Profile shift is a highly effective technique for optimizing the performance of spur gear transmission systems.However,tooth surface wear is inevitable during gear meshing due to inadequate lubrication and long-term o...Profile shift is a highly effective technique for optimizing the performance of spur gear transmission systems.However,tooth surface wear is inevitable during gear meshing due to inadequate lubrication and long-term operation.Both profile shift and tooth surface wear(TSW)can impact the meshing characteristics by altering the involute tooth profile.In this study,a tooth stiffness model of spur gears that incorporates profile shift,TSW,tooth deformation,tooth contact deformation,fillet-foundation deformation,and gear body structure coupling is established.This model efficiently and accurately determines the time-varying mesh stiffness(TVMS).Additionally,an improved wear depth prediction method for spur gears is developed,which takes into consideration the mutually prime teeth numbers and more accurately reflects actual gear meshing conditions.Results show that consideration of the mutual prime of teeth numbers will have a certain impact on the TSW process.Furthermore,the finite element method(FEM)is employed to accurately verify the values of TVMS and load sharing ratio(LSR)of profile-shifted gears and worn gears.This study quantitatively analyzes the effect of profile shift on the surface wear process,which suggests that gear profile shift can partially alleviate the negative effects of TSW.The contribution of this study provides valuable insights into the design and maintenance of spur gear systems.展开更多
Because of various error factors,the detecting errors in the real-time experimental data of the wear depth affect the accuracy of the detecting data.The self-made spherical plain bearing tester was studied,and its tes...Because of various error factors,the detecting errors in the real-time experimental data of the wear depth affect the accuracy of the detecting data.The self-made spherical plain bearing tester was studied,and its testing principle of the wear depth of the spherical plain bearing was introduced.Meanwhile,the error factors affecting the wear-depth detecting precision were analyzed.Then,the comprehensive error model of the wear-depth detecting system of the spherical plain bearing was built by the multi-body system theory(MBS).In addition,the thermal deformation of the wear-depth detecting system caused by varying the environmental temperature was detected.Finally,according to the above experimental parameters,the thermal errors of the related parts of the comprehensive error model were calculated by FEM.The results show that the difference between the simulation value and the experimental value is less than 0.005 mm,and the two values are close.The correctness of the comprehensive error model is verified under the thermal error experimental conditions.展开更多
The spherical plain bearing test bench is a necessary detecting equipment in the research process of self?lubricating spherical plain bearings. The varying environmental temperatures cause the thermal deformation of t...The spherical plain bearing test bench is a necessary detecting equipment in the research process of self?lubricating spherical plain bearings. The varying environmental temperatures cause the thermal deformation of the wear?depth detecting system of bearing test benches and then a ect the accuracy of the wear?depth detecting data. However, few researches about the spherical plain bearing test benches can be found with the implementation of the detect?ing error compensation. Based on the self?made modular spherical plain bearing test bench, two main causes of ther?mal errors, the friction heat of bearings and the environmental temperature variation, are analysed. The thermal errors caused by the friction heat of bearings are calculated, and the thermal deformation of the wear?depth detecting sys?tem caused by the varying environmental temperatures is detected. In view of the above results, the environmental temperature variation is the main cause of the two error factors. When the environmental temperatures rise is 10.3 °C, the thermal deformation is approximately 0.01 mm. In addition, the comprehensive compensating model of the thermal error of the wear?depth detecting system is built by multiple linear regression(MLR) and time series analysis. Compared with the detecting data of the thermal errors, the comprehensive compensating model has higher fitting precision, and the maximum residual is only 1 μm. A comprehensive compensating model of the thermal error of the wear?depth detecting system is proposed, which provides a theoretical basis for the improvement of the real?time wear?depth detecting precision of the spherical plain bearing test bench.展开更多
Taking the typical face gear connection structure of the combined rotor as the research object,this paper studies the distribution rules of the contact state,contact stress and slip distance of the contact tooth surfa...Taking the typical face gear connection structure of the combined rotor as the research object,this paper studies the distribution rules of the contact state,contact stress and slip distance of the contact tooth surface of face gear under different centrifugal force and temperature conditions by using the finite element method,in order to improve the reliability of face gear connection structure.And the influence of centrifugal force and temperature on the maximum wear depth of the tooth surface is studied based on the fretting wear model proposed by McColl.Results show that:(1)The external diameter has an opening phenomenon on the contact surface of the face gear under the centrifugal effect,which reduces the load-bearing area;(2)The contact stress at the inner root of the face gear is the largest and the wear is the most serious;(3)The temperature field causes the contact surface to be thermally expanded,resulting in the large uneven deformation,and the tooth surface appears drum-shape;(4)The maximum contact stress and the maximum wear depth occur in the middle of the tooth root;(5)As the temperature increases,the maximum wear depth of the tooth surface increases significantly.Consequently,reducing temperature of the combined rotor plays an important role in effectively reducing the wear of the face gear and improving the connection life of face gear connection structure.展开更多
