LOW TEMPERATURE THERMAL DEBINDING BEHAVIOR OF WAX-BASED MULTI-COMPONENT BINDER FOR TUNGSTEN HEAVY ALLOY

１ＩＮＴＲＯＤＵＣＴＩＯＮＰｏｗｄｅｒｉｎｊｅｃｔｉｏｎｍｏｕｌｄｉｎｇ（ＰＩＭ）ｉｓａｎｅｗｐｒｏｃｅｓｓｆｏｒｍａｎｕｆａｃｔｕｒｉｎｇｎｅａｒｎｅｔｓｈａｐｅｐａｒｔｓｗｉｔｈａｄｖａｎｔａｇｅｓｏｆｌｏｗｃｏｓｔ，ｈｉｇｈｐｅｒｆｏｒｍａｎｃ...

IMPROVEMENT OF RHEOLOGICAL AND SHAPE RETENTION PROPERTIES OF WAX-BASED MIM BINDER BY MULTI-POLYMER COMPONENTS

ＩＮＴＲＯＤＵＣＴＩＯＮＭｅｔａｌｉｎｊｅｃｔｉｏｎｍｏｌｄｉｎｇ（ＭＩＭ）ｉｓａｎｅｍｅｒｇｉｎｇｎｅｔｓｈａｐｉｎｇｐｒｏｃｅｓｗｉｔｈｔｈｅｃａｐａｂｉｌｉｔｙｏｆｐｒｏｄｕｃｉｎｇｃｏｍｐｌｅｘｍｅｔａｌｐｒｏｄｕｃｔｓｗｈｉｃｈｃａｎ?..

产前超声诊断Binder综合征

Binder综合征是罕见的先天性面中部发育畸形[1],发病率约1/18000[2]。三维超声具有立体成像、动态可视化等优点,能实时、动态观察胎儿颜面部结构,已广泛应用于临床。本研究观察产前超声诊断Binder综合征的价值。1资料与方法1.1研究对象收集2019年10月—2022年10月于甘肃省妇幼保健院经产前超声诊断为Binder综合征的7胎胎儿,均为单胎,孕周22~24周、平均(22.9±0.7)周;孕妇年龄26~36岁、平均(30.0±3.3)岁,其中1名孕期有环境毒害物(甲醛)接触史,1名有孕早期服药史(布洛芬),1名孕期从事美甲工作并频繁接触甲醇、乙醛等化学溶剂。本研究经院伦理委员会批准[(2021)GSFY伦审[47]号];孕妇及其家属均知情同意。

Constructing high-toughness polyimide binder with robust polarity and ion-conductive mechanisms ensuring long-term operational stability of silicon-based anodes

Silicon-based materials have demonstrated remarkable potential in high-energy-density batteries owing to their high theoretical capacity.However,the significant volume expansion of silicon seriously hinders its utilization as a lithium-ion anode.Herein,a functionalized high-toughness polyimide(PDMI) is synthesized by copolymerizing the 4,4'-Oxydiphthalic anhydride(ODPA) with 4,4'-oxydianiline(ODA),2,3-diaminobenzoic acid(DABA),and 1,3-bis(3-aminopropyl)-tetramethyl disiloxane(DMS).The combination of rigid benzene rings and flexible oxygen groups(-O-) in the PDMI molecular chain via a rigidness/softness coupling mechanism contributes to high toughness.The plentiful polar carboxyl(-COOH) groups establish robust bonding strength.Rapid ionic transport is achieved by incorporating the flexible siloxane segment(Si-O-Si),which imparts high molecular chain motility and augments free volume holes to facilitate lithium-ion transport(9.8 × 10^(-10) cm^(2) s^(-1) vs.16 × 10^(-10) cm^(2) s~(-1)).As expected,the SiO_x@PDMI-1.5 electrode delivers brilliant long-term cycle performance with a remarkable capacity retention of 85% over 500 cycles at 1.3 A g^(-1).The well-designed functionalized polyimide also significantly enhances the electrochemical properties of Si nanoparticles electrode.Meanwhile,the assembled SiO_x@PDMI-1.5/NCM811 full cell delivers a high retention of 80% after 100 cycles.The perspective of the binder design strategy based on polyimide modification delivers a novel path toward high-capacity electrodes for high-energy-density batteries.

