Application of nanomaterials in waterborne coatings:A review

Combining nanomaterials and waterborne resins is an effective way to obtain high-performance waterborne coatings. This paper provides a comprehensive overview on waterborne nanocomposite coatings based on the latest research progress at home and abroad. Specifically, the characteristics of zero-dimensional (0D), one-dimensional (1D), two-dimensional (2D) and binary hybrid (0D/1D, 0D/2D, 1D/2D, 2D/2D) nanomaterials and their applications in waterborne coatings are coherently reviewed. Subsequently, various modification methods of nanomaterials, especially noncovalent modification and covalent modification, are analyzed in detail. Additionally, the enhancement mechanisms of nanomaterials enhancing the corrosion resistance of waterborne nanocomposite coatings are also discussed, including physical barrier mechanism and electrochemical mechanism. Finally, based on the above discussion, the outlooks for the future design of waterborne nanocomposite coating are presented.

Effect of Perlite on Fire Protection of Waterborne Coatings for Steel Structure

In this paper, perlite was used as a kind of modifier to prepare waterborne fire resistive coatings for steel structure. The influence of perlite on the properties of the fire resistive coatings was investigated with the help of thermogravimetric analysis (TGA), micro-scale combustion calorimetry (MCC) and fire protection test. The TGA results showed that the char residue weight of the coatings was increased when perlite was loaded and the anti-oxidation performance was enhanced as well and MCC data indicated the addition of perlite reduced the peak heat release rate and total heat release. After the fire protection test, the results confirmed that the fire resistant time of the coating coated with 5 wt% perlite increased up to 114.4 min when the temperature of the sample boards’ backside reached 500?C.

Comparison of Nanofibrillated Cellulose and Hydroxyethyl Cellulose in Improving the Storage Stability of Waterborne Coatings

Waterborne coatings often delaminate and settle during long-term storage,requiring the addition of thickeners.The effects of nanofibrillated cellulose(NFC)and the commonly used thickener,hydroxyethyl cellulose(HEC),on the storage stability of waterborne coatings were compared in this study.The morphology of NFC was characterized using infrared spectroscopy(FT-IR)and scanning electron microscopy(SEM).The rotational viscosity and rheological properties of the waterborne coatings with NFC and HEC were tested.Stationary settling experiments were also conducted at different temperatures to compare the difference of NFC and HEC on improving the storage stability of the waterborne coatings.The results showed that the waterborne coating with NFC exhibited pseudoplastic fluid characteristics;a small addition of NFC can achieve the same improvement effect on the storage stability of waterborne coatings as HEC.Further,the improvement effect of NFC was not affected by temperature.The waterborne coating with NFC still exhibited good storage stability at high temperatures,which was significantly superior to that of HEC.Therefore,NFC is a feasible agent for improving the prolonged storage stability and warming-induced delamination of waterborne coatings.

Advancements and Prospects of Waterborne Coatings in the Coating Industry: A Comprehensive Analysis

This paper presents an overview of resins used in coatings,categorizing them into commonly used cross-linking agents such as methyl etherified melamine formaldehyde resin,and matrix resins including acrylic resin,polyurethane,epoxy resin,and alkyd resin.It further examines the demand and market size trends of these matrix resins in China over the recent seven years(2016-2022).The analysis reveals that in terms of both demand and market size,polyurethane resin ranks highest,followed by alkyd resin,acrylic resin,and epoxy resin.Additionally,the paper provides a comprehensive analysis of the development status,advantages,and macro-environment of the waterborne coatings industry.The competitive landscape within the industry is also discussed.The application of water-based coatings has shown significant potential to reduce the emission of pollutants such as volatile organic compounds(VOCs).Moreover,water-based coatings exhibit excellent performance characteristics.Market data from 2011 to the present indicates a consistent growth trend in the market size of waterborne coatings.However,intense competition among coating enterprises has led to a high level of product homogenization.In response to increasingly stringent national environmental protection policies,companies are accelerating the development and adoption of water-based coatings and other environmentally friendly products.This strategic shift towards waterborne coatings is expected to drive significant advancements and growth in the industry.

Effect of Nano Al Pigment on the Anticorrosive Performance of Waterborne Epoxy Coatings

This paper presents the results regarding the effect of nano aluminum powder pigment concentration on the protective properties of waterborne epoxy films in 3.5 wt pct NaCl solution. The anticorrosive performance of the coatings with 0.5, 1, and 3 wt pct pigments and none pigment were investigated using electrochemical impedance spectroscopy （EIS）, scanning electron microscopy （SEM） and Raman spectroscopy techniques. The results show that adding appropriate amount of nano-aluminium powder pigment can enhance the barrier properties of the epoxy coating, which is attributed to the surface effect of nanoparticles and the compatibility of the pigment with the waterborne epoxy coatings.