安全帽与工作服是变电站工作人员安全的重要保障,为解决现有检测模型对其检测精度低的问题,本文提出了MBDC和双重注意力的变电站人员穿戴检测算法。该算法提出了多分支深度卷积(multi branch deep convolution,MBDC)网络增加深度可分离...安全帽与工作服是变电站工作人员安全的重要保障,为解决现有检测模型对其检测精度低的问题,本文提出了MBDC和双重注意力的变电站人员穿戴检测算法。该算法提出了多分支深度卷积(multi branch deep convolution,MBDC)网络增加深度可分离卷积层以增强特征提取的完备性;然后提出多通道交互注意力(multimodal interaction attention,MIA)增加模型对小目标的检测能力,并将MIA机制结合高效通道注意力(efficient channel attention,ECA)机制构成双重注意力机制,增强模型对于小目标和遮挡目标的识别精度;最后引入焦点损失函数和SIOU(scylla intersection over union)作为损失函数以解决正负样本不平衡问题并加快收敛速度。实验表明,本文算法全类平均精度达到84.88%,比原算法高9.92%,总体性能优于对比算法。展开更多
基金Supported by National Natural Science Foundation of China (Grant No.52275061)。
文摘Profile shift is a highly effective technique for optimizing the performance of spur gear transmission systems.However,tooth surface wear is inevitable during gear meshing due to inadequate lubrication and long-term operation.Both profile shift and tooth surface wear(TSW)can impact the meshing characteristics by altering the involute tooth profile.In this study,a tooth stiffness model of spur gears that incorporates profile shift,TSW,tooth deformation,tooth contact deformation,fillet-foundation deformation,and gear body structure coupling is established.This model efficiently and accurately determines the time-varying mesh stiffness(TVMS).Additionally,an improved wear depth prediction method for spur gears is developed,which takes into consideration the mutually prime teeth numbers and more accurately reflects actual gear meshing conditions.Results show that consideration of the mutual prime of teeth numbers will have a certain impact on the TSW process.Furthermore,the finite element method(FEM)is employed to accurately verify the values of TVMS and load sharing ratio(LSR)of profile-shifted gears and worn gears.This study quantitatively analyzes the effect of profile shift on the surface wear process,which suggests that gear profile shift can partially alleviate the negative effects of TSW.The contribution of this study provides valuable insights into the design and maintenance of spur gear systems.
基金Project(2014E00468R)supported by Technological Innovation Fund of Aviation Industry Corporation of China
文摘Because of various error factors,the detecting errors in the real-time experimental data of the wear depth affect the accuracy of the detecting data.The self-made spherical plain bearing tester was studied,and its testing principle of the wear depth of the spherical plain bearing was introduced.Meanwhile,the error factors affecting the wear-depth detecting precision were analyzed.Then,the comprehensive error model of the wear-depth detecting system of the spherical plain bearing was built by the multi-body system theory(MBS).In addition,the thermal deformation of the wear-depth detecting system caused by varying the environmental temperature was detected.Finally,according to the above experimental parameters,the thermal errors of the related parts of the comprehensive error model were calculated by FEM.The results show that the difference between the simulation value and the experimental value is less than 0.005 mm,and the two values are close.The correctness of the comprehensive error model is verified under the thermal error experimental conditions.
基金Supported by National Natural Science Foundation of China(Grant No.51405422)Hebei Provincial Natural Science Foundation of China(Grant No.E2015203113)Technological Innovation Fund of Aviation Industry of China(Grant No.2014E00468R)
文摘The spherical plain bearing test bench is a necessary detecting equipment in the research process of self?lubricating spherical plain bearings. The varying environmental temperatures cause the thermal deformation of the wear?depth detecting system of bearing test benches and then a ect the accuracy of the wear?depth detecting data. However, few researches about the spherical plain bearing test benches can be found with the implementation of the detect?ing error compensation. Based on the self?made modular spherical plain bearing test bench, two main causes of ther?mal errors, the friction heat of bearings and the environmental temperature variation, are analysed. The thermal errors caused by the friction heat of bearings are calculated, and the thermal deformation of the wear?depth detecting sys?tem caused by the varying environmental temperatures is detected. In view of the above results, the environmental temperature variation is the main cause of the two error factors. When the environmental temperatures rise is 10.3 °C, the thermal deformation is approximately 0.01 mm. In addition, the comprehensive compensating model of the thermal error of the wear?depth detecting system is built by multiple linear regression(MLR) and time series analysis. Compared with the detecting data of the thermal errors, the comprehensive compensating model has higher fitting precision, and the maximum residual is only 1 μm. A comprehensive compensating model of the thermal error of the wear?depth detecting system is proposed, which provides a theoretical basis for the improvement of the real?time wear?depth detecting precision of the spherical plain bearing test bench.
基金supported by the National Natural Science of China(No.11872288)the Natural Science Basic Research Plan in Shaanxi Province of China(No.2019JM-219)。
文摘Taking the typical face gear connection structure of the combined rotor as the research object,this paper studies the distribution rules of the contact state,contact stress and slip distance of the contact tooth surface of face gear under different centrifugal force and temperature conditions by using the finite element method,in order to improve the reliability of face gear connection structure.And the influence of centrifugal force and temperature on the maximum wear depth of the tooth surface is studied based on the fretting wear model proposed by McColl.Results show that:(1)The external diameter has an opening phenomenon on the contact surface of the face gear under the centrifugal effect,which reduces the load-bearing area;(2)The contact stress at the inner root of the face gear is the largest and the wear is the most serious;(3)The temperature field causes the contact surface to be thermally expanded,resulting in the large uneven deformation,and the tooth surface appears drum-shape;(4)The maximum contact stress and the maximum wear depth occur in the middle of the tooth root;(5)As the temperature increases,the maximum wear depth of the tooth surface increases significantly.Consequently,reducing temperature of the combined rotor plays an important role in effectively reducing the wear of the face gear and improving the connection life of face gear connection structure.