Evolution of microstructure and dimension of as-molded parts during thermal removal process of wax-based MIM binder

The evolution of the microstructure and the dimension of as molded parts were studied on the basis of the thermogravimetric analysis of wax based MIM binder. The results show that the binder removal speeds are different in different temperature ranges during binder removal process. The evolution of the microstructure of as molded parts during binder removal process clearly showed the initiation and formation of connected pore structure, which is the removal channel of the binder. The as molded parts almost continuously shrank through binder removal process, except an expansion stage during 320～440 ℃, which is the dissolution expansion effect due to the dissolution of V PW in the polymer melt. [

High energy density in ultra-thick and flexible electrodes enabled by designed conductive agent/binder composite

Thick electrodes can increase incorporation of active electrode materials by diminishing the proportion of inactive constituents,improving the overall energy density of batteries.However,thick electrodes fabricated using the conventional slurry casting approach frequently exhibit an exacerbated accumulation of carbon additives and binders on their surfaces,invariably leading to compromised electrochemical properties.In this study,we introduce a designed conductive agent/binder composite synthesized from carbon nanotube and polytetrafluoroethylene.This agent/binder composite facilitates production of dry-process-prepared ultra-thick electrodes endowed with a three-dimensional and uniformly distributed percolative architecture,ensuring superior electronic conductivity and remarkable mechanical resilience.Using this approach,ultra-thick LiCoO_(2)(LCO) electrodes demonstrated superior cycling performance and rate capabilities,registering an impressive loading capacity of up to 101.4 mg/cm^(2),signifying a 242% increase in battery energy density.In another analytical endeavor,time-of-flight secondary ion mass spectroscopy was used to clarify the distribution of cathode electrolyte interphase(CEI) in cycled LCO electrodes.The results provide unprecedented evidence explaining the intricate correlation between CEI generation and carbon distribution,highlighting the intrinsic advantages of the proposed dry-process approach in fine-tu ning the CEI,with excellent cycling performance in batteries equipped with ultra-thick electrodes.

BArcherFuzzer:An Android System Services Fuzzier via Transaction Dependencies of BpBinder

By the analysis of vulnerabilities of Android native system services,we find that some vulnerabilities are caused by inconsistent data transmission and inconsistent data processing logic between client and server.The existing research cannot find the above two types of vulnerabilities and the test cases of them face the problem of low coverage.In this paper,we propose an extraction method of test cases based on the native system services of the client and design a case construction method that supports multi-parameter mutation based on genetic algorithm and priority strategy.Based on the above method,we implement a detection tool-BArcherFuzzer to detect vulnerabilities of Android native system services.The experiment results show that BArcherFuzzer found four vulnerabilities of hundreds of exception messages,all of them were confirmed by Google and one was assigned a Common Vulnerabilities and Exposures(CVE)number(CVE-2020-0363).

Dry Mix Slag—High-Calcium Fly Ash Binder. Part Two: Durability

This work investigates durability of cement-free mortars with a binder comprised of ground granulated blast furnace slag (GGBFS) activated by high-calcium fly ash (HCFA) and sodium carbonate (Na2CO3): the soundness, sulfate resistance, alkali-silica reactivity and efflorescence factors are considered. Results of tests show that such mortars are resistant to alkali-silica expansion. Mortars are also sulfate-resistant when the amount of HCFA in the complex binder is within a limit of 10 wt%. The fineness of fly ash determines its’ ability to activate GGBFS hydration, and influence soundness of the binder, early strength development, sulfate resistance and efflorescence behavior. The present article is a continuation of authors’ work, previously published in MSA, Vol. 14, 240-254.

Effects of binder components and PVA modifier on bonding performance of phosphate binder for sand core-making

A type of heat-curing phosphate binder was proposed,and orthogonal experiments based on the tensile strength of sand samples determined that the optimal composition of the binder was phosphoric acid:water:aluminum hydroxide:magnesium oxide:boric acid=300:70:60:9:8.Adding 10%polyvinyl alcohol(PVA)solution during the sand mixture process can significantly improve the 24 h tensile strength of sand samples.When adding 30 g phosphate binder and 8 g 10%PVA solution,the initial tensile strength of the sample is 0.76 MPa,the room temperature tensile strength is 2.29 MPa,and the 24 h tensile strength is 1.73 MPa.The heat-curing modified phosphate sand mold has high tensile strength and low gas generation,which can meet general casting production requirements.

