Reducing wear on a side dam can prolong the casting operation life of a twin-roll strip casting process,thus reducing production cost and improving casting stability.To lengthen the service life of the side dam,it is ...Reducing wear on a side dam can prolong the casting operation life of a twin-roll strip casting process,thus reducing production cost and improving casting stability.To lengthen the service life of the side dam,it is necessary to understand the wear performance of the side dam material.To investigate the wear behavior mechanism of the side dam,in this study,the UMT-2 friction and wear tester was used to determine the relationship between the wear rate of the side-dam material and various parameters.Based on the roughness of the contact area between the side dam and the end of the casting rolls as well as on the amount of deformation of the side dam,which was derived using a thermal-deformation simulation model,the reasons for the uneven wear of the side dam were obtained.展开更多
In this paper,based on three different kinds of ceramic side dams for thin strip antinuous casting,the friction and wearing property were studied.The effects of friction pressure,temperature and friction time on the f...In this paper,based on three different kinds of ceramic side dams for thin strip antinuous casting,the friction and wearing property were studied.The effects of friction pressure,temperature and friction time on the friction and wearing property of the ceramic side dam were researched.What’s more,the friction mechanism and wearing mechanism of the ceramic side dam were researched as well.Results show that the ceramic side dam of BN-SiA lO N has the best wearing resistance property.while at room temperature,16 min of friction time and0.35 MPa of friction pressure,the test friction coefficient is 0.60 and wearing capacity is 272.358 mm-3.In addition,when at 400℃,16 min of friction time and 0.18MPa of friction pressure,the test friction coefficient is0.70.The friction mechanism of ceramic side dam with the opposite wearing material is mainly the composite wear of adhesion,abrasive and fatigue.展开更多
The predictive calculation of comprehensive contour of work rolls in the on-line strip shape control model during hot rolling consists of two important parts of wear contour calculation and thermal contour calculation...The predictive calculation of comprehensive contour of work rolls in the on-line strip shape control model during hot rolling consists of two important parts of wear contour calculation and thermal contour calculation, which have a direct influence on the ac- curacy of shape control. A statistical wear model and a finite difference thermal contour model of work rolls were described. The comprehensive contour is the equivalence treatment of the sum of grinding, wear, and thermal contours. This comprehensive contour calculation model has been applied successfully in the real on-line strip shape control model. Its high precision has been proved through the large amounts of actual roll profile measurements and theoretical analyses. The hit rates （percent of shape index satisfying re- quirement） of crown and head flatness of the strips rolled, by using the shape control model, which includes the comprehensive contour calculation model, have about 16% and 10% increase respectively, compared to those of strips rolled by using manual operation.展开更多
文摘Reducing wear on a side dam can prolong the casting operation life of a twin-roll strip casting process,thus reducing production cost and improving casting stability.To lengthen the service life of the side dam,it is necessary to understand the wear performance of the side dam material.To investigate the wear behavior mechanism of the side dam,in this study,the UMT-2 friction and wear tester was used to determine the relationship between the wear rate of the side-dam material and various parameters.Based on the roughness of the contact area between the side dam and the end of the casting rolls as well as on the amount of deformation of the side dam,which was derived using a thermal-deformation simulation model,the reasons for the uneven wear of the side dam were obtained.
文摘In this paper,based on three different kinds of ceramic side dams for thin strip antinuous casting,the friction and wearing property were studied.The effects of friction pressure,temperature and friction time on the friction and wearing property of the ceramic side dam were researched.What’s more,the friction mechanism and wearing mechanism of the ceramic side dam were researched as well.Results show that the ceramic side dam of BN-SiA lO N has the best wearing resistance property.while at room temperature,16 min of friction time and0.35 MPa of friction pressure,the test friction coefficient is 0.60 and wearing capacity is 272.358 mm-3.In addition,when at 400℃,16 min of friction time and 0.18MPa of friction pressure,the test friction coefficient is0.70.The friction mechanism of ceramic side dam with the opposite wearing material is mainly the composite wear of adhesion,abrasive and fatigue.
基金the National Major Technology Equipment Research Program during the 9th Five-Year Plan Period (No.97-316-01-1).
文摘The predictive calculation of comprehensive contour of work rolls in the on-line strip shape control model during hot rolling consists of two important parts of wear contour calculation and thermal contour calculation, which have a direct influence on the ac- curacy of shape control. A statistical wear model and a finite difference thermal contour model of work rolls were described. The comprehensive contour is the equivalence treatment of the sum of grinding, wear, and thermal contours. This comprehensive contour calculation model has been applied successfully in the real on-line strip shape control model. Its high precision has been proved through the large amounts of actual roll profile measurements and theoretical analyses. The hit rates （percent of shape index satisfying re- quirement） of crown and head flatness of the strips rolled, by using the shape control model, which includes the comprehensive contour calculation model, have about 16% and 10% increase respectively, compared to those of strips rolled by using manual operation.