Removal of organic solvent from cathodic electrophoretic emulsion paint by vacuum steam stripping

The production of environmental friendly emulsion paint is of great significance. Vacuum steam stripping of methyl isobutyl ketone （MIBK） and methyl ethyl ketone （MEK） from cathodic electrophoretic emulsion was studied. The effects of mass ratio of vapor to feed （V/F）, vacuum degree and feed temperature on removal rate of MIBK and MEK, emulsion size and solid volume fraction of the emulsion were investigated, and the removal of MIBK and MEK from cathodic electrophoretic emulsion by vacuum desorption was also studied. The results show that removal rates of both MIBK and MEK increase with the increase of V/F, vacuum degree and feed temperature. Removal rates of MIBK and MEK are 98.3% and 93.6%, respectively, at the operating condition V/F of 0.7, feed temperature of 27℃ and vacuum degree of 90 kPa. The emulsion size of cathodic electrophoretic emulsion increases slightly with feed temperature when temperature is below 42 ℃, and increases rapidly with feed temperature when temperature is above 42℃. Solid volume fraction increases by 10% as vacuum degree increases from 0 to 90 kPa at V/F of 0.7 and feed temperature of 27 ℃. Compared with vacuum desorption, vacuum steam stripping can get a higher removal rate of MIBK and MEK under the same feed flow, vacuum degree and feed temperature.

Amino-functionalized Ti_(3)C_(2)T_(x) with anti-corrosive/wear function for waterborne epoxy coating

Two-dimensional Ti_(3)C_(2)T_(x) flakes have great application potential in various areas due to their optical,electronic,electrochemical and mechanical properties,but their anti-corrosion and wear-resistance performance were not well understood.The difficulties in achieving good dispersity and interface interaction of inorganic additives in organic coatings hinder the incorporation of Ti_(3)C_(2)T_(x) into the epoxy coating.Here,few-layered Ti_(3)C_(2)T_(x) sheets with amino-functionalization were prepared,and as reinforced-additives were added into the waterborne epoxy coating.Anti-corrosion and tribological properties of as-prepared composite coatings were investigated in detail.The results reveal that the composite coating with 0.5 wt.%amino-functionalized Ti_(3)C_(2)T_(x) sheets shows excellent corrosion protection(the lowest frequency impedance was 3.12×10^(9) cm^(2))and wear resistance(wear rate was reduced by 72.74%).The greatly improving performance of composite coatings mainly depends on:(a)good dispersity and compatibility of amino-functionalized Ti_(3)C_(2)T_(x) in organic matrix,(b)high adhesion strength between coating and metal substrate and(c)the intrinsic properties of Ti3C2Tx sheets.The work provides a good path for applications of MXene as multifunctional additives.

Corrosion Resistance of Graphene-Reinforced Waterborne Epoxy Coatings

Graphene （G） was dispersed uniformly in water and used as an inhibitor in waterborne epoxy coatings. The effect of dispersed G on anticorrosion performance of epoxy coatings was evaluated. The composite coatings displayed outstanding barrier properties against H20 molecule compared to the neat epoxy coating. Open circuit potential （OCP）, Tafel and electrochemical impedance spectroscopy （EIS） analysis confirmed that the corrosion rate exhibited by composite coatings with 0.5 wt% G was an order of magnitude lower than that of neat epoxy coating. Salt spray test results revealed superior corrosion resistance offered by the composite coating.

A facile approach to fabricating graphene/waterborne epoxy coatings with dual functionalities of barrier and corrosion inhibitor

A facile and environmentally-friendly method is developed to prepare graphene/waterborne epoxy(WEP)composite coatings.The graphene nanosheets are produced with electrochemical-exfoliation in the solution containing surfactants,cetyl trimethyl ammonium bromide(CTAB)and sodium dodecyl sulfate(SDS).The nanosheets containing solution thus formed are subjected to a quick dialysis and then directly used as a diluent for WEP without any further treatment.This preparation method overcomes the commonly identified problems of aggregations and‘corrosion promotion’effect associated with graphene,and increases the impedance of the composite coatings by more than two orders of magnitude.The analysis of anticorrosion performance suggested that the presence of surfactants not only improves the dispersibility of graphene nanosheets but also endows the composite coatings with both barrier and corrosion inhibition capabilities.The strategy reported herein may pave the path to the large-scale production of graphene anticorrosion coatings.

Facile recycling of anhydride-cured epoxy thermoset under mild conditions with multifunctional hydrazine hydrate

Environmental economics is accelerating the urgency to develop recycling technologies for the ever-growing quantity of discarded thermoset polymers.Herein,we developed a mild and energy-saving pro-cess for high-eficiency degradation and reuse of anhydride-cured epoxy thermoset with the aid of hy-drazine hydrate.The degradation degree of the epoxy resin reached 99.6%at 120℃ within a short time of 60min.During the reaction,the ester bonds in the cross-linked network were selectively cleaved by the amination of hydrazine hydrate,and the epoxy resin was fully converted to new monomers that con-tained hydrazide and hydroxyl groups,respectively.Moreover,the degradation mechanism of the epoxy resin in hydrazine hydrate was studied and a nucleation model was utilized to predict the actual degra-dation behavior of the system.Finally,the degradation products can be directly mixed with epoxy precur-sor to prepare a new waterborne epoxy coating with good comprehensive properties.This work not only demonstrates a new way to realize the efficient degradation of epoxy resins,but also provides a facile and efficient recycling protocol for thermosets.