Novel polyimide binder for achieving high-rate capability and long-term cycling stability of LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2) cathode via constructing polar and micro-branched crosslinking network structure

LiNi_(0.8)Co_(0.1)Mn_(0.1)O_(2)(NCM811)material,as the promising cathode candidate for next-generation highenergy lithium-ion batteries,has gained considerable attention for extremely high theoretical capacity and low cost.Nevertheless,the intrinsic drawbacks of NCM811 such as unstable structure and inevitable interface side reaction result in severe capacity decay and thermal runaway.Herein,a novel polyimide(denoted as PI-Om DT)constructed with the highly polar and micro-branched crosslinking network is reported as a binder material for NCM811 cathode.The micro-branched crosslinking network is achieved by using 1,3,5-Tris(4-aminophenoxy)benzene(TAPOB)as a crosslinker via condensation reaction,which endows excellent mechanical properties and large free volume.Meanwhile,the massive polar carboxyl(-COOH)groups provide strong adhesion sites to active NCM811 particles.These functions of PIOm DT binder collaboratively benefit to forming the mechanically robust and homogeneous coating layer with rapid Li+diffusion on the surface of NCM811,significantly stabilizing the cathode structure,suppressing the detrimental interface side reaction and guaranteeing the shorter ion-diffusion and electron-transfer paths,consequently enhancing electrochemical performance.As compared to the NCM811 with PVDF binder,the NCM811 using PI-Om DT binder delivers a superior high-rate capacity(121.07 vs.145.38 m Ah g^(-1))at 5 C rate and maintains a higher capacity retention(80.38%vs.91.6%)after100 cycles at 2.5–4.3 V.Particularly,at the high-voltage conditions up to 4.5 and 4.7 V,the NCM811 with PI-Om DT binder still maintains the remarkable capacity retention of 88.86%and 72.5%after 100 cycles,respectively,paving the way for addressing the high-voltage operating stability of the NCM811 cathode.Moreover,the full-charged NCM811 cathode with PI-Om DT binder exhibits a significantly enhanced thermal stability,improving the safety performance of batteries.This work opens a new avenue for developing high-energy NCM811 based lithium-ion batteries with long cycle-life and superior safety performance using a novel and effective binder.

Silk fibroin-based biopolymer composite binders with gradient binding energy and strong adhesion force for high-performance micro-sized silicon anodes

Micro-sized silicon anodes have shown much promise in large-scale industrial production of high-energy lithium batteries.However,large volume change(>300%)of silicon anodes causes severe particle pulverization and the formation of unstable solid electrolyte interphases during cycling,leading to rapid capacity decay and short cycle life of lithium-ion batteries.When addressing such issues,binder plays key roles in obtaining good structural integrity of silicon anodes.Herein,we report a biopolymer composite binder composed of rigid poly(acrylic acid)(PAA)and flexible silk fibroin(SF)tailored for micro-sized silicon anodes.The PAA/SF binder shows robust gradient binding energy via chemical interactions between carboxyl and amide groups,which can effectively accommodate large volume change of silicon.This PAA/SF binder also shows much stronger adhesion force and improved binding towards high-surface/defective carbon additives,resulting in better electrochemical stability and higher coulombic efficiency,than conventional PAA binder.As such,micro-sized silicon/carbon anodes fabricated with novel PAA/SF binder exhibit much better cyclability(up to 500 cycles at 0.5 C)and enhanced rate capability compared with conventional PAA-based anodes.This work provides new insights into the design of functional binders for high-capacity electrodes suffering from large volume change for the development of nextgeneration lithium batteries.

Rational Design of Robust and Universal Aqueous Binders to Enable Highly Stable Cyclability of High-Capacity Conversion and Alloy-Type Anodes

The development of high-performance binders is a simple but effective approach to address the rapid capacity decay of high-capacity anodes caused by large volume change upon lithiation/delithiation.Herein,we demonstrate a unique organic/inorganic hybrid binder system that enables an efficient in situ crosslinking of aqueous binders(e.g.,sodium alginate(SA)and carboxymethyl cellulose(CMC))by reacting with an inorganic crosslinker(sodium metaborate hydrate(SMH))upon vacuum drying.The resultant 3D interconnected networks endow the binders with strong adhesion and outstanding self-healing capability,which effectively improve the electrode integrity by preventing fracturing and exfoliation during cycling and facilitate Li^(+)ion transfer.SiO anodes fabricated from the commercial microsized powders with the SA/0.2SMH binder maintain 1470 mAh g^(-1)of specific capacity at 100 mA g^(-1)after 200 cycles,which is 5 times higher than that fabricated with SA binder alone(293 mAh g^(-1)).Nearly,no capacity loss was observed over 500 cycles when limiting discharge capacity at 1500 mAh g^(-1).The new binders also dramatically improved the performance of Fe_(2)O_(3),Fe_(3)O_(4),NiO,and Si electrodes,indicating the excellent applicability.This finding represents a novel strategy in developing high-performance aqueous binders and improves the prospect of using high-capacity anode materials in Li-ion batteries.

