Within the linear viscoelastic range(LVER),all the samples show the dominance of elastic modulus than viscous modulus which delineates the solid-like behaviour.The results of rheological tests of drilling fluid containing BN nanoparticles indicate a significant reduction in plastic viscosity(PV),yield point(YP)and apparent viscosity(AV).The rheological studies conducted at different temperatures(from 10℃to-5℃)and pressures(from 7.8 MPa toll MPa)reveal the minimum effect of pressure and temperature on the rheology of samples,which are desirable for their applications in hydrate and deepwater drilling.The filtration loss experiments conducted at 30℃and 0.69 MPa show a large reduction in fluid loss volume(60.6%)and filter cake thickness(90%)for the sample with 0.4 wt%BN nano particles compared to that of the sample without nanoparticles.The filter cake permeability is also in the favourable range with0.008 mD which shows a 94%reduction compared to the sample without nanoparticles.A regression model was developed to mathematically describe the experimental results,which demonstrates a good fitting with the statistical data of fluid loss volume,thickness and permeability of the filter cake.
基金supported by the Russian Science Foundation(grant No.17-79-20218-P).
文摘The paper presents the results of a systematic study of the influence of nano-additives of various concentrations,average sizes and composition on the temperature dependence of the viscosity and rheological behavior of water-based drilling fluids.Typical compositions of drilling fluids,such as water suspensions of various clay solutions and gammaxan-based polymer solutions,were considered.Hydrophilic nanoparticles of silicon and aluminum oxides were used as nano-additives at concentrations ranging from 0.25 to 3 wt%.The average nanoparticle size varied from 10 to 151 nm.The temperature of drilling fluids varied from 25℃ to 80℃.It is shown that the addition of nanoparticles to drilling fluids leads to a significant change in their rheological properties depending on the temperature.It was found that with increasing temperature,the yield stress and consistency index of drilling fluids with nanoparticles increase,while the behavior index,on the contrary,decreases.This behavior depends on the size of the nanoparticles.As the particle size increases,their influence on the temperature dependence of the drilling fluids’viscosity increases.In general,it is shown that the addition of nanoparticles makes the viscosity of drilling fluid more stable with regard to the temperature.This is an essential fact for practical application.
文摘With the growth of deep drilling and the complexity of the well profile,the requirements for a more complete and efficient exploitation of productive formations increase,which increases the risk of various complications.Currently,reagents based on modified natural polymers(which are naturally occurring compounds)and synthetic polymers(SPs)which are polymeric compounds created industrially,are widely used to prevent emerging complications in the drilling process.However,compared to modified natural polymers,SPs form a family of high-molecular-weight compounds that are fully synthesized by undergoing chemical polymerization reactions.SPs provide substantial flexibility in their design.Moreover,their size and chemical composition can be adjusted to provide properties for nearly all the functional objectives of drilling fluids.They can be classified based on chemical ingredients,type of reaction,and their responses to heating.However,some of SPs,due to their structural characteristics,have a high cost,a poor temperature and salt resistance in drilling fluids,and degradation begins when the temperature reaches 130℃.These drawbacks prevent SP use in some medium and deep wells.Thus,this review addresses the historical development,the characteristics,manufacturing methods,classification,and the applications of SPs in drilling fluids.The contributions of SPs as additives to drilling fluids to enhance rheology,filtrate generation,carrying of cuttings,fluid lubricity,and clay/shale stability are explained in detail.The mechanisms,impacts,and advances achieved when SPs are added to drilling fluids are also described.The typical challenges encountered by SPs when deployed in drilling fluids and their advantages and drawbacks are also discussed.Economic issues also impact the applications of SPs in drilling fluids.Consequently,the cost of the most relevant SPs,and the monomers used in their synthesis,are assessed.Environmental impacts of SPs when deployed in drilling fluids,and their manufacturing processes are identified,together with advances in SP-treatment methods aimed at reducing those impacts.Recommendations for required future research addressing SP property and performance gaps are provided.
文摘Different drillingfluid systems are designed according to mineral composition,lithology and wellbore stability of different strata.In the present study,the conversion of a non-dispersed polymer drillingfluid into a low potas-sium anti-collapsing drillingfluid is investigated.Since the two drillingfluids belong to completely different types,the key to this conversion is represented by new inhibitors,dispersants and water-loss agents by which a non-dispersed drillingfluid can be turned into a dispersed drillingfluid while ensuring wellbore stability and reason-able rheology(carrying sand—inhibiting cuttings dispersion).In particular,the(QYZ-1)inhibitors and(FSJSS-2)dispersants are used.The former can inhibit the hydration expansion capacity of clay,reduce the dynamic shear force and weaken the viscosity;the latter can improve the sealing effect and reduce thefiltrate loss.The results have shown that after adding a reasonable proportion of these substances(QYZ-1:FSJSS-2)to the non-dispersed polymer drillingfluid,while the apparent viscosity,plastic viscosity,structural viscosity andfluidity index under-went almost negligible changes,the dynamic plastic ratio increased,and thefiltration loss decreased significantly,thereby indicating good compatibility.According to the tests(conducted in the Leijia area),the density was 1.293 g/cm3,and after standing for 24 h,the SF(static settlement factor)was 0.51.Moreover,thefiltration loss was reduced to 4.0 mL,the rolling recovery rate reached 96.92%,with excellent plugging and anti-collapse performances.
基金Supported by the Projects of National Natural Science Foundation of China(52288101,52174014,52374023)。
文摘The research progress of deep and ultra-deep drilling fluid technology systematically reviewed,the key problems existing are analyzed,and the future development direction is proposed.In view of the high temperature,high pressure and high stress,fracture development,wellbore instability,drilling fluid lost circulation and other problems faced in the process of deep and ultra-deep complex oil and gas drilling,scholars have developed deep and ultra-deep high-temperature and high-salt resistant water-based drilling fluid technology,high-temperature resistant oil-based/synthetic drilling fluid technology,drilling fluid technology for reservoir protection and drilling fluid lost circulation control technology.However,there are still some key problems such as insufficient resistance to high temperature,high pressure and high stress,wellbore instability and serious lost circulation.Therefore,the development direction of deep and ultra-deep drilling fluid technology in the future is proposed:(1)The technology of high-temperature and high-salt resistant water-based drilling fluid should focus on improving high temperature stability,improving rheological properties,strengthening filtration control and improving compatibility with formation.(2)The technology of oil-based/synthetic drilling fluid resistant to high temperature should further study in the aspects of easily degradable environmental protection additives with low toxicity such as high temperature stabilizer,rheological regulator and related supporting technologies.(3)The drilling fluid technology for reservoir protection should be devoted to the development of new high-performance additives and materials,and further improve the real-time monitoring technology by introducing advanced sensor networks and artificial intelligence algorithms.(4)The lost circulation control of drilling fluid should pay more attention to the integration and application of intelligent technology,the research and application of high-performance plugging materials,the exploration of diversified plugging techniques and methods,and the improvement of environmental protection and production safety awareness.