Rational design of stretchable and conductive hydrogel binder for highly reversible SiP2 anode

The emerging SiP2with large capacity and suitable plateau is proposed to be the alternative anode for Li-ion batteries.However,typical SiP2still suffers from serious volume expansion and structural destruction,resulting in much Li-consumption and capacity fading.Herein,a novel stretchable and conductive Li-PAA@PEDOT:PSS binder is rationally designed to improve the cyclability and reversibility of SiP2.Interestingly,such Li-PAA@PEDOT:PSS hydrogel enables a better accommodation of volume expansion than PVDF binder(e.g.5.94% vs.68.73% of expansivity).More specially,the SiP2electrode with LiPAA@PEDOT:PSS binder is surprisingly found to enable unexpected structural recombination and selfhealing Li-storage processes,endowing itself with a high initial Coulombic efficiency(ICE) up to 93.8%,much higher than PVDF binder(ICE=70.7%) as well.Such unusual phenomena are investigated in detail for Li-PAA@PEDOT:PSS,and the possible mechanism shows that its Li-PAA component enables to prevent the pulverization of SiP2nanoparticles while the PEDOT:PSS greatly bridges fast electronic connection for the whole electrode.Consequently,after being further composited with carbon matrix,the SiP2/C with LiPAA@PEDOT:PSS hydrogel exhibits high reversibility(ICE> 93%),superior cyclability(>450 cycles),and rate capability(1520 mAh/g at 2000 mA/g) for LIBs.This highly stretchable and conductive binder design can be easily extended to other alloying materials toward advanced energy storage.

Optimization of Animal-Glue Binders for Casting Applications

In typical metal foundry applications,sand casting is still the most used technology.The related binder plays a very important role as its performances can directly influence the quality of castings.Among many binders,glues of animal origin have attracted much attention in recent years due to their reduced environmental impact.How-ever,they display some drawbacks such as the tendency to coagulate easily at room temperature and a relatively low strength.In this study,a novel gas-hardening casting binder was prepared using an animal glue and anhy-drous potassium carbonate as a hydrolyzing agent to avoid undesired agglomeration.Moreover,sodium pyropho-sphate and furfuryl alcohol were exploited as modifiers to obtain a binder with a high compressive strength.The best modification conditions,determined by means of an orthogonal design matrix approach,were 4 g of Na2CO3,sodium pyrophosphate,furfuryl alcohol and animal glue with a ratio of 4:12:100,at 85°C and with a duration of 115 min,respectively.The viscosity of the mixture obtained under these optimized conditions was 1250 mPa⋅s.The compressive strength of the binder,hardened by CO_(2) gas,was 4.00 MPa.Its gas evolution at 850°C was 15 ml⋅g-1,and its residual strength after 10 min calculation at 800°C was 0.01 MPa,which is high enough to meet the requirement of core-making in foundry.Moreover,after hydrolysis and further modification,animal glue and modifiers displayed a grafting reaction and an esterification reaction,respectively,which made the adhesive network denser and improved its thermal stability.

Virtual strain loading method for low temperature cohesive failure of asphalt binder

Cohesive failure is one of the primary reasons for low-temperature cracking in asphalt pavements.Understanding the micro-level mechanism is crucial for comprehending cohesive failure behavior.However,previous literature has not fully reported on this aspect.Moreover,there has been insufficient attention given to the correlation between macroscopic and microscopic failures.To address these issues,this study employed molecular dynamics simulation to investigate the low-temperature tensile behavior of asphalt binder.By applying virtual strain,the separation work during asphalt binder tensile failure was calculated.Additionally,a correlation between macroscopic and microscopic tensile behaviors was established.Specifically,a quadrilateral asphalt binder model was generated based on SARA fractions.By applying various combinations of virtual strain loading,the separation work at tensile failure was determined.Furthermore,the impact of strain loading combinations on separation work was analyzed.Normalization was employed to establish the correlation between macroscopic and microscopic tensile behaviors.The results indicated that thermodynamic and classical mechanical indicators validated the reliability of the tetragonal asphalt binder model.The strain loading combination consists of strain rate and loading number.All strain loading combinations exhibited the similar tensile failure characteristic.The critical separation strain was hardly influenced by strain loading combination.However,increasing strain rate significantly enhanced both the maximum traction stress and separation work of the asphalt binder.An increment in the loading number led to a decrease in separation work.The virtual strain combination of 0.5%-80 provided a more accurate representation of the actual asphalt's tensile behavior trend.

Dry Mix Slag—High-Calcium Fly Ash Binder. Part One: Hydration and Mechanical Properties

High-calcium fly ash (HCFA)—a residue of high-temperature coal combustion at thermal power plants, in combination with sodium carbonate presents an effective hardening activator of ground granulated blast-furnace slag (GGBFS). Substitution of 10% - 30% of GGBFS by HCFA and premixing of 1% - 3% Na2CO3 to this dry binary binder was discovered to give mortar compression strength of 10 - 30 to 30 - 45 MPa at 7 and 28 days when moist cured at ambient temperature. High-calcium fly ash produced from low-temperature combustion of fuel, like in circulating fluidized bed technology, reacts with water readily and is itself a good hardening activator for GGBFS, so introduction of Na2CO3 into such mix has no noticeable effect on the mortar strength. However, low-temperature HCFA has higher water demand, and the strength of mortar is compromised by this factor. As of today, our research is still ongoing, and we expect to publish more data on different aspects of durability of proposed GGBFS-HCFA binder later.

结合剂比例和cBN粒度配比对PcBN复合材料微观结构和性能的影响

在高温高压条件下制备了聚晶立方氮化硼(PcBN)复合材料。采用X射线衍射(XRD)、扫描电子显微镜(SEM)、能谱仪(EDS)等研究了结合剂配比和立方氮化硼(cBN)粒度对PcBN复合材料的成分、微观结构、显微硬度和磨耗比的影响。实验结果表明:在压力5.5 GPa,温度1400℃,保温10 min的烧结条件下,当V(TiN_(0.3))∶V(AlN)=70∶30时,PcBN复合材料性能较为优异,硬度最高达到22.7 GPa,磨耗比达到149.2;当PcBN复合材料中cBN粒度组合为V(0.5~1μm)∶V(2~5μm)∶V(5~10μm)=3∶5∶2时,颗粒之间的堆积密度达到最高,性能也达到最优。

基于硝化棉助燃的含能粘合剂爆热特征值测试研究

为了表征含能粘合剂的能量特性,开展了含能粘合剂的燃烧热、生成焓与爆热特征值的测试研究并评估了将其作为含能粘合剂能量特性量化指标的合理性,探索了利用硝化棉(NC)助燃来测试含能粘合剂爆热特征值的方法。结果表明:当含能粘合剂/NC质量比达到1∶5时,绝大多数含能粘合剂可以充分燃烧;以硝化棉为助燃物可准确测取含能粘合剂的爆热特征值,所测聚硝酸酯基缩水甘油醚(PGN)与聚乙烯醇硝酸酯(PVN)的爆热特征值分别为3164、4713 kJ·kg^(-1),与文献值的相对误差均小于5%;燃烧热不能准确反映含能粘合剂的能量优势,采用爆热特征值可较好地表征含能粘合剂的能量特性,避免了生成焓正负之分导致估值体系自我矛盾的缺点;在隔绝氧气的条件下,含能粘合剂能量贡献值从小到大依次为GETPE<FATPE<GAP<PBAMO<NC(12%)<PGN <PVN。

陶瓷结合剂金刚石团聚磨料探索

细粒度金刚石微粉大量积压是目前金刚石微粉制造行业面临的问题之一,为促进其应用,以铝硼硅结合剂为黏接剂、Si粉和Ti粉为添加剂制造团聚磨料试样,并将制成的团聚磨料加入铝硼硅结合剂中制成陶瓷结合剂试样,对所制试样的抗弯强度、物相构成和微观形貌进行分析。结果表明:添加Si或Ti的铝硼硅黏结剂均能起到团聚金刚石的作用;当团聚磨料中Si或Ti的质量分数为10.0%时,所制得的陶瓷结合剂试样抗弯强度最大,且添加Si的团聚磨料试样抗弯强度为43.74 MPa;当Si或Ti的质量分数超过10.0%时,团聚磨料试样中出现大量Si或者TiO2峰,其抗弯强度急剧下降;添加Si的团聚磨料试样与添加Ti的团聚磨料试样相比,其具有更大的粒度和更均匀的粒度分布,添加Si的铝硼硅黏结剂可将1~2μm的磨料团聚为5~10μm的磨